Needle bar crusher
By adopting a cross-set rotary needle disc and fixed needle disc structure in the needle rod crusher, combined with the motor-driven reciprocating screw and slide rod, and the transmission roller conveyor belt design, the needle rod crusher is solved due to excessive materials caused by the needle rod crusher. The problem of lag and realizes the smooth transmission and collection of materials, improving the stability and operation convenience of the equipment.
Patent Information
- Application Number
- CN202420902548.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-28
AI Technical Summary
When the material is entered in large quantities, the needle rod may easily cause the needle rod to stutter and damage, and the crushed material is not convenient for collection and processing.
A needle rod crusher is designed, which adopts a structure where the rotating needle disk and the fixed needle disk are arranged intersected. The reciprocating screw and the slide rod are driven by the motor to translate the connecting frame left and right on the slide rod to prevent the needle rod from being stuck, and at the same time, the transmission is used. Rollers and conveyor belts enable effective transfer and collection of materials.
It effectively prevents the needle rod from being stuck and damaged due to excessive material, and simplifies the material transfer and collection process after crushing, improving the reliability and operating efficiency of the equipment.
Smart Images

Figure CN222267372U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a pulverizer, in particular to a needle bar pulverizer. Background Art
[0002] At present, in the pharmaceutical, chemical, food and other industries, coarse crushing is a supporting equipment for the front process of fine grinding processing. It is not limited by the viscosity, hardness, softness and fiber of the material, and can achieve a good crushing effect on any material.
[0003] The working principle of the needle bar crusher is to use the gap between the high-speed rotating moving needle and the fixed needle to repeatedly hit the material to achieve the crushing process. In order to better carry out the coarse crushing process of the material, a needle bar crusher is needed.
[0004] In the existing needle bar crusher, when the rotating needle bar crushes the material, if a large amount of material enters at the same time, the needle bar is likely to get stuck and cause damage, and it is not easy to transmit the crushed material to collect it for the next step of processing. Utility Model Content
[0005] The main purpose of the present disclosure is to provide a pin bar crusher to effectively solve the problems raised by the inventor in the above background technology.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0007] A needle bar crusher includes a crushing box, characterized in that: a feed hopper is fixedly installed on the upper end of the crushing box, the feed hopper is communicated with the crushing box, a rotating needle disk is rotatably installed on the right side of the crushing box near the inner wall of the upper end, a plurality of first needle bars are fixedly installed on the rotating needle disk, and are annularly distributed on the rotating needle disk, a fixed needle disk is fixedly installed on the left side of the crushing box near the inner wall of the upper end, a plurality of second needle bars are slidably installed on the fixed needle disk, and are annularly distributed on the fixed needle disk, the first needle bar and the second needle bar are arranged crosswise relative to each other, a first motor is fixedly installed on the right side of the crushing box, the output end of the first motor is fixedly connected to the central axis of the rotating needle disk, a filter plate is fixedly installed between the left and right inner walls of the crushing box near the lower end by bolts, a conveyor belt is provided at the lower end of the filter plate, a collection box is fixedly installed on the left side of the crushing box, a collection box is slidably installed at the bottom of the collection box, and an opening is opened on the left side of the collection box. The collection box is communicated with the crushing box, and universal wheels are fixedly installed at the four corners of the lower end of the crushing box.
[0008] Preferably, a fixed shell is fixedly installed on the left side of the crushing box, a connecting column is fixedly installed between the fixed shell and the left position of the collecting box, a second motor is fixedly installed on the left side of the fixed shell, a reciprocating screw is rotatably installed on the left inner wall of the fixed shell and a sliding rod is fixedly installed, the sliding rod is arranged parallel to the reciprocating screw, the output end of the second motor is fixedly connected to the rotating shaft of the reciprocating screw, a connecting frame is threadedly installed on the reciprocating screw, and the connecting frame is slidably installed on the sliding rod, a plurality of second needle bars are fixedly connected to the connecting frame, the reciprocating screw is driven to rotate by the second motor, so that the connecting frame is translated left and right on the sliding rod, and at the same time, the connecting frame moves with the second needle bar, so that the second needle bar moves left and right in the crushing box to crush the material, which can prevent the needle bar from being stuck and damaged when there is too much material.
