Hardware stainless steel stamping die

The hardware stainless steel stamping die addresses inefficiencies in template replacement through an innovative adjustment structure and auxiliary features, enhancing processing efficiency and product quality by facilitating easy template installation and preventing steel plate warping.

CN222268409UActive Publication Date: 2024-12-31SUZHOU HONGTECHUAN MECHANICAL & ELECTRICAL CO LTD
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Patent Information

Application Number
CN202420093374.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-15
Publication Date
2024-12-31
Estimated Expiration
2034-01-15

AI Technical Summary

Technical Problem

The existing hardware stainless steel stamping dies face inefficiencies in template replacement due to repetitive and labor-intensive screw-based installation processes, which affect processing and production efficiency.

Method used

The hardware stainless steel stamping die incorporates an adjustment structure with bevel gears, movable plates, and limiting rods to facilitate easy template replacement, and an auxiliary structure with adjustable support rods and anti-skid features to prevent warping, enhancing template installation efficiency and product quality.

Benefits of technology

The solution allows for quick and stable template replacement, improving processing efficiency and reducing product defects by enabling smooth template installation and preventing steel plate warping during the stamping process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of stamping dies, in particular to a hardware stainless steel stamping die. Comprising an upper die base, an upper die plate, a lower die base and a lower die plate, a steel plate abuts against the upper surface of the lower die plate, adjusting structures are arranged on the sides, close to each other, of the upper die base and the lower die base, each adjusting structure comprises a mounting box, the mounting boxes are fixedly connected with the upper die base or the lower die base, two mounting grooves are formed in the two sides of the upper die plate, and the mounting grooves are fixedly connected with the upper die base or the lower die base. And two supporting plates are slidably connected to the inner walls of the two mounting grooves, and adjusting rods are rotatably connected to the two sides of the mounting box correspondingly. The hardware stainless steel stamping die has the advantages that when stainless steel products of different styles need to be machined and produced, the die plate on the die base can be conveniently and rapidly mounted and dismounted by operating the adjusting rod and the supporting plate, the efficiency of replacing the corresponding die plate is improved, and then the working efficiency of machining and production operation is improved.
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Description

Technical Field

[0001] The utility model relates to the field of stamping dies, in particular to a hardware stainless steel stamping die. Background Art

[0002] Stamping dies are tools used in cold stamping operations. Hardware stainless steel stamping dies are a type of stamping dies, which consist of an upper die base, an upper template, a lower die base and a lower template.

[0003] Prior art, such as the utility model with announcement number CN218611392U, discloses a stamping die, which includes a bottom shell, the four corners of the top of the bottom shell are fixedly connected with support columns, and the tops of the four support columns are fixedly connected through a top plate; a stamping mechanism installed on the top plate, the stamping mechanism includes a hydraulic cylinder fixedly connected to the top of the top plate, the output end of the hydraulic cylinder is fixedly connected with an upper die seat, and the bottom of the upper die seat is fixedly connected with a die head; a forming mechanism installed on the bottom shell, the forming mechanism includes a lower die seat fixedly connected to the top of the bottom shell and a forward and reverse motor fixedly connected to the bottom of the inner wall of the bottom shell, the output shaft of the forward and reverse motor is fixedly connected with a threaded shaft, the threaded shaft is threadedly connected with a threaded sleeve, and both sides of the threaded sleeve are fixedly connected with connecting rods. It is convenient to eject the workpiece from the die seat after the stamping is completed, thereby effectively avoiding the difficulty of removing the workpiece caused by being stuck in the inner cavity of the die seat, which is convenient for the operation of the staff and improves the stamping efficiency.

[0004] The inventor discovered the following problems in the use of this stamping die in his daily work: when different styles of stainless steel products need to be processed and produced, the upper template and the lower template need to be replaced. The staff uses multiple screws to limit and fix the upper template and the lower template. This installation operation process is highly repetitive and time-consuming and labor-intensive. The template replacement efficiency is low, which affects the progress of processing and production operations. Utility Model Content

[0005] The utility model aims to solve the shortcoming of low efficiency in the replacement operation of the upper template and the lower template in the prior art.

