Forging die with replaceable die core
The forging die with a replaceable die core and locking mechanism addresses the inefficiencies of traditional dies by enabling easy replacement and maintenance, enhancing operational efficiency and reducing costs.
Patent Information
- Application Number
- CN202421003670.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-09
AI Technical Summary
Existing forging dies require frequent replacement, which is cumbersome and inefficient, and their internal components are difficult to maintain and disassemble.
A forging die with a replaceable die core featuring a locking mechanism that allows easy attachment and detachment of the die core, facilitated by a guide structure and threaded rod system, along with a quick demoulding mechanism for efficient die core replacement and maintenance.
Enables convenient and efficient replacement of die cores with high positional accuracy and stability, reducing production costs and simplifying maintenance.
Smart Images

Figure CN222268562U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, in particular to a forging mold with a replaceable mold core. Background Art
[0002] Forging die refers to a tool that can shape the blank into a die forging. Forging die is a key tool necessary for die forging production and plays a vital role in die forging production. Forging die is a die used in the forging process. The blank undergoes plastic deformation in the forging die under the action of external force, thereby obtaining parts of the required shape and size. Forging die can be divided into hot forging die, warm forging die and cold forging die according to the different forging temperatures. Hot forging die can also be divided into hammer forging die, screw press forging die, mechanical press forging die, flat forging die and hydraulic press forging die due to different equipment. In daily work, it is found that in the production process, the die model is single, and when different die forgings need to be forged, different forging dies need to be frequently replaced. The replacement of forging die is troublesome, the operation is cumbersome, and the production efficiency is low.
[0003] In order to solve the above problems, among the existing patents, the Chinese patent document with application number 202123025279.3 discloses a forging die for metal product processing, including a base and a top plate, the top plate is arranged directly above the base, a groove is provided at the bottom of the base, a double-thread screw is rotatably connected in the groove, both ends of the double-thread screw are threadedly sleeved with movable rods, and the two movable rods are fixedly installed with clamping rods on the opposite sides, a forging mechanism is arranged on the top plate, a mounting plate is arranged below the top plate, and fixed blocks are fixedly installed at both ends of the top of the mounting plate, and both ends of the mounting plate slide through the limit rods. The patent document is provided with a turntable, a double-thread screw, a movable rod, a clamping rod and a clamping groove, so that the forging die can replace the lower die of different sizes, so that it can forge different types of metal products, improve the practicality of the device, and greatly meet people's use needs, but the double-thread screw, movable rod and clamping rod and other structures are inside the base, which are inconvenient to maintain and disassemble.
[0004] Therefore, the defects are very obvious and a solution is urgently needed. Utility Model Content
[0005] In order to solve the above technical problems, the purpose of the utility model is to provide a forging die with a replaceable die core.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A forging die with a replaceable die core, comprising a base, a lower die base arranged on the top surface of the base, a replaceable die core detachably arranged on the top surface of the lower die base, a locking mechanism arranged on the top surface of the lower die base and used to lock the replaceable die core on the lower die base, and an upper die punch assembly lifted and arranged above the replaceable die core, the upper die punch assembly is lifted and slidably connected to the lower die base via a guide rod, the locking mechanism comprises a guide block mounted on the top surface of the lower die base, a baffle plate arranged at one end of the guide block, an insert rod arranged on the baffle plate, a vertically rotatable rod connected to the lower die base and located at one end of the guide block away from the baffle plate The threaded rod at the outside of the end and the locking block with a threaded sleeve outside the threaded rod, the insertion rod and the guide block are located on the same side of the baffle, the end face of the guide block away from the baffle and the end face of the locking block away from the threaded rod are slidably connected via a guide structure, the bottom surface of the replaceable mold core is concavely provided with a guide groove that slidably cooperates with the guide block, and the side surface of the replaceable mold core is concavely provided with a socket that is convexly adapted to the insertion rod; the baffle and the locking block are used to respectively contact the two end surfaces of the replaceable mold core; when the top surface of the locking block is higher than the top surface of the guide block, the locking block locks the replaceable mold core; when the top surface of the locking block is lower than the top surface of the guide block, the locking block unlocks the replaceable mold core.
[0008] Furthermore, a limit plate is provided at the top end of the threaded rod, and the limit plate is used to abut against the locking block.
[0009] Furthermore, the threaded rod is provided with a knob, and the knob is rotatably arranged on the top surface of the lower die seat.
[0010] Furthermore, the guide structure includes a guide rail and a guide groove slidably matched with the guide rail; the guide rail is arranged on the end face of the guide block and / or the end face of the locking block, and correspondingly, the guide groove is arranged on the end face of the locking block and / or the end face of the guide block.
[0011] Furthermore, the cross-sectional shape of the guide block is a rectangle, and the guide groove is a rectangular groove.