[0009] Preferably, a third motor is fixedly installed on the rear side of the crushing box, two transmission rollers are rotatably installed between the front and rear inner walls near the lower end of the crushing box, and the two transmission rollers are arranged in parallel, and the conveyor belt is fixedly installed on the two transmission rollers, and the output end of the third motor is fixedly connected to one of the transmission roller shafts. The transmission roller is driven to rotate by the third motor to rotate the conveyor belt, so that the material can be moved on the conveyor belt and transmitted to the collection box in the collection box for collection.
[0010] Preferably, an inclined plate is provided at the lower end of the filter plate, the upper end of the inclined plate is fixedly mounted on the right inner wall of the crushing box, and the lower end is in contact with the conveyor belt. The inclined plate can prevent the material from falling to the lower end of the conveyor belt and being unable to be transported.
[0011] Preferably, a scraper is fixedly installed between the front and rear inner walls of the collection box, and the scraper is arranged at an angle. The right end of the scraper contacts the conveyor belt. The scraper can scrape the material into the collection box when the conveyor belt rotates to feed the material, thereby preventing the material from being trapped on the conveyor belt and being difficult to clean and transport.
[0012] Preferably, an opening is provided on the left side of the crushing box, and a box door is rotatably installed at the opening by means of a hinge, and the box door can be opened to facilitate taking out the filter plate for cleaning.
[0013] In view of this, compared with the prior art, the beneficial effects of the utility model are:
[0014] (I) In the present application, a connecting frame is provided to start the second motor to drive the reciprocating screw to rotate, so that the connecting frame can be translated left and right on the slide bar. At the same time, the connecting frame moves with the second needle bar, so that the second needle bar can be moved left and right in the crushing box to crush the material, which can prevent the needle bar from being stuck and damaged when there is too much material.
[0015] (ii) In the present application, a third motor is started to drive the transmission roller to rotate through a conveyor belt, so that the conveyor belt rotates to transfer the material to a collection box in a collection box for collection, which is convenient for the next step of processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The figure shows the structure schematic diagram of the needle bar crusher provided by the utility model;
[0017] Figure 2 The figure shows a left side view of the needle bar crusher provided by the utility model;
[0018] Figure 3 The figure shows a needle bar side view of the needle bar crusher provided by the utility model.
[0019] Icons: 1. Crushing box; 2. Feeding funnel; 3. First motor; 4. Rotating needle disk; 5. First needle rod; 6. Fixed needle disk; 7. Second needle rod; 8. Fixed shell; 9. Second motor; 10. Reciprocating screw; 11. Sliding rod; 12. Connecting frame; 13. Filter plate; 14. Bolt; 15. Box door; 16. Third motor; 17. Transmission roller; 18. Conveyor belt; 19. Inclined plate; 20. Universal wheel; 21. Connecting column; 22. Collecting box; 23. Collecting box; 24. Scraper. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-3 , the utility model provides the following embodiments:
[0022] A needle bar crusher comprises a crushing box 1, characterized in that: a feed hopper 2 is fixedly installed on the upper end of the crushing box 1, the feed funnel 2 is communicated with the crushing box 1, a rotating needle disk 4 is rotatably installed on the inner wall near the upper end on the right side of the crushing box 1, a plurality of first needle bars 5 are fixedly installed on the rotating needle disk 4, and are annularly distributed on the rotating needle disk 4, a fixed needle disk 6 is fixedly installed on the inner wall near the upper end on the left side of the crushing box 1, a plurality of second needle bars 7 are slidably installed on the fixed needle disk 6, and are annularly distributed on the fixed needle disk 6, the first needle bar 5 and the second needle bar 7 are relatively cross-arranged, a first motor 3 is fixedly installed on the right side of the crushing box 1, and the output end of the first motor 3 is fixedly connected to the central axis of the rotating needle disk 4, a filter plate 13 is fixedly installed between the left and right inner walls near the lower end of the crushing box 1 by bolts 14, and a conveyor belt 18 is provided at the lower end of the filter plate 13, a collecting box 22 is fixedly installed on the left side of the crushing box 1, a collecting box 23 is slidably installed at the bottom of the collecting box 22, and an opening is opened on the left side of the collecting box 22. The collecting box 22 is in communication with the crushing box 1 , and universal wheels 20 are fixedly mounted at four corners of the lower end of the crushing box 1 .
