Lamp inspection device for bottled beverage production

Abstract

The utility model discloses a light inspection device for bottled beverage production, which comprises a rack and a limiting cavity, an automatic material distributing mechanism is arranged at one end of the rack, and the automatic material distributing mechanism comprises a qualified product conveying belt, a manipulator, an electric clamp and a defective product conveying belt, vertical electric sliding rails are evenly fixed to the end, away from the automatic material distributing mechanism, of the rack. By installing the automatic material distributing mechanism and the like, the performance of the device is optimized, a mechanical arm on the automatic material distributing mechanism can be matched with an electric clamp at the output end of the mechanical arm to automatically clamp bottled drinks subjected to light inspection on a loading rotary disc, and the bottled drinks can be automatically loaded through an action instruction sent by external control equipment according to a detection result. And the manipulator is controlled to place qualified products on the qualified product conveying belt and automatically convey the qualified products out, or the manipulator is controlled to place defective products on the defective product conveying belt and automatically convey the defective products out, so that the device realizes the functions of automatic material distribution and feeding.

Description

Technical Field

[0001] The utility model relates to the technical field of bottled beverage production equipment, in particular to a light inspection device for bottled beverage production. Background Art

[0002] Bottled beverages are popular among consumers because of their advantages such as easy to carry and store. During the production and processing of bottled beverages, the bottle body needs to be cooled after filling and sterilization, and then needs to enter the conveyor belt, and then be conveyed by the conveyor belt to the following labeling and packaging processes. Before cooling, the bottle body generally needs to be inspected by light. In this step, a light inspection device for bottled beverage production is required, which can check whether there are impurities in the liquid in the bottle. However, there are still some defects in the actual operation of such devices.

[0003] The position of the detection lamp body of the light inspection device for bottled beverage production is often fixed, and it is not easy to move flexibly to meet the comprehensive inspection of bottled beverage products. In addition, it requires workers to judge the inspection results with the naked eye and manually separate qualified products from defective products, which leads to a low degree of automation of the device, affects work efficiency, and is difficult to promote. Utility Model Content

[0004] The purpose of the utility model is to provide a light inspection device for bottled beverage production to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a light inspection device for bottled beverage production, comprising a frame and a limit cavity, an automatic material distribution mechanism is installed at one end of the frame, the automatic material distribution mechanism comprises a conveyor belt for qualified products, a manipulator, an electric clamp and a conveyor belt for defective products, the end of the frame away from the automatic material distribution mechanism is evenly fixed with vertical electric slide rails, adjacent vertical electric slide rails are slidably connected with a drive seat, horizontal electric telescopic rods are evenly fixed inside the drive seat, one end of the horizontal electric telescopic rod is installed with a second assembly substrate, the second assembly substrate is sequentially installed with a detection lamp body and an industrial camera, the limit cavity is arranged on the frame, the bottom end of the limit cavity is installed with a servo motor, and the output end of the servo motor is connected with a turntable for loading.

[0006] Preferably, the bottoms of the frame, the conveyor belt for qualified products and the conveyor belt for defective products are evenly provided with mounting feet, and the mounting feet are provided with screw holes, so that it is easy to fix the bottom of the device by screws and enhance stability.

[0007] Preferably, two vertical electric slide rails are provided, and an electric slider is provided inside the vertical electric slide rail. The electric slider is welded to the bottom of the driving seat so as to facilitate the driving seat to automatically move up and down.

[0008] Preferably, the edge of the object-carrying turntable is evenly and movably connected with guide balls that match the inner wall of the limiting cavity, so that the stability of the object-carrying turntable during rotation is improved.

[0009] Preferably, the conveyor belt for qualified products is installed on one side of one end of the turntable for loading objects, and the conveyor belt for defective products is installed on the other side of one end of the turntable for loading objects.

[0010] Preferably, the robot is installed between the conveyor belt for qualified products and the conveyor belt for defective products, and the electric clamp is installed on the output end of the robot by screws.

[0011] Preferably, the output end of the horizontal electric telescopic rod is connected to a first assembly substrate, and a disassembly and installation structure is formed between the first assembly substrate and the second assembly substrate by screws, so that it is easy to realize disassembly, assembly and maintenance between the horizontal electric telescopic rod and the second assembly substrate equipped with the light inspection component.