[0012] Furthermore, a forming cavity is recessed in the middle of the replaceable die core, and the punch of the upper die punch assembly is used to cooperate with the forming cavity.
[0013] Furthermore, the replaceable mold core is provided with a quick demoulding mechanism, and the quick demoulding mechanism is located at one side of the molding cavity.
[0014] Furthermore, the quick demoulding mechanism includes a slide groove connected to one side of the molding cavity, a shovel block slidably arranged in the slide groove, and a screw rod threadedly connected to the replaceable mold core and extending into the slide groove and rotatably connected to the shovel block, and the shovel block can extend into the molding cavity.
[0015] Furthermore, a handle is provided at one end of the screw rod away from the shovel block.
[0016] Furthermore, the base is provided with a clamping groove.
[0017] The beneficial effects of the utility model are as follows: in practical applications, the locking mechanism locks the required replaceable die core on the lower die seat, the die forging is placed on the replaceable die core, and the upper die punch assembly moves downward to cooperate with the replaceable die core to forge the die forging. When the replaceable die core needs to be replaced, the threaded rod is rotated forward so that the locking block moves downward along the threaded rod under the action of the guide structure until the top surface of the locking block is lower than the top surface of the guide block, and the locking block unlocks the replaceable die core. At this time, a horizontal force is first applied to the replaceable die core so that the plug hole of the replaceable die core is pulled away from the plug rod, and then an upward force is applied to the replaceable die core so that the guide groove of the replaceable die core is separated from the guide block, and the replaceable die core can be disassembled. When the replaceable mold core needs to be installed, firstly match the guide groove of the replaceable mold core with the guide block, and then drive the replaceable mold core to move along the direction of the guide block close to the baffle until one end face of the replaceable mold core contacts the baffle, insert the plug rod into the plug hole of the replaceable mold core, and then rotate the threaded rod in the opposite direction, so that the locking block moves up along the threaded rod under the action of the guide structure, until the top surface of the locking block is higher than the top surface of the guide block, the locking block contacts the other end face of the replaceable mold core, and the locking block locks the replaceable mold core. The utility model can realize the replacement of the replaceable mold core, reduce the production cost, and the operation of replacing the replaceable mold core is convenient. The position accuracy of the assembled replaceable mold core is high and the stability is good. The locking mechanism is located on the top surface of the lower mold base, and the disassembly and maintenance of the locking mechanism are convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0019] Figure 2 It is a cross-sectional view of the base, lower mold base, locking mechanism and replaceable mold core of the utility model.
[0020] Figure 3 It is a schematic diagram of the exploded structure of the locking mechanism, the quick demoulding mechanism and the replaceable mold core of the utility model.
[0021] Description of reference numerals:
[0022] 1. Base; 2. Lower die base; 3. Interchangeable die core; 4. Locking mechanism; 5. Upper die punch assembly; 6. Guide rod; 7. Guide block; 8. Baffle; 9. Insert rod; 10. Threaded rod; 11. Locking block; 12. Guide structure; 13. Guide groove; 14. Socket; 15. Limit plate; 16. Knob; 17. Guide rail; 18. Guide groove; 19. Molding cavity; 20. Quick demoulding mechanism; 21. Slide groove; 22. Shovel block; 23. Screw rod; 24. Handle; 25. Clamping groove. DETAILED DESCRIPTION
[0023] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.
[0024] like Figures 1 to 3 As shown, the utility model provides a forging die with a replaceable die core, which includes a base 1, a lower die base 2 arranged on the top surface of the base 1, a replaceable die core 3 detachably arranged on the top surface of the lower die base 2, a locking mechanism 4 arranged on the top surface of the lower die base 2 and used to lock the replaceable die core 3 on the lower die base 2, and an upper die punch assembly 5 (forging mechanism) which is lifted and lowered and arranged above the replaceable die core 3. The upper die punch assembly 5 is connected to the lower die base 2 by lifting and sliding via a guide rod 6. The locking mechanism 4 includes a guide block 7 installed on the top surface of the lower die base 2, a baffle 8 arranged at one end of the guide block 7, an insert rod 9 arranged on the baffle 8, and a vertically rotatable rod connected to the lower die base 2 and located at a position of the guide block 7 away from the baffle 8. The threaded rod 10 at the outside of the end and the locking block 11 threadedly sleeved on the outside of the threaded rod 10, the insertion rod 9 and the guide block 7 are located on the same side of the baffle 8, and the end surface of the guide block 7 away from the baffle 8 is slidably connected with the end surface of the locking block 11 away from the threaded rod 10 via a guide structure 12. The bottom surface of the replaceable mold core 3 is concavely provided with a guide groove 13 that slidably cooperates with the guide block 7, and the side surface of the replaceable mold core 3 is concavely provided with a socket 14 that is concave and convexly matched with the insertion rod 9; the baffle 8 and the locking block 11 are used to respectively contact the two end surfaces of the replaceable mold core 3; when the top surface of the locking block 11 is higher than the top surface of the guide block 7, the locking block 11 locks the replaceable mold core 3; when the top surface of the locking block 11 is lower than the top surface of the guide block 7, the locking block 11 unlocks the replaceable mold core 3.