[0023] Specifically, a fixed shell 8 is fixedly installed on the left side of the crushing box 1, a connecting column 21 is fixedly installed between the fixed shell 8 and the left side of the collecting box 22, a second motor 9 is fixedly installed on the left side of the fixed shell 8, a reciprocating screw 10 is rotatably installed on the left inner wall of the fixed shell 8 and a sliding rod 11 is fixedly installed, the sliding rod 11 is arranged parallel to the reciprocating screw 10, an output end of the second motor 9 is fixedly connected to the rotating shaft of the reciprocating screw 10, a connecting frame 12 is threadedly installed on the reciprocating screw 10, and the connecting frame 12 is slidably installed on the sliding rod 11, a plurality of second needle bars 7 are fixedly connected to the connecting frame 12, the reciprocating screw 10 is driven to rotate by the second motor 9, so that the connecting frame 12 is translated left and right on the sliding rod 11, and at the same time, the connecting frame 12 moves with the second needle bar 7, so that the second needle bar 7 moves left and right in the crushing box 1 to crush the material, which can prevent the needle bar from being stuck and damaged when there is too much material.
[0024] Specifically, a third motor 16 is fixedly installed on the rear side of the crushing box 1, two transmission rollers 17 are rotatably installed between the front and rear inner walls near the lower end of the crushing box 1, and the two transmission rollers 17 are arranged in parallel, and a conveyor belt 18 is fixedly installed on the two transmission rollers 17, and an output end of the third motor 16 is fixedly connected to a rotating shaft of one of the transmission rollers 17. The transmission roller 17 is driven to rotate by the third motor 16 to rotate the conveyor belt 18, so that the material can be moved on the conveyor belt 18 and transmitted to the collection box 23 in the collection box 22 for collection.
[0025] Specifically, an inclined plate 19 is provided at the lower end of the filter plate 13, the upper end of the inclined plate 19 is fixedly mounted on the right inner wall of the crushing box 1, and the lower end is in contact with the conveyor belt 18. The inclined plate 19 can prevent the material from falling under the conveyor belt 18 and being unable to be transported.
[0026] Specifically, a scraper 24 is fixedly installed between the front and rear inner walls of the collection box 22, and the scraper 24 is inclined. The right end of the scraper 24 contacts the conveyor belt 18. The scraper 24 can scrape the material into the collection box 23 when the conveyor belt 18 rotates to feed the material, thereby preventing the material from being trapped on the conveyor belt 18 and being difficult to clean and transport.
[0027] Specifically, an opening is provided on the left side of the crushing box 1, and a box door 15 is rotatably installed at the opening through a hinge. The box door 15 can be opened to facilitate taking out the filter plate 13 for cleaning.
[0028] The working principle of the utility model is as follows: the device is moved to a suitable position by the universal wheel 20, and the material is introduced into the crushing box 1 through the feed funnel 2, and the first motor 3 and the second motor 9 are turned on at the same time. The first motor 3 drives the rotating needle disk 4 to rotate to rotate the first needle rod 5, so that the material collides between the first needle rod 5 and the second needle rod 7 to achieve crushing. At the same time, the second motor 9 drives the reciprocating screw rod 10 to rotate, so that the connecting frame 12 is translated left and right on the slide bar 11, and the connecting frame 12 moves left and right with the second needle rod 7 in the crushing box 1 to prevent the material from being stuck due to excessive material. After the material is crushed, it passes through the filter plate 13, and the filter plate 13 blocks the material that is not completely crushed, so that the crushed qualified material is filtered and falls on the conveyor belt 18. At this time, the third motor 16 is turned on to drive the transmission roller 17 to rotate to rotate the conveyor belt 18 to convey the material to the collection box 23 in the collection box 22 for collection, which is convenient for the next step of processing. When the filter plate 13 needs to be cleaned, the box door 15 is opened to unscrew the bolt 14, and the filter plate 13 can be taken out for cleaning.
