Auxiliary device for box girder steel plate welding
By designing box beam steel plate welding auxiliary device, automatic alignment is achieved using motor drive gears and rack plates, and the steel plate is fixed by electric push rods, the problems of cumbersome alignment and insufficient stability in the prior art are solved, and welding efficiency is improved quality.
Patent Information
- Application Number
- CN202421022873.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-13
AI Technical Summary
In the welding process of box girder steel plates, the alignment method of steel plates in the prior art is cumbersome, time-consuming and labor-intensive, and errors are easily introduced, affecting the welding quality.
Design a box beam steel plate welding auxiliary device, including welding table, motor, rotating shaft, gear, rack plate, mounting rod and fixing plate. The gear drives the rack plate and mounting rod to move through the motor to realize automatic operation of the two steel plates Align and secure the steel plate with electric push rods and positioning plates to ensure stability.
Automatic alignment of steel plates is realized, operation is simplified, welding efficiency and quality is improved, welding defects are reduced, and the stability of steel plates during welding is ensured.
Smart Images
Figure CN222269152U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel plate welding auxiliary equipment, in particular to an auxiliary device for box beam steel plate welding. Background Art
[0002] Box girder is a common structural form, consisting of two parallel steel plates (usually rectangular or trapezoidal), connected together by longitudinal and transverse connectors. Box girders are commonly used in bridges, building structures, mechanical equipment and other fields, and are characterized by high strength and rigidity. Steel plates are one of the important components of box girders. They are usually made of high-strength steel to ensure the bearing capacity and stability of the box girder. Steel plates can be customized and processed according to specific design requirements and application scenarios, such as cutting, bending, welding, etc.
[0003] During the manufacturing process of the box girder, the steel plates need to be welded to achieve connection and fixation. When welding the box girder steel plates, the two steel plates need to be aligned for welding. The existing alignment method requires welders to manually align the two steel plates. This alignment method is too cumbersome and time-consuming. In addition, manual alignment is also prone to introduce errors, thereby affecting the welding quality. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a box girder steel plate welding auxiliary device, which aims to improve the existing technology in which welders manually align two steel plates. This alignment method is too cumbersome and time-consuming. In addition, manual alignment is also prone to introduce errors.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A box girder steel plate welding auxiliary device comprises a welding table, wherein a motor is arranged at the lower part of the welding table, a rotating shaft is fixedly connected to the output end of the motor, a gear is fixedly connected to the outside of the rotating shaft, rack plates are fixedly connected to the two sides of the outside of the gear, sliders are fixedly connected to the lower parts of the two rack plates, mounting rods are fixedly connected to the upper parts of the two rack plates, cross plates are fixedly connected to the tops of the two mounting rods, guide rings are fixedly connected to the lower parts of the two cross plates, fixed plates are fixedly connected to the two sides of the upper parts of the two cross plates, and fixing components are arranged on the outsides of the plurality of fixing plates.
[0007] Further, the fixing assembly includes an electric push rod, which is fixedly connected to the outside of the plurality of fixing plates, a moving block is fixedly connected to the output end of the electric push rod, and adjusting rods are rotatably connected to the outside of the moving block on both sides, through holes are opened on both sides of the inside of the fixing plate, fixing rods are fixedly connected to the inside of two through holes, sliding blocks are slidably connected to the outside of two fixing rods, connecting rods are fixedly connected to the outside of two sliding blocks, and positioning plates are fixedly connected to the outside of two connecting rods.
[0008] Furthermore, an L-shaped plate is fixedly connected to the lower portion of the welding table, and the motor is fixedly connected to the upper portion of the L-shaped plate.
[0009] Furthermore, slide grooves are provided on both sides of the upper portion of the welding platform, and the two sliding blocks are slidably connected inside the two slide grooves.
[0010] Furthermore, guide rods are fixedly connected to both sides of the upper portion of the welding platform, and the two guide rings are slidably connected to the outside of the two guide rods.
[0011] Furthermore, protective pads are provided inside the two positioning plates, and the material of the protective pads is rubber.
[0012] Furthermore, a controller is installed on the left side of the upper portion of the welding table, and the controller is electrically connected to the motor.
