Water-saving type cleaning equipment for stainless steel seamless steel pipe
By designing water-saving cleaning equipment for stainless steel seamless steel pipes, water tanks, bamboo charcoal filtration and automated spiral systems, the problems of waste of sewage and automatic guidance of steel pipes are solved, and sewage recycling and efficient cleaning are realized.
Patent Information
- Application Number
- CN202420991322.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-09
AI Technical Summary
During the cleaning of stainless steel seamless steel pipes, sewage is seriously wasted, and existing equipment is difficult to realize the recycling of sewage and automatic guidance of steel pipes.
A water-saving cleaning equipment including cleaning frames, partitions, water tanks, liquid pumps, filter elements, hoops, brush drums and clamping blocks was designed. Waste liquid was collected through water tanks and drainage plates, filtered and recycled using bamboo charcoal particles. Clean water, rotary disc and electric rotary table adjust the specifications of the brush drum to accommodate steel pipes of different diameters, clamping blocks and electric wheels to achieve automatic inlet and outflow and rotary cleaning of the steel pipes.
The recycling of sewage is realized, cleaning costs are reduced, and the automatic guidance and efficient cleaning of steel pipes are realized through automated equipment, improving cleaning efficiency.
Smart Images

Figure CN222268109U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel pipe processing, in particular to water-saving cleaning equipment for stainless steel seamless pipes. Background Art
[0002] A steel pipe is a tube made of forged steel. It can be made by bending and welding thinner steel plates. The molten metal can also be directly poured into a dedicated mold and taken out after cooling and shaping. After grinding and polishing the outer and inner walls and removing excess burrs and scraps, it can be used to wrap, protect, and transfer internal materials.
[0003] After grinding, it is necessary to clean it properly to prevent residual waste from sticking to the inside of the pipe wall. Seamless steel pipes are more tightly sealed than pipes with seams, and the cleaning agent inside will not flow out easily. When washing, the remaining sewage can only be discharged from the ports on both sides, and a lot of clean water is consumed. If it cannot be collected and reused, the cleaning cost will be greatly increased.
[0004] Now, a new type of water-saving cleaning equipment for stainless steel seamless pipes is proposed to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a water-saving cleaning device for stainless steel seamless pipes to solve the problem of waste of sewage mentioned in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a water-saving cleaning device for stainless steel seamless pipes, comprising a cleaning frame and a partition, a partition is welded transversely at the bottom of the cleaning frame, and a water tank is welded below the partition, a drain plate is overlapped between the lower right and lower left parts inside the water tank, a liquid pump is installed at the lower left corner of the outside of the water tank, and a filter element is fixed at the input end of the liquid pump, and the filter element is filled with bamboo charcoal particles, a turntable is movably connected to the left side of the cleaning frame, and sockets are provided at the top, rear and bottom of the left side of the turntable, a drainage pipe is vertically installed at the output end of the liquid pump, and a fixed block is welded on the top right side of the drainage pipe, a cylinder is installed at the top and bottom of the fixed block, and a hose is connected between the right sides of the movable rod of the cylinder, and a slot is drilled at the upper right side of the cleaning frame.
[0007] Preferably, the filter element is embedded in the lower left corner of the water tank, and the filter element is connected to the drainage pipe through a liquid pump.
[0008] Preferably, the lower right corner of the cleaning frame is connected to the water tank through the partition, and the hose is inserted into the socket under the push of the cylinder.
[0009] Preferably, a motor is suspended at the center of the left side of the outside of the cleaning frame, a coarse brush cylinder is horizontally arranged above the right side of the turntable, an intermediate brush cylinder is horizontally arranged behind the right side of the turntable, and a fine brush cylinder is horizontally arranged below the right side of the turntable. An electric turntable is installed between the coarse brush cylinder, the intermediate brush cylinder and the fine brush cylinder and the turntable, a shunt pipe is horizontally fixed inside the coarse brush cylinder, the intermediate brush cylinder and the fine brush cylinder, and nozzles are distributed on the surface of the shunt pipe, and the left side of the shunt pipe is connected to the socket.
[0010] Preferably, the coarse brush cylinder, the middle brush cylinder and the fine brush cylinder can rotate in situ under the control of an electric rotary table, and the nozzles of the coarse brush cylinder, the middle brush cylinder and the fine brush cylinder are connected to the external fluff.
[0011] Preferably, the motor can control the turntable to rotate longitudinally in situ, and the diameters of the coarse brush cylinder, the middle brush cylinder and the fine brush cylinder are arranged in order from large to small.