[0012] Preferably, the detection lamp body and the industrial camera are both welded with threaded clamping columns threadably connected to the second assembly base plate, so that the detection lamp body and the industrial camera can be easily disassembled and maintained independently.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] (1) The light inspection device for bottled beverage production is equipped with an electric clamp and a turntable for loading, so that when the device is actually operated, on the one hand, the servo motor at the bottom of the limit cavity can be started to drive the turntable for loading to rotate, which can drive the turntable for loading and the product thereon to rotate, thereby facilitating the comprehensive light inspection of the product and improving the light inspection accuracy. Then, the detection lamp is started to illuminate the bottled beverage product, and the liquid in the bottle is intelligently photographed by an industrial camera to see if there are impurities. The collected data is then sent to an external control device for calculation and analysis to obtain the detection result. On the other hand, the manipulator on the automatic material sorting mechanism can cooperate with the electric clamp at its output end to automatically clamp the bottled beverage on the turntable for loading that has completed the light inspection, and the external control device can control the manipulator to place qualified products on the conveyor belt for qualified products and automatically transmit them out, or control the manipulator to place defective products on the conveyor belt for defective products and automatically transmit them out, so that the device realizes the functions of automatic material sorting and feeding.

[0015] (2) The light inspection device for bottled beverage production is equipped with an industrial camera and a detection lamp body, so that the device optimizes its own performance. On the one hand, the user can insert the bottled beverage product to be inspected into the object-carrying turntable. At this time, starting the vertical electric slide rail can drive the second assembly base plate to automatically move up and down, which is convenient for changing the use height of the industrial camera and the detection lamp body. Starting the horizontal electric telescopic rod can drive the second assembly base plate to automatically move left and right, which is convenient for changing the horizontal distance between the industrial camera and the detection lamp body and the product. This makes the light inspection position of the device easy to adjust flexibly and has strong applicability. On the other hand, starting the servo motor at the bottom of the limit cavity can drive the object-carrying turntable to rotate, which can drive the object-carrying turntable and the product thereon to rotate, thereby facilitating the comprehensive light inspection of the product and improving the light inspection accuracy.

[0016] (3) The light inspection device for bottled beverage production is equipped with a horizontal electric telescopic rod and a second assembly base plate, so that the device optimizes its own structure. On the one hand, the disassembly and installation structure formed by screws between the first assembly base plate and the second assembly base plate is used to facilitate the disassembly and maintenance between the horizontal electric telescopic rod and the second assembly base plate equipped with the light inspection component. The threaded clamping column welded on the inspection lamp body and the industrial camera and threadedly connected to the second assembly base plate is used to facilitate the independent disassembly and maintenance of the inspection lamp body and the industrial camera. On the other hand, the guide ball matching the inner wall of the limit cavity is evenly and movably connected at the edge of the load turntable, thereby improving the stability of the load turntable during rotation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0018] Figure 2 This is a rear view structural diagram of the utility model of a turntable for loading objects;

[0019] Figure 3 This is a rear view structural diagram of the automatic material distributing mechanism of the utility model;

[0020] Figure 4 This is a front view structural diagram of the vertical electric slide rail of the utility model;

[0021] Figure 5 For this utility model Figure 4 Enlarged structural diagram at A in the middle.

[0022] In the figure: 1. Rack; 2. Vertical electric slide rail; 3. Turntable for loading; 4. Automatic material distribution mechanism; 401. Conveyor belt for qualified products; 402. Robot; 403. Electric clamp; 404. Conveyor belt for defective products; 5. Limiting cavity; 6. Guide ball; 7. Servo motor; 8. Drive seat; 9. Horizontal electric telescopic rod; 10. First assembly substrate; 11. Industrial camera; 12. Inspection lamp body; 13. Second assembly substrate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-5 The utility model provides an embodiment: a light inspection device for bottled beverage production, comprising a frame 1 and a limit cavity 5, an automatic material distribution mechanism 4 is installed at one end of the frame 1, and the automatic material distribution mechanism 4 comprises a conveyor belt 401 for qualified products, a manipulator 402, an electric clamp 403 and a conveyor belt 404 for defective products;