[0013] Furthermore, a storage box is fixedly connected to the lower portion of the welding table, and a partition is fixedly connected to the interior of the storage box.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, two steel plates are fixed in the middle of four positioning plates. The motor is started, and the motor drives the rotating shaft to rotate, which further drives the gear to rotate. The gear drives the meshing rack plates on both sides to move relative to each other, and then drives the two mounting rods and the cross plate to move. The cross plate drives the four fixed plates to move, and finally the two steel plates are moved relative to each other and aligned in contact, so that the steel plates to be welded can be automatically aligned without manual alignment by welders. This alignment method is simple and convenient to operate, saves time and effort, and improves the welding efficiency of steel plates.
[0016] 2. In the utility model, when fixing the steel plate, the steel plate is placed in the middle of the four positioning plates, and the electric push rod is started. By moving the moving block and the adjusting rod, the sliding block and the connecting rod are driven to move outside the fixing rod, and then the positioning plate and the protective pad are pushed to fix the steel plate. Repeat this operation for another steel plate. It is convenient to fix the steel plate to be welded. The fixed steel plate can ensure the stability of the steel plate during the welding process, reduce welding defects caused by movement or shaking, and the stable workpiece can provide better welding conditions, making the weld more uniform and firm, thereby improving the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a three-dimensional diagram of an auxiliary device for box beam steel plate welding proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the lower structure of a welding platform for a box beam steel plate welding auxiliary device proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of the upper structure of a transverse plate for a box girder steel plate welding auxiliary device proposed by the utility model;
[0020] Figure 4 for Figure 1 A magnified view of the structure at center A;
[0021] Figure 5 for Figure 3 A magnified view of the structure at B in the middle.
[0022] Legend:
[0023] 1. Welding table; 2. Storage box; 3. Partition; 4. L-shaped plate; 5. Motor; 6. Rotating shaft; 7. Gear; 8. Rack plate; 9. Slider; 10. Slide; 11. Mounting rod; 12. Cross plate; 13. Guide ring; 14. Guide rod; 15. Fixed plate; 16. Fixed assembly; 1601. Electric push rod; 1602. Moving block; 1603. Adjustment rod; 1604. Sliding block; 1605. Connecting rod; 1606. Positioning plate; 1607. Fixed rod; 1608. Through hole; 17. Protective pad; 18. Controller. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Reference Figure 1 , Figure 2 and Figure 5 , the utility model provides an embodiment: an auxiliary device for welding box girder steel plates, including a welding table 1, a motor 5 is arranged at the lower part of the welding table 1, a rotating shaft 6 is fixedly connected to the output end of the motor 5, a gear 7 is fixedly connected to the outside of the rotating shaft 6, rack plates 8 are fixedly connected to the outside of the gear 7 on both sides, the lower parts of the two rack plates 8 are fixedly connected to sliders 9, the upper parts of the two rack plates 8 are fixedly connected to mounting rods 11, the tops of the two mounting rods 11 are fixedly connected to cross plates 12, the lower parts of the two cross plates 12 are fixedly connected to guide rings 13, the upper parts of the two cross plates 12 are fixedly connected to fixed plates 15 on both sides, and the outer parts of the plurality of fixed plates 15 are provided with fixing components 16, the lower part of the welding table 1 is fixedly connected to an L-shaped plate 4, the motor 5 is fixedly connected to the upper part of the L-shaped plate 4, slide grooves 10 are opened on both sides of the upper part of the welding table 1, two slide blocks 9 are slidably connected to the inside of the two slide grooves 10, the upper parts of the welding table 1 are fixedly connected to guide rods 14, and the two guide rings 13 are slidably connected to the outside of the two guide rods 14.