[0012] Preferably, a steel pipe is horizontally inserted in the slot, clamping blocks are horizontally inserted at the top and bottom of the slot, and two sets of electric wheels are movably installed inside the clamping block, and the left side of the clamping block is engaged with the slot frame by bolts.
[0013] Preferably, the clamping blocks are symmetrically fitted on the top and bottom of the steel pipe, and the electric wheel can fit the outer wall of the steel pipe.
[0014] Compared with the prior art, the utility model has the following beneficial effects: the water-saving cleaning equipment for stainless steel seamless pipes not only realizes the recycling of sewage and the adjustment of brush barrel specifications, but also realizes the guiding of the steel pipe in and out;
[0015] (1) By welding a water tank under the partition, the waste liquid remaining in the cleaning frame will fall into the water tank from the hole in the lower right corner of the frame, flow on the surface of the inclined overlapping drain plate and be filtered and intercepted by the mesh. The liquid passing through here enters the drainage pipe from the filter element under the extraction of the liquid pump and is filtered by the bamboo charcoal particles with fine pores on the surface. The cleaned liquid enters the different cleaning tools connected to the rotary disk again from the socket. The hose at the top of the drainage pipe is guided by two sets of cylinders and can be inserted into or removed from the socket, which is convenient for automatically connecting the pipeline when selecting cleaning tools of different diameters;
[0016] (2) A rotary disc is movably connected to the left side of the cleaning frame, and the right side of the motor-controlled rotary disc is connected to three tools, namely, a coarse brush cylinder, an intermediate brush cylinder and a fine brush cylinder, through an electric rotary table. The structure of brushing the inner wall can be adjusted according to the diameter of the steel pipe inserted horizontally in the slot at the upper right corner. The existence of the nozzle can be used to guide the cleaning water to the fluff outside the diverter pipe so as to operate in close contact with the inner wall of the steel pipe, and truly clean from the inside of the pipe body;
[0017] (3) A slot is opened at the upper right corner of the cleaning frame. When the steel pipe enters the slot, the clamping blocks at the top and bottom of the slot are gathered or shifted in opposite directions according to the diameter of the pipe. When the outer wall of the electric wheel contacts the steel pipe, the position of the clamping block is locked with the bolt on the left side, and the steel pipe is transferred left and right by the symmetrical electric wheel. The steel pipe can be assisted to enter and exit the cleaning frame manually, so that it can be cleaned by the longitudinal rotation of the left cleaning mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;
[0019] Figure 2 This is a schematic diagram of the front cross-sectional structure of the water tank of the utility model;
[0020] Figure 3 This is a schematic diagram of the front cross-sectional structure of the cleaning frame of the utility model;
[0021] Figure 4 It is a schematic diagram of the front cross-sectional structure of the clamping block of the utility model.
[0022] In the figure: 1. cleaning frame; 2. partition; 3. water tank; 4. drain plate; 5. filter element; 6. bamboo charcoal particles; 7. liquid pump; 8. drainage pipe; 9. socket; 10. turntable; 11. motor; 12. fixing block; 13. cylinder; 14. electric turntable; 15. coarse brush cylinder; 16. steel pipe; 17. slot; 18. middle brush cylinder; 19. fine brush cylinder; 20. hose; 21. diverter pipe; 22. nozzle; 23. clamping block; 24. electric wheel; 25. bolt. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example 1: Please refer to Figure 1-4, a water-saving cleaning device for seamless stainless steel pipes, comprising a cleaning frame 1 and a partition 2, the bottom of the cleaning frame 1 is welded with a partition 2 horizontally, and a water tank 3 is welded below the partition 2, a drain plate 4 is overlapped between the lower right and lower left inside the water tank 3, a liquid pump 7 is installed at the lower left corner of the outside of the water tank 3, and a filter element 5 is fixed at the input end of the liquid pump 7, and the filter element 5 is filled with bamboo charcoal particles 6, a rotary disk 10 is movably connected to the left side of the cleaning frame 1, and a socket 9 is opened at the top, rear and bottom of the left side of the rotary disk 10, a drainage pipe 8 is vertically installed at the output end of the liquid pump 7, and a fixed block 12 is welded on the right side of the top of the drainage pipe 8, a cylinder 13 is installed on the top and bottom of the fixed block 12, and a hose 20 is connected between the right side of the movable rod of the cylinder 13, and a slot 17 is cut at the upper right side of the cleaning frame 1;
[0025] The filter element 5 is embedded in the lower left corner of the water tank 3. The filter element 5 is connected to the drainage pipe 8 through the liquid pump 7. The lower right corner of the cleaning frame 1 is connected to the water tank 3 through the partition 2. The hose 20 is inserted into the socket 9 under the push of the cylinder 13.