[0025] In actual application, the locking mechanism 4 locks the required replaceable die core 3 on the lower die base 2, places the workpiece (such as blank, etc.) on the replaceable die core 3, and the upper die punch assembly 5 moves down to cooperate with the replaceable die core 3 to forge the workpiece to form a die forging. When the replaceable die core 3 needs to be replaced, the threaded rod 10 is rotated forward so that the locking block 11 moves down along the threaded rod 10 under the action of the guide structure 12 until the top surface of the locking block 11 is lower than the top surface of the guide block 7, and the locking block 11 unlocks the replaceable die core 3. At this time, a horizontal force is first applied to the replaceable die core 3 so that the plug hole 14 of the replaceable die core 3 is pulled away from the plug rod 9, and then an upward force is applied to the replaceable die core 3 so that the guide groove 13 of the replaceable die core 3 is separated from the guide block 7, and the replaceable die core 3 can be disassembled. When the replaceable mold core 3 needs to be installed, the guide groove 13 of the replaceable mold core 3 is first matched with the guide block 7, and then the replaceable mold core 3 is driven to move along the guide block 7 in the direction close to the baffle 8 until one end face of the replaceable mold core 3 contacts the baffle 8, and the insertion rod 9 is inserted into the insertion hole 14 of the replaceable mold core 3, and then the threaded rod 10 is rotated in the opposite direction, so that the locking block 11 moves up along the threaded rod 10 under the action of the guide structure 12, until the top surface of the locking block 11 is higher than the top surface of the guide block 7, the locking block 11 contacts the other end surface of the replaceable mold core 3, and the locking block 11 locks the replaceable mold core 3. The utility model can realize the rapid replacement of the replaceable mold core 3, reduce the production cost, and the operation of replacing the replaceable mold core 3 is convenient. The position accuracy and stability of the assembled replaceable mold core 3 are high, and the locking mechanism 4 is located on the top surface of the lower mold base 2, which is convenient for disassembly and maintenance of the locking mechanism 4.
[0026] In this embodiment, a limit plate 15 is provided at the top of the threaded rod 10, and the limit plate 15 is used to resist the locking block 11. The limit plate 15 limits the locking block 11 to prevent the locking block 11 from excessively moving upward and disengaging from the threaded rod 10.
[0027] In this embodiment, the threaded rod 10 is provided with a knob 16, and the knob 16 is rotatably arranged on the top surface of the lower die base 2. The arrangement of the knob 16 facilitates the operator to rotate the threaded rod 10.
[0028] In this embodiment, the guide structure 12 includes a guide rail 17 and a guide groove 18 slidably matched with the guide rail 17; the guide rail 17 is arranged on the end surface of the guide block 7 or / and the end surface of the locking block 11, and correspondingly, the guide groove 18 is arranged on the end surface of the locking block 11 or / and the end surface of the guide block 7. The guide rail 17 and the guide groove 18 are slidably matched, so that the stability of the locking block 11 moving up and down is improved.
[0029] In this embodiment, the cross-sectional shape of the guide block 7 is a rectangle, and the guide groove 13 is a rectangular groove.
[0030] In this embodiment, a forming cavity 19 is recessed in the middle of the replaceable die core 3, and the punch of the upper die punch assembly 5 is used to cooperate with the forming cavity 19. In practical applications, the punch of the upper die punch assembly 5 cooperates with the forming cavity 19 to forge the workpiece.
[0031] In this embodiment, the replaceable die core 3 is provided with a quick demoulding mechanism 20, and the quick demoulding mechanism 20 is located on one side of the forming cavity 19. The quick demoulding mechanism 20 can quickly demould the die forging in the forming cavity 19, so as to facilitate the removal of the formed die forging.
[0032] In this embodiment, the quick demoulding mechanism 20 includes a slide groove 21 connected to one side of the forming cavity 19, a shovel block 22 slidably arranged in the slide groove 21, and a screw rod 23 threadedly connected to the replaceable mold core 3 and extending into the slide groove 21 and then rotatably connected to the shovel block 22, and the shovel block 22 can extend into the forming cavity 19. In actual application, the screw rod 23 is rotated forward so that the screw rod 23 can move toward the forming cavity 19 relative to the replaceable mold core 3 (move inward), and the inwardly moving screw rod 23 drives the shovel block 22 to move into the forming cavity 19 until the shovel block 22 scoops up the die forging in the forming cavity 19, so as to facilitate the demoulding of the die forging after forming. After removing the die forging, the screw rod 23 is rotated in the reverse direction so that the screw rod 23 drives the shovel block 22 to move outward, so that the shovel block 22 moves into the slide groove 21, so as to facilitate the forging of the next workpiece.