[0006] In order to solve the above technical problems, the utility model provides a hardware stainless steel stamping die, comprising: an upper die base, an upper die plate, a lower die base and a lower die plate, the upper surface of the lower die plate abuts against a steel plate, and an adjustment structure is provided on the side where the upper die base and the lower die base are close to each other, and the adjustment structure comprises a mounting box, and the mounting box is fixedly connected to the upper die base or the lower die base, and two mounting grooves are provided on both sides of the upper die plate, and two support plates are slidably connected to the inner walls of the two mounting grooves, and both sides of the mounting box are rotatably connected with adjusting rods, and one end of the adjusting rod close to the mounting box is fixedly connected with a first bevel gear, and the tooth surface of the first bevel gear is meshed with a second bevel gear, and the inner wall of the second bevel gear is fixedly connected with a round rod, and the round rod is rotatably connected to the mounting box, and the arc surface of the round rod is threadedly connected with a movable plate, and the movable plate is slidably connected to the support plate.

[0007] The effect achieved by the above components is: when it is necessary to process and produce stainless steel products of different styles, the template on the mold base can be conveniently installed and disassembled by operating the adjusting rod and the support plate, thereby improving the efficiency of replacing the corresponding template and thus improving the work efficiency of the processing and production operations.

[0008] Preferably, a plurality of limiting rods are fixedly connected inside the installation box, and the limiting rods form a group of two each, and the arc surfaces of the limiting rods in the same group are slidably connected to the movable plate.

[0009] The effect achieved by the above components is: the movable plate is further limited by the limiting rod, so that the movable plate is more stable during the movement.

[0010] Preferably, a positioning rod is fixedly connected to the inner wall of the installation box, and the arc surface of the positioning rod is slidably connected to the upper template.

[0011] The effect achieved by the above components is: the upper template is further limited by the positioning rod, so that the upper template and the installation box are more stably connected.

[0012] Preferably, the support plate is a hard alloy plate, and a side of the support plate close to the mounting groove is in an arc shape.

[0013] The effects achieved by the above components are: the support plate made of cemented carbide has high hardness, high strength, and long service life, and the side close to the installation groove is designed in an arc shape, which can make the support plate slide into the installation groove more smoothly.

[0014] Preferably, an auxiliary structure is provided on one side of the lower die base, and the auxiliary structure includes two fixed plates, the two fixed plates are fixedly connected to the lower die base, and the two fixed plates are fixedly connected with a fixed tube on one side close to each other, and the inner wall of the fixed tube is slidably connected with two sliders, and the upper surfaces of the two sliders are fixedly connected with a support rod, the arc surface of the support rod is threadedly connected with a limiting ring, the arc surface of the support rod is rotatably connected with a support ring, and the arc surface of the support rod is threadedly connected with a pressure ring.

[0015] The effect achieved by the above components is: by operating the limit ring, the position of the support rod can be adjusted, and the support ring and pressure ring on the support rod can be used to support and limit the processed part of the steel plate to prevent the remaining unprocessed part of the steel plate from warping upward, causing errors and thus reducing product quality.

[0016] Preferably, an anti-skid pad is fixedly connected to the lower surface of the limiting ring, and a side of the anti-skid pad close to the fixed tube is provided with a plurality of anti-skid grooves.

[0017] The effect achieved by the above components is: the friction of the lower surface of the limiting ring is increased by the anti-slip pad, so that the limiting effect of the limiting ring is better.

[0018] Preferably, a plurality of anti-slip protrusions are fixedly connected to the arc surface of the limiting ring, and the plurality of anti-slip protrusions are evenly distributed on the arc surface of the limiting ring.

[0019] The effect achieved by the above components is: the friction of the arc surface of the limit ring is increased by the anti-slip protrusion, making it easier for the user to rotate the limit ring.

[0020] Compared with the related art, the hardware stainless steel stamping die provided by the utility model has the following advantages:

[0021] Beneficial effects:

[0022] The utility model provides a hardware stainless steel stamping die. When it is necessary to process and produce stainless steel products of different styles, the upper template and the lower template need to be replaced. The staff uses a plurality of screws to limit and fix the upper template and the lower template. This installation operation process has high repetition and is time-consuming and labor-intensive. The template replacement efficiency is low, which affects the progress of the processing and production operations. At this time, the upper template is first disassembled, and the adjusting rods on both sides of the installation box are rotated at the same time. During this process, the rotation directions of the two adjusting rods are opposite. The adjusting rod drives the first bevel gear to rotate, the first bevel gear drives the second bevel gear to rotate, and the second bevel gear drives the round rod to rotate. The movable plate moves downward along the installation box with the help of the thread, and the movable plate drives the upper template to move downward out of the installation box through the support plate until the support plate moves out of the range of the installation box, and the support plates on the two movable plates are pulled out of the installation box. Slot, at this time, move out the upper template, and then slide the designated upper template into the installation box to a certain depth, until the installation slots on both sides of the upper template are aligned with the supporting plate, slide the supporting plate fully into the installation slot, rotate the adjusting rods on both sides in the opposite direction, and the movable plate moves upward with the help of the thread, and the movable plate drives the upper template to fully move into the installation box through the supporting plate. Similarly, the lower template can be replaced, wherein the movable plate is further limited by the limiting rod to make the movable plate more stable during the movement, and the upper template is further limited by the positioning rod to make the upper template and the installation box more stably docked, and the adjustment is completed. When it is necessary to process and produce stainless steel products of different styles, the template on the mold base can be conveniently installed and disassembled by operating the adjusting rod and the supporting plate, which improves the efficiency of replacing the corresponding template, thereby improving the work efficiency of processing and production operations.