[0025] The bottoms of the rack 1, the conveyor belt 401 for qualified products and the conveyor belt 404 for defective products are evenly provided with mounting feet, and screw holes are provided on the mounting feet, so that it is convenient to fix the bottom of the device with screws and enhance the stability;

[0026] The conveyor belt 401 for qualified products is installed on one side of one end of the object-carrying turntable 3, and the conveyor belt 404 for defective products is installed on the other side of one end of the object-carrying turntable 3;

[0027] The robot 402 is installed between the conveyor belt 401 for qualified products and the conveyor belt 404 for defective products, and the electric clamp 403 is installed on the output end of the robot 402 by screws;

[0028] When in use, the manipulator 402 on the automatic material sorting mechanism 4 can cooperate with the electric clamp 403 at its output end to automatically clamp the bottled beverage that has completed the light inspection on the object turntable 3, and control the manipulator 402 to place the qualified products on the qualified product conveyor belt 401 and automatically transmit them out through the action instructions issued by the external control device according to the inspection results, or control the manipulator 402 to place the defective products on the defective product conveyor belt 404 and automatically transmit them out, so that the device realizes the functions of automatic material sorting and feeding;

[0029] A vertical electric slide rail 2 is evenly fixed to one end of the frame 1 away from the automatic material dispensing mechanism 4, a driving seat 8 is slidably connected between adjacent vertical electric slide rails 2, a horizontal electric telescopic rod 9 is evenly fixed inside the driving seat 8, a second assembly substrate 13 is installed at one end of the horizontal electric telescopic rod 9, and a detection lamp body 12 and an industrial camera 11 are sequentially installed on the second assembly substrate 13;

[0030] Two vertical electric slide rails 2 are provided, and an electric slider is provided inside the vertical electric slide rail 2. The electric slider is welded to the bottom of the driving seat 8, so that it is easy to drive the driving seat 8 to move up and down automatically;

[0031] The output end of the horizontal electric telescopic rod 9 is connected to the first assembly substrate 10, and the first assembly substrate 10 and the second assembly substrate 13 are connected by screws to form a disassembly and installation structure, so that it is easy to realize the disassembly and maintenance between the horizontal electric telescopic rod 9 and the second assembly substrate 13 equipped with the light inspection component;

[0032] The detection lamp body 12 and the industrial camera 11 are both welded with threaded clamps that are threadedly connected to the second assembly substrate 13, so that it is easy to realize independent disassembly and maintenance of the detection lamp body 12 and the industrial camera 11;

[0033] The limiting cavity 5 is arranged on the frame 1, and a servo motor 7 is installed at the bottom end of the limiting cavity 5, and the output end of the servo motor 7 is connected to the object-carrying turntable 3;

[0034] The edge of the object-carrying turntable 3 is evenly and movably connected with guide balls 6 that match the inner wall of the limiting cavity 5, so that the stability of the object-carrying turntable 3 during rotation is improved.