[0033] In this embodiment, a handle 24 is provided at one end of the screw rod 23 away from the shovel block 22. The arrangement of the handle 24 facilitates driving the screw rod 23 to rotate.
[0034] In this embodiment, the base 1 is provided with a clamping groove 25; the provision of the clamping groove 25 facilitates locking the base 1 on an external structure (such as a supporting platform, etc.).
[0035] All technical features in this embodiment can be freely combined according to actual needs.
[0036] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.
Claims
1. A forging die with a replaceable die core, characterized in that: The invention comprises a base (1), a lower die base (2) arranged on the top surface of the base (1), a replaceable die core (3) detachably arranged on the top surface of the lower die base (2), a locking mechanism (4) arranged on the top surface of the lower die base (2) and used for locking the replaceable die core (3) on the lower die base (2), and an upper die punch assembly (5) arranged above the replaceable die core (3) in a lifting and sliding manner, wherein the upper die punch assembly (5) is connected to the lower die base (2) in a lifting and sliding manner via a guide rod (6), and the locking mechanism (4) comprises a guide block (7) installed on the top surface of the lower die base (2), a baffle (8) arranged at one end of the guide block (7), an insert rod (9) arranged on the baffle (8), a threaded rod (10) vertically rotatably connected to the lower die base (2) and located outside the end of the guide block (7) away from the baffle (8), and a threaded sleeve (11) arranged on the threaded rod (12). The locking block (11) is arranged outside the baffle (8), the insertion rod (9) and the guide block (7) are located on the same side of the baffle (8), the end surface of the guide block (7) away from the baffle (8) and the end surface of the locking block (11) away from the threaded rod (10) are slidably connected via a guide structure (12), the bottom surface of the replaceable mold core (3) is concavely provided with a guide groove (13) slidably matched with the guide block (7), and the side surface of the replaceable mold core (3) is concavely provided with a plug hole (14) concavely matched with the insertion rod (9); the baffle (8) and the locking block (11) are used to respectively contact the two end surfaces of the replaceable mold core (3); when the top surface of the locking block (11) is higher than the top surface of the guide block (7), the locking block (11) locks the replaceable mold core (3); when the top surface of the locking block (11) is lower than the top surface of the guide block (7), the locking block (11) unlocks the replaceable mold core (3).
2. A forging die with replaceable die core according to claim 1, characterized in that: A limiting plate (15) is arranged at the top end of the threaded rod (10), and the limiting plate (15) is used to abut against the locking block (11).
3. The forging die with replaceable die core according to claim 1, characterized in that: The threaded rod (10) is provided with a knob (16), and the knob (16) is rotatably arranged on the top surface of the lower die seat (2).
4. The forging die with replaceable die core according to claim 1, characterized in that: The guide structure (12) comprises a guide rail (17) and a guide groove (18) slidably matched with the guide rail (17); the guide rail (17) is arranged on the end face of the guide block (7) or / and the end face of the locking block (11); correspondingly, the guide groove (18) is arranged on the end face of the locking block (11) or / and the end face of the guide block (7).
5. The forging die with replaceable die core according to claim 1, characterized in that: The cross-sectional shape of the guide block (7) is a rectangle, and the guide groove (13) is a rectangular groove.
6. The forging die with replaceable die core according to claim 1, characterized in that: A forming cavity (19) is concavely arranged in the middle of the replaceable die core (3), and a punch of the upper die punch assembly (5) is used to cooperate with the forming cavity (19).
7. The forging die with replaceable die core according to claim 1, characterized in that: The replaceable mold core (3) is provided with a quick demoulding mechanism (20), and the quick demoulding mechanism (20) is located on one side of the molding cavity (19).
8. The forging die with replaceable die core according to claim 7, characterized in that: The quick demoulding mechanism (20) comprises a slide groove (21) connected to one side of the molding cavity (19), a shovel block (22) slidably arranged in the slide groove (21), and a screw rod (23) threadedly connected to the replaceable mold core (3) and extending into the slide groove (21) and then rotatably connected to the shovel block (22), and the shovel block (22) can extend into the molding cavity (19).
9. A forging die with replaceable die core according to claim 8, characterized in that: A handle (24) is provided at one end of the screw rod (23) away from the shovel block (22).
10. The forging die with replaceable die core according to claim 1, characterized in that: The base (1) is provided with a clamping groove (25).