[0023] When processing the steel plate, the processed part of the steel plate is pushed away from the working area of ​​the mold. This part of the steel plate is pressed down due to gravity, which will cause the unprocessed part of the steel plate to warp upward and not fit tightly with the lower template, affecting the processing quality. At this time, first grab the limit ring, and the limit ring moves in the direction away from the fixed tube with the help of the thread. At this time, the support rod can be moved, and the two support rods are moved to the appropriate positions on both sides of the steel plate. The limit ring is rotated in the opposite direction, and the limit ring is moved in the direction close to the fixed tube with the help of the thread until the limit ring squeezes the fixed tube to fix the position of the support rod, and the steel plate is moved between the support ring and the pressure ring. The pressure ring is rotated, and the pressure ring moves with the help of the thread to adjust the distance between the pressure ring and the support ring. The friction on the lower surface of the limit ring is increased by the anti-slip pad, so that the limiting effect of the limit ring is better. The adjustment is completed. By operating the limit ring, the position of the support rod can be adjusted, and the support ring and the pressure ring on the support rod are used to support and limit the part of the steel plate after processing, so as to prevent the remaining unprocessed part of the steel plate from warping upward, causing errors, and thus reducing product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A structural schematic diagram of a hardware stainless steel stamping die provided by the utility model;

[0025] Figure 2 for Figure 1 A schematic diagram of the disassembled structure of the regulating structure shown;

[0026] Figure 3 for Figure 2 A schematic diagram of the local structure of the regulating structure shown;

[0027] Figure 4 for Figure 3 A magnified image of point A;

[0028] Figure 5 for Figure 3 A partial structural schematic diagram of the regulating structure shown;

[0029] Figure 6 for Figure 1 A schematic diagram of the auxiliary structure shown.

[0030] Numbers in the figure: 1. upper die base; 2. upper template; 3. lower die base; 4. lower template; 5. steel plate; 6. adjustment structure; 601. installation box; 602. installation groove; 603. support plate; 604. adjustment rod; 605. first bevel gear; 606. second bevel gear; 607. round rod; 608. movable plate; 609. limiting rod; 610. positioning rod; 7. auxiliary structure; 71. fixed plate; 72. fixed tube; 73. slider; 74. support rod; 75. limiting ring; 76. support ring; 77. pressure ring; 78. anti-slip pad; 79. anti-slip protrusion. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0032] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.

[0033] See also Figures 1 to 6 The utility model provides a hardware stainless steel stamping die, comprising: an upper die base 1, an upper die plate 2, a lower die base 3 and a lower die plate 4, the upper surface of the lower die plate 4 is in contact with a steel plate 5, an adjustment structure 6 is provided on the side where the upper die base 1 and the lower die base 3 are close to each other, and an auxiliary structure 7 is provided on one side of the lower die base 3.

[0034] In the embodiments of the present invention, please refer to Figures 1 to 5The adjusting structure 6 includes an installation box 601, which is fixedly connected to the upper die base 1 or the lower die base 3. Two installation grooves 602 are provided on both sides of the upper die plate 2. The inner walls of the two installation grooves 602 are slidably connected with two support plates 603. Both sides of the installation box 601 are rotatably connected with adjusting rods 604. The end of the adjusting rod 604 close to the installation box 601 is fixedly connected with a first bevel gear 605. The tooth surface of the first bevel gear 605 is meshed with a second bevel gear 606. The inner wall of the second bevel gear 606 is fixedly connected with a round rod 607. The round rod 607 is rotatably connected to the installation box 601. The arc surface of the round rod 607 is threadedly connected with a movable plate 608. The movable plate 608 is slidably connected with the support plate 603. When it is necessary to process and produce stainless steel products of different styles, the template on the die base can be conveniently installed and disassembled by operating the adjusting rod 604 and the support plate 603, thereby improving the efficiency of replacing the corresponding template. In order to improve the working efficiency of the processing and production operation, a plurality of limiting rods 609 are fixedly connected inside the installation box 601, and the plurality of limiting rods 609 form a group of two each. The arc surface of the limiting rods 609 in the same group is slidably connected to the movable plate 608, and the movable plate 608 is further limited by the limiting rods 609, so that the movable plate 608 is more stable during the movement. A positioning rod 610 is fixedly connected to the inner wall of the installation box 601, and the arc surface of the positioning rod 610 is slidably connected to the upper template 2, and the upper template 2 is further limited by the positioning rod 610, so that the upper template 2 and the installation box 601 are more stably connected. The support plate 603 is a carbide plate, and the side of the support plate 603 close to the installation groove 602 is in an arc shape. The support plate 603 made of carbide has high hardness, high strength, and long service life. The side close to the installation groove 602 is in an arc shape, which can make the support plate 603 slide into the installation groove 602 more smoothly.