[0026] Specifically, Figure 1 , Figure 2 and Figure 3 As shown, the remaining waste liquid in the cleaning frame 1 will fall into the water tank 3 from the hole in the lower right corner of the frame, flow on the surface of the inclined overlapping drain plate 4 and be filtered and retained by the mesh. The liquid passing through here enters the drainage pipe 8 from the filter element 5 under the extraction of the liquid pump 7, and is filtered by the bamboo charcoal particles 6 with fine pores on the surface. The cleaned liquid enters the different cleaning tools connected to the rotary disk 10 from the socket 9 again. The hose 20 at the top of the drainage pipe 8 is guided by the two groups of cylinders 13 and can be inserted into or left at the socket 9 to supply circulating water.
[0027] Embodiment 2: A motor 11 is suspended at the center of the left side of the outside of the cleaning frame 1, a coarse brush cylinder 15 is horizontally arranged above the right side of the rotary disk 10, an intermediate brush cylinder 18 is horizontally arranged behind the right side of the rotary disk 10, and a fine brush cylinder 19 is horizontally arranged below the right side of the rotary disk 10. An electric rotary table 14 is installed between the coarse brush cylinder 15, the intermediate brush cylinder 18 and the fine brush cylinder 19 and the rotary disk 10, and a shunt pipe 21 is horizontally fixed inside the coarse brush cylinder 15, the intermediate brush cylinder 18 and the fine brush cylinder 19, and nozzles 22 are distributed on the surface of the shunt pipe 21, and the left side of the shunt pipe 21 is connected to the socket 9;
[0028] The coarse brush cylinder 15, the intermediate brush cylinder 18 and the fine brush cylinder 19 can rotate in situ under the control of the electric rotary table 14. The nozzles 22 of the coarse brush cylinder 15, the intermediate brush cylinder 18 and the fine brush cylinder 19 are connected with the external fluff. The motor 11 can control the rotary table 10 to rotate longitudinally in situ. The diameters of the coarse brush cylinder 15, the intermediate brush cylinder 18 and the fine brush cylinder 19 are arranged in descending order.
[0029] Specifically, Figure 1 and Figure 3 As shown, the right side of the turntable 10 controlled by the motor 11 is connected to three tools, namely, a coarse brush cylinder 15, a middle brush cylinder 18 and a fine brush cylinder 19, through an electric turntable 14. The structure of cleaning the inner wall of the steel pipe 16 can be adjusted according to the diameter of the steel pipe 16 inserted horizontally in the slot 17 in the upper right corner, so as to fit the inner wall of the steel pipe 16 to implement the operation and avoid dirt residue.
[0030] Embodiment 3: A steel pipe 16 is inserted transversely into the slot 17, and clamping blocks 23 are inserted transversely at the top and bottom of the slot 17, and two sets of electric wheels 24 are movably installed inside the clamping block 23. The left side of the clamping block 23 is engaged with the frame of the slot 17 and connected with a bolt 25. The clamping block 23 is symmetrically attached to the top and bottom of the steel pipe 16, and the electric wheel 24 can be attached to the outer wall of the steel pipe 16;
[0031] Specifically, Figure 1 and Figure 4 As shown, when the steel pipe 16 enters the slot 17, the clamping blocks 23 at the top and bottom of the slot 17 are gathered or shifted in opposite directions according to the diameter of the pipe. When the outer wall of the electric wheel 24 contacts the steel pipe 16, the bolt 25 on the left side is used to lock the position of the clamping block 23, and the symmetrical electric wheel 24 is used to transfer the steel pipe 16 to the left and right, so that the steel pipe 16 can be assisted to enter and exit the cleaning frame 1 without manual operation.