[0035] When the embodiment of the present application is in use: an external power supply and control device are connected, and the user can insert the bottled beverage product to be inspected into the loading turntable 3. At this time, starting the vertical electric slide rail 2 can drive the second assembly substrate 13 to automatically move up and down, which is convenient for changing the use height of the industrial camera 11 and the detection lamp body 12, and starting the horizontal electric telescopic rod 9 can drive the second assembly substrate 13 to automatically move left and right, which is convenient for changing the horizontal distance between the industrial camera 11 and the detection lamp body 12 and the product, which makes the light inspection position of the device convenient for flexible adjustment and strong applicability. At the same time, starting the servo motor 7 at the bottom of the limit cavity 5 can drive the loading turntable 3 to rotate, which can drive the loading turntable 3 and the product thereon to rotate, thereby facilitating the comprehensive light inspection of the product and improving the light inspection accuracy. Then, the detection lamp body 12 is started to illuminate the bottled beverage product, and the industrial camera 11 is used to intelligently shoot whether there are impurities in the liquid in the bottle, and then the collected data is sent to the external control device for calculation and analysis to obtain the detection result. Moreover, after the detection is completed, the automatic material distribution mechanism 4 is on The robot 402 can cooperate with the electric clamp 403 at its output end to automatically clamp the bottled beverage that has completed the light inspection on the carrier turntable 3, and control the robot 402 to place the qualified products on the qualified product conveyor belt 401 and automatically transmit them out through the action instructions issued by the external control device according to the inspection results, or control the robot 402 to place the defective products on the defective product conveyor belt 404 and automatically transmit them out, which enables the device to realize the functions of automatic material sorting and feeding. Secondly, on the one hand, the first assembly substrate 10 and the second assembly substrate 1 are used 3 is formed by screws, which facilitates the disassembly and maintenance between the horizontal electric telescopic rod 9 and the second assembly base plate 13 equipped with the light inspection component, and the threaded clamping column welded on the inspection lamp body 12 and the industrial camera 11 and threadedly connected to the second assembly base plate 13 is used to facilitate the independent disassembly and maintenance of the inspection lamp body 12 and the industrial camera 11. On the other hand, the guide balls 6 matching the inner wall of the limiting cavity 5 are evenly and movably connected at the edge of the turntable 3 for loading, so as to improve the stability of the turntable 3 for loading during rotation.

Claims

1. A light inspection device for bottled beverage production, characterized in that: The invention comprises a frame (1) and a limiting cavity (5), wherein an automatic material distribution mechanism (4) is installed at one end of the frame (1), wherein the automatic material distribution mechanism (4) comprises a conveyor belt (401) for qualified products, a manipulator (402), an electric clamp (403) and a conveyor belt (404) for defective products, wherein one end of the frame (1) away from the automatic material distribution mechanism (4) is evenly fixed with vertical electric slide rails (2), wherein adjacent vertical electric slide rails (2) are slidably connected with a drive seat (8), wherein a horizontal electric telescopic rod (9) is evenly fixed inside the drive seat (8), wherein a second assembly substrate (13) is installed at one end of the horizontal electric telescopic rod (9), wherein a detection lamp body (12) and an industrial camera (11) are sequentially installed on the second assembly substrate (13), wherein the limiting cavity (5) is arranged on the frame (1), wherein a servo motor (7) is installed at the bottom end of the limiting cavity (5), wherein the output end of the servo motor (7) is connected with a turntable (3) for loading objects.

2. A light inspection device for bottled beverage production according to claim 1, characterized in that: The bottoms of the frame (1), the conveyor belt (401) for qualified products, and the conveyor belt (404) for defective products are uniformly provided with mounting feet, and the mounting feet are provided with screw holes.

3. The light inspection device for bottled beverage production according to claim 1, characterized in that: Two vertical electric slide rails (2) are provided, and an electric slider is provided inside the vertical electric slide rail (2). The electric slider is welded to the bottom of the driving seat (8).

4. The light inspection device for bottled beverage production according to claim 1, characterized in that: The edge of the object-carrying turntable (3) is evenly and movably connected with guide balls (6) that match the inner wall of the limiting cavity (5).

5. The light inspection device for bottled beverage production according to claim 1, characterized in that: The conveyor belt (401) for qualified products is installed on one side of one end of the object-carrying turntable (3), and the conveyor belt (404) for defective products is installed on the other side of one end of the object-carrying turntable (3).

6. The light inspection device for bottled beverage production according to claim 1, characterized in that: The robot arm (402) is installed between the conveyor belt (401) for qualified products and the conveyor belt (404) for defective products, and the electric clamp (403) is installed on the output end of the robot arm (402) by means of screws.

7. The light inspection device for bottled beverage production according to claim 1, characterized in that: The output end of the horizontal electric telescopic rod (9) is connected to a first assembly substrate (10), and a disassembly and installation structure is formed between the first assembly substrate (10) and the second assembly substrate (13) via screws.

8. The light inspection device for bottled beverage production according to claim 1, characterized in that: The detection lamp body (12) and the industrial camera (11) are both welded with threaded clamping columns that are threadably connected to the second assembly base plate (13).

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