[0035] In the embodiments of the present invention, please refer to Figure 6The auxiliary structure 7 includes two fixing plates 71, which are fixedly connected to the lower die seat 3. A fixing tube 72 is fixedly connected to the side of the two fixing plates 71 close to each other. Two sliders 73 are slidably connected to the inner wall of the fixing tube 72. The upper surfaces of the two sliders 73 are fixedly connected to support rods 74. The arc surface of the support rod 74 is threadedly connected to a limiting ring 75. The arc surface of the support rod 74 is rotatably connected to a support ring 76. The arc surface of the support rod 74 is threadedly connected to a pressing ring 77. The position of the support rod 74 can be adjusted by operating the limiting ring 75, and the support ring 76 and the pressing ring 77 on the support rod 74 can be used to press the steel plate 5. The finished part is supported and limited to prevent the remaining unprocessed part of the steel plate 5 from warping upward, causing errors and thus reducing product quality. The lower surface of the limiting ring 75 is fixedly connected with an anti-skid pad 78. The anti-skid pad 78 is provided with a plurality of anti-skid grooves on the side close to the fixed tube 72. The friction of the lower surface of the limiting ring 75 is increased by the anti-skid pad 78, so that the limiting effect of the limiting ring 75 is better. The arc surface of the limiting ring 75 is fixedly connected with a plurality of anti-skid protrusions 79. The plurality of anti-skid protrusions 79 are evenly distributed on the arc surface of the limiting ring 75. The friction of the arc surface of the limiting ring 75 is increased by the anti-skid protrusions 79, so that the user can rotate the limiting ring 75 conveniently.

[0036] The working principle of a hardware stainless steel stamping die provided by the utility model is as follows: when it is necessary to process and produce stainless steel products of different styles, the upper template 2 and the lower template 4 need to be replaced, and the staff uses a plurality of screws to limit and fix the upper template 2 and the lower template 4. This installation operation process has high repetition and is time-consuming and labor-intensive. The template replacement efficiency is low, which affects the progress of the processing and production operation. At this time, the upper template 2 is first disassembled, and the adjusting rods 604 on both sides of the installation box 601 are rotated at the same time. During this process, the rotation directions of the two adjusting rods 604 are opposite. The adjusting rod 604 drives the first bevel gear 605 to rotate, and the first bevel gear 605 drives the second bevel gear 606 to rotate, and the second bevel gear 606 drives the round rod 607 to rotate. The movable plate 608 moves downward along the installation box 601 with the help of a thread, and the movable plate 608 drives the upper template 2 to move downward out of the installation box 601 through the support plate 603 until the support plate 603 moves out of the range of the installation box 601, and the support plates 603 on the two movable plates 608 are moved. Pull out the installation groove 602, and then move out the upper template 2, and then slide the designated upper template 2 into the installation box 601 to a certain depth until the installation grooves 602 on both sides of the upper template 2 are aligned with the support plate 603, and the support plate 603 is fully slid into the installation groove 602, and the adjusting rods 604 on both sides are rotated in the opposite direction. The movable plate 608 moves upward with the help of the thread, and the movable plate 608 drives the upper template 2 to fully move into the installation box 601 through the support plate 603. Similarly, the lower template 4 can be replaced, wherein the movable plate 608 is further limited by the limiting rod 609, so that the movable plate 608 is more stable during the movement process, and the upper template 2 is further limited by the positioning rod 610, so that the upper template 2 and the installation box 601 are more stably docked, and the adjustment is completed. When it is necessary to process and produce stainless steel products of different styles, the template on the mold base can be conveniently installed and disassembled by operating the adjusting rod 604 and the support plate 603, which improves the efficiency of replacing the corresponding template, thereby improving the work efficiency of the processing and production operation.