[0032] Working principle: When the utility model is in use, when the steel pipe 16 enters the slot 17, the clamping blocks 23 at the top and bottom of the slot 17 are gathered or shifted according to the diameter of the pipe. When the outer wall of the electric wheel 24 contacts the steel pipe 16, the bolt 25 on the left is used to lock the position of the clamping block 23, and the symmetrical electric wheel 24 is used to transfer the steel pipe 16 to the left and right, so that the steel pipe 16 can be assisted to enter and exit the cleaning frame 1 without manual operation. The right side of the rotary disk 10 controlled by the motor 11 is connected to three tools, namely, the coarse brush cylinder 15, the middle brush cylinder 18 and the fine brush cylinder 19, through the electric rotary table 14, which can be adjusted according to the horizontal brush cylinder 18 in the slot 17 in the upper right corner. The structure of brushing the inner wall of the inserted steel pipe 16 is adjusted to its diameter so that the operation can be carried out by fitting the inner wall of the steel pipe 16. The remaining waste liquid in the cleaning frame 1 will fall into the water tank 3 from the hole in the lower right corner of the frame, flow on the surface of the inclined overlapping drain plate 4 and be filtered and intercepted by the mesh. The liquid passing through here enters the drainage pipe 8 from the filter element 5 under the extraction of the liquid pump 7, and is filtered by the bamboo charcoal particles 6 with fine pores on the surface. The cleaned liquid enters the different cleaning tools connected to the rotary disk 10 from the socket 9 again. The hose 20 at the top of the drainage pipe 8 is guided by the two groups of cylinders 13 and can be inserted into or leave the socket 9 to supply circulating water.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A water-saving cleaning device for stainless steel seamless pipes, comprising a cleaning frame (1) and a partition (2), characterized in that: A partition (2) is welded transversely to the bottom of the cleaning frame (1), and a water tank (3) is welded below the partition (2). A drain plate (4) is overlapped between the lower right and lower left of the water tank (3). A liquid pump (7) is installed at the lower left corner of the outside of the water tank (3), and a filter element (5) is fixed to the input end of the liquid pump (7). The filter element (5) is filled with bamboo charcoal particles (6). A rotary disk (10) is movably connected to the left side of the cleaning frame (1), and a socket (9) is provided at the top, rear and bottom of the left side of the rotary disk (10). A drainage pipe (8) is vertically installed at the output end of the liquid pump (7), and a fixed block (12) is welded to the right side of the top of the drainage pipe (8). A cylinder (13) is installed at the top and bottom of the fixed block (12), and a hose (20) is connected between the right sides of the movable rod of the cylinder (13). A slot (17) is cut at the upper right side of the cleaning frame (1).
2. The water-saving cleaning device for stainless steel seamless pipe according to claim 1, characterized in that: The filter element (5) is embedded in the lower left corner of the water tank (3), and the filter element (5) is connected to the drainage pipe (8) through a liquid pump (7).
3. The water-saving cleaning device for stainless steel seamless pipe according to claim 1, characterized in that: The lower right corner of the cleaning frame (1) passes through the partition (2) and is connected to the water tank (3). The hose (20) is inserted into the socket (9) under the push of the cylinder (13).
4. The water-saving cleaning device for stainless steel seamless pipe according to claim 1, characterized in that: A motor (11) is suspended at the center of the left side of the outside of the cleaning frame (1), a coarse brush cylinder (15) is transversely arranged above the right side of the rotary disk (10), an intermediate brush cylinder (18) is transversely arranged behind the right side of the rotary disk (10), and a fine brush cylinder (19) is transversely arranged below the right side of the rotary disk (10). An electric rotary table (14) is installed between the coarse brush cylinder (15), the intermediate brush cylinder (18) and the fine brush cylinder (19) and the rotary disk (10), a shunt pipe (21) is transversely fixed inside the coarse brush cylinder (15), the intermediate brush cylinder (18) and the fine brush cylinder (19), and nozzles (22) are distributed on the surface of the shunt pipe (21), and the left side of the shunt pipe (21) is connected to the socket (9).
5. The water-saving cleaning device for stainless steel seamless pipe according to claim 4, characterized in that: The coarse brush cylinder (15), the middle brush cylinder (18) and the fine brush cylinder (19) can rotate in situ under the control of the electric rotary table (14), and the nozzles (22) of the coarse brush cylinder (15), the middle brush cylinder (18) and the fine brush cylinder (19) are connected to the external fluff.
6. The water-saving cleaning device for stainless steel seamless pipe according to claim 4, characterized in that: The motor (11) can control the rotating disk (10) to rotate longitudinally in situ, and the diameters of the coarse brush cylinder (15), the middle brush cylinder (18) and the fine brush cylinder (19) are arranged in order from large to small.
7. The water-saving cleaning device for stainless steel seamless pipe according to claim 1, characterized in that: A steel pipe (16) is inserted transversely into the slot (17), a clamping block (23) is inserted transversely at the top and bottom of the slot (17), and two sets of electric wheels (24) are movably installed inside the clamping block (23), and a bolt (25) is engaged and connected to the left side of the clamping block (23) and the frame of the slot (17).
8. The water-saving cleaning device for stainless steel seamless pipe according to claim 7, characterized in that: The clamping blocks (23) are symmetrically fitted on the top and bottom of the steel pipe (16), and the electric wheel (24) can fit the outer wall of the steel pipe (16).