[0029] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0030] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A needle bar crusher, comprising a crushing box (1), characterized in that: A feed hopper (2) is fixedly mounted on the upper end of the crushing box (1), and the feed hopper (2) is communicated with the crushing box (1). A rotating needle disk (4) is rotatably mounted on the right side of the crushing box (1) near the inner wall of the upper end, and a plurality of first needle rods (5) are fixedly mounted on the rotating needle disk (4) and are distributed in an annular manner on the rotating needle disk (4). A fixed needle disk (6) is fixedly mounted on the left side of the crushing box (1) near the inner wall of the upper end, and a plurality of second needle rods (7) are slidably mounted on the fixed needle disk (6) and are distributed in an annular manner on the fixed needle disk (6). The first needle rods (5) and the second needle rods (7) are arranged crosswise relative to each other. The crushing box (1) A first motor (3) is fixedly installed on the right side, and the output end of the first motor (3) is fixedly connected to the central axis of the rotating needle disk (4). A filter plate (13) is fixedly installed between the left and right inner walls near the lower end of the crushing box (1) by bolts (14), and a conveyor belt (18) is provided at the lower end of the filter plate (13). A collection box (22) is fixedly installed on the left side of the crushing box (1), and a collection box (23) is slidably installed at the bottom of the collection box (22), and an opening is provided on the left side of the collection box (22); the collection box (22) is communicated with the crushing box (1), and universal wheels (20) are fixedly installed at the four corners of the lower end of the crushing box (1).
2. The needle bar crusher according to claim 1, characterized in that: A fixed shell (8) is fixedly installed on the left side of the crushing box (1), a connecting column (21) is fixedly installed between the fixed shell (8) and the left side of the collecting box (22), a second motor (9) is fixedly installed on the left side of the fixed shell (8), a reciprocating screw rod (10) is rotatably installed on the left inner wall of the fixed shell (8) and a sliding rod (11) is fixedly installed, the sliding rod (11) and the reciprocating screw rod (10) are arranged in parallel, the output end of the second motor (9) is fixedly connected to the rotating shaft of the reciprocating screw rod (10), a connecting frame (12) is threadedly installed on the reciprocating screw rod (10), and the connecting frame (12) is slidably installed on the sliding rod (11), and a plurality of the second needle bars (7) are fixedly connected to the connecting frame (12).
3. The needle bar crusher according to claim 1, characterized in that: A third motor (16) is fixedly mounted on the rear side of the crushing box (1); two transmission rollers (17) are rotatably mounted between the front and rear inner walls near the lower end of the crushing box (1); the two transmission rollers (17) are arranged in parallel; the conveyor belt (18) is fixedly mounted on the two transmission rollers (17); and the output end of the third motor (16) is fixedly connected to the rotating shaft of one of the transmission rollers (17).
4. A needle bar crusher according to claim 1 or 3, characterized in that: The lower end of the filter plate (13) is provided with an inclined plate (19), the upper end of the inclined plate (19) is fixedly mounted on the right inner wall of the crushing box (1), and the lower end is in contact with the conveyor belt (18).
5. A needle bar crusher according to claim 1 or 3, characterized in that: A scraper (24) is fixedly installed between the front and rear inner walls of the collection box (22), and the scraper (24) is arranged obliquely, and the right end of the scraper (24) is in contact with the conveyor belt (18).
6. The needle bar crusher according to claim 1, characterized in that: The crushing box (1) has an opening on the left side, and a box door (15) is installed at the opening by rotating a hinge.