[0037] When processing the steel plate 5, the processed part of the steel plate 5 is pushed away from the working area of ​​the mold. This part of the steel plate 5 is pressed downward due to gravity, which will cause the unprocessed part of the steel plate 5 to tilt upward, and the fit with the lower template 4 is not tight, affecting the processing quality. At this time, first grab the limit ring 75, and the limit ring 75 moves in the direction away from the fixed tube 72 with the help of the thread. At this time, the support rod 74 can be moved, and the two support rods 74 can be moved to the appropriate positions on both sides of the steel plate 5. The limit ring 75 is rotated in the opposite direction, and the limit ring 75 moves in the direction close to the fixed tube 72 with the help of the thread until the limit ring 75 squeezes the fixed tube 72 to make the support rod 7 4 is fixed in position, the steel plate 5 is moved between the support ring 76 and the pressure ring 77, the pressure ring 77 is rotated, and the pressure ring 77 is moved by means of the thread to adjust the distance between the pressure ring 77 and the support ring 76, wherein the friction of the lower surface of the limit ring 75 is increased by the anti-slip pad 78, so that the limiting effect of the limit ring 75 is better, and the adjustment is completed. By operating the limit ring 75, the position of the support rod 74 can be adjusted, and the support ring 76 and the pressure ring 77 on the support rod 74 are used to support and limit the processed part of the steel plate 5, so as to prevent the remaining unprocessed part of the steel plate 5 from tilting upward, causing errors, and thus reducing product quality.

[0038] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.

[0039] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A hardware stainless steel stamping die, characterized in that: include: An upper die base (1), an upper die plate (2), a lower die base (3) and a lower die plate (4), wherein the upper surface of the lower die plate (4) is in contact with a steel plate (5), and an adjustment structure (6) is provided on the side where the upper die base (1) and the lower die base (3) are close to each other. The adjustment structure (6) comprises a mounting box (601), and the mounting box (601) is fixedly connected to the upper die base (1) or the lower die base (3). Two mounting grooves (602) are provided on both sides of the upper die plate (2), and the inner walls of the two mounting grooves (602) are slidably connected to two support plates (603). Both sides of the box (601) are rotatably connected with adjustment rods (604); one end of the adjustment rod (604) close to the installation box (601) is fixedly connected with a first bevel gear (605); the tooth surface of the first bevel gear (605) is meshed with a second bevel gear (606); the inner wall of the second bevel gear (606) is fixedly connected with a round rod (607); the round rod (607) is rotatably connected to the installation box (601); the arc surface of the round rod (607) is threadedly connected with a movable plate (608); and the movable plate (608) is slidably connected to the support plate (603).

2. A hardware stainless steel stamping die according to claim 1, characterized in that: A plurality of limiting rods (609) are fixedly connected inside the installation box (601), and each two of the limiting rods (609) form a group, and the arc surfaces of the limiting rods (609) in the same group are slidably connected to the movable plate (608).

3. A hardware stainless steel stamping die according to claim 1, characterized in that: A positioning rod (610) is fixedly connected to the inner wall of the installation box (601), and the arc surface of the positioning rod (610) is slidably connected to the upper template (2).

4. A hardware stainless steel stamping die according to claim 1, characterized in that: The support plate (603) is a hard alloy plate, and a side of the support plate (603) close to the mounting groove (602) is in an arc shape.

5. A hardware stainless steel stamping die according to claim 1, characterized in that: An auxiliary structure (7) is provided on one side of the lower die base (3), and the auxiliary structure (7) comprises two fixed plates (71), the two fixed plates (71) are fixedly connected to the lower die base (3), and the two fixed plates (71) are fixedly connected to a fixed tube (72) on one side close to each other, and the inner wall of the fixed tube (72) is slidably connected to two sliders (73), and the upper surfaces of the two sliders (73) are fixedly connected to a support rod (74), the arc surface of the support rod (74) is threadedly connected to a limiting ring (75), the arc surface of the support rod (74) is rotatably connected to a support ring (76), and the arc surface of the support rod (74) is threadedly connected to a pressure ring (77).

6. A hardware stainless steel stamping die according to claim 5, characterized in that: The lower surface of the limiting ring (75) is fixedly connected with an anti-skid pad (78), and a side of the anti-skid pad (78) close to the fixed tube (72) is provided with a plurality of anti-skid grooves.

7. A hardware stainless steel stamping die according to claim 5, characterized in that: The arc surface of the limiting ring (75) is fixedly connected with a plurality of anti-slip protrusions (79), and the plurality of anti-slip protrusions (79) are evenly distributed on the arc surface of the limiting ring (75).