[0026] When two steel plates need to be aligned, first fix the two steel plates in the middle of four positioning plates 1606. These positioning plates 1606 are made of high-strength materials to ensure the stability of the steel plates during welding. Next, start the motor 5. Its output end is fixedly connected to the rotating shaft 6. When the motor 5 is started, the rotating shaft 6 starts to rotate, driving the external fixed gear 7 to rotate. The rotation of the gear 7 realizes the transmission of power through the rack plates 8 on both sides thereof. Since the rack plate 8 is meshed and connected with the gear 7, the rotation of the gear 7 will drive the relative movement of the rack plate 8. The movement of the two rack plates 8 further drives the relative movement of the two mounting rods 11 fixedly connected at the upper part. These two mounting rods 11 are one of the key components of the entire device, and their movement trajectory determines the alignment accuracy of the steel plates. The movement of the mounting rod 11 is transmitted through the cross plate 12, and four fixed plates 15 are fixedly connected on both sides of the upper part of the cross plate 12. During the movement of these fixed plates 15, the two steel plates fixed in the middle are driven to move relative to each other, so that the two steel plates to be welded gradually contact and align, thereby realizing automatic alignment of the steel plates to be welded without the need for manual alignment by welders. This alignment method is simple and convenient to operate, saves time and effort, and improves the welding efficiency of the steel plates.
[0027] Reference Figure 3 and Figure 4The fixed component 16 includes an electric push rod 1601, which is fixedly connected to the outside of multiple fixed plates 15. A moving block 1602 is fixedly connected to the output end of the electric push rod 1601. Adjustment rods 1603 are rotatably connected to both sides of the outside of the moving block 1602. Through holes 1608 are opened on both sides of the inside of the fixed plate 15. Fixed rods 1607 are fixedly connected to the inside of the two through holes 1608. Sliding blocks 1604 are slidably connected to the outside of the two fixed rods 1607. Connecting rods 1605 are fixedly connected to the outside of the two sliding blocks 1604. Positioning plates 1606 are fixedly connected to the outside of the two connecting rods 1605. Protective pads 17 are arranged inside the two positioning plates 1606. The material of the protective pads 17 is rubber.
[0028] During the process of fixing the steel plate, first, the steel plate to be fixed is placed in the middle of the four positioning plates 1606. Next, the two electric push rods 1601 are started, and the output ends of the two electric push rods 1601 are fixedly connected to the two moving blocks 1602. When the electric push rods 1601 are started, the moving blocks 1602 will move accordingly. The outer ends of the moving blocks 1602 are connected to four adjustment rods 1603 by rotation, so when the moving blocks 1602 move, the four adjustment rods 1603 will also move accordingly. The other ends of these adjustment rods 1603 are connected to four sliding blocks 1604 by rotation, and the four sliding blocks 1604 move relatively outside the four fixed rods 1607. This design allows us to make fine adjustments according to the size and shape of the steel plate to ensure that the steel plate can be firmly fixed in place. When the two sliding blocks 1604 move relative to each other, they will drive the four connecting rods 1605 fixedly connected to the outside to move relative to each other. The other ends of the four connecting rods 1605 are fixedly connected to four positioning plates 1606, so when the connecting rods 1605 move, the positioning plates 1606 will also move accordingly. This chain reaction design allows us to accurately adjust the position of the positioning plates 1606 to adapt to steel plates of different sizes and shapes. During the relative movement of the four positioning plates 1606, they will move relative to each other with the four external protective pads 17 to fix the steel plates. The protective pads 17 are made of rubber material, which can not only protect the surface of the steel plate from damage, but also provide sufficient friction to ensure that the steel plate will not slide or shake during the fixing process. For another steel plate that needs to be fixed, repeat the above operation, so that it is easy to fix the steel plate that needs to be welded. Fixing the steel plate can ensure the stability of the steel plate during welding and reduce welding defects caused by movement or shaking. Stable workpieces can provide better welding conditions, making the weld more uniform and firm, thereby improving welding quality.
[0029] Reference Figure 1 A controller 18 is installed on the left side of the upper part of the welding table 1, and the controller 18 is electrically connected to the motor 5. A storage box 2 is fixedly connected to the lower part of the welding table 1, and a partition 3 is fixedly connected to the inside of the storage box 2.
[0030] The controller 18 is provided to facilitate the opening and closing of the motor 5, the storage box 2 is provided to facilitate the storage of tools required for welding, and the partition 3 is provided to achieve the purpose of classified placement.
[0031] Working principle: when it is necessary to align two steel plates to be welded, first fix the two steel plates in the middle of the four positioning plates 1606, and then start the motor 5, the motor 5 drives the rotating shaft 6 fixedly connected to the output end to rotate, the rotating shaft 6 drives the gear 7 fixedly connected to the outside to rotate, the gear 7 drives the rack plates 8 meshing on both sides of the outside to move relatively, the two rack plates 8 move and drive the two mounting rods 11 fixedly connected on the upper part to move relatively, the two mounting rods 11 move and drive the cross plates 12 fixedly connected on the top to move relatively, the two cross plates 12 move relatively and drive the four fixed plates 15 fixedly connected on both sides of the upper part to move relatively, the four fixed plates 15 move relatively and drive the two steel plates fixed in the middle to move relatively, so that the two steel plates to be welded are in contact and aligned, thereby realizing automatic alignment of the steel plates to be welded, without the need for manual alignment by the welder, this alignment method is simple and convenient to operate, saves time and effort, and improves the welding efficiency of the steel plates, when fixing the steel plates, by placing the steel plates in the middle of the four positioning plates 1606, and then Then start the two electric push rods 1601 to move the two moving blocks 1602 fixedly connected at the output end, the two moving blocks 1602 move with the four adjusting rods 1603 connected to the outside for rotation, the four adjusting rods 1603 move with the four sliding blocks 1604 connected to the other end for rotation to move relatively outside the four fixed rods 1607, when the two sliding blocks 1604 move relatively, the four connecting rods 1605 fixedly connected to the outside move relatively, the four connecting rods 1605 move relatively with the four positioning plates 1606 fixedly connected to the outside move relatively, when the four positioning plates 1606 move relatively, the four external protective pads 17 move relatively to fix the steel plate, the above operation can be repeated for the other steel plate, so that the steel plate to be welded can be fixed conveniently, the fixed steel plate can ensure the stability of the steel plate during welding, reduce welding defects caused by movement or shaking, and the stable workpiece can provide better welding conditions, make the weld more uniform and firm, thereby improving the welding quality.
[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An auxiliary device for welding box beam steel plates, comprising a welding table (1), characterized in that: A motor (5) is arranged at the lower part of the welding table (1); a rotating shaft (6) is fixedly connected to the output end of the motor (5); a gear (7) is fixedly connected to the outside of the rotating shaft (6); rack plates (8) are fixedly connected to both sides of the outside of the gear (7); a slider (9) is fixedly connected to the lower parts of the two rack plates (8); a mounting rod (11) is fixedly connected to the upper parts of the two rack plates (8); a cross plate (12) is fixedly connected to the tops of the two mounting rods (11); a guide ring (13) is fixedly connected to the lower parts of the two cross plates (12); fixed plates (15) are fixedly connected to both sides of the upper parts of the two cross plates (12); and a fixing assembly (16) is arranged on the outside of the plurality of fixing plates (15).
2. The auxiliary device for box beam steel plate welding according to claim 1, characterized in that: The fixing assembly (16) comprises an electric push rod (1601), wherein the electric push rod (1601) is fixedly connected to the outside of the plurality of fixing plates (15), wherein the output end of the electric push rod (1601) is fixedly connected to a moving block (1602), and both sides of the outside of the moving block (1602) are rotatably connected to adjusting rods (1603), and both sides of the inside of the fixing plate (15) are provided with through holes (1608), and both the insides of the two through holes (1608) are fixedly connected to a fixing rod (1607), and both the outsides of the two fixing rods (1607) are slidably connected to a sliding block (1604), and both the outsides of the two sliding blocks (1604) are fixedly connected to a connecting rod (1605), and both the outsides of the two connecting rods (1605) are fixedly connected to a positioning plate (1606).
3. The auxiliary device for box beam steel plate welding according to claim 1, characterized in that: The lower part of the welding platform (1) is fixedly connected to an L-shaped plate (4), and the motor (5) is fixedly connected to the upper part of the L-shaped plate (4).
4. The auxiliary device for box beam steel plate welding according to claim 1, characterized in that: Slide grooves (10) are provided on both sides of the upper part of the welding platform (1), and the two sliding blocks (9) are slidably connected inside the two slide grooves (10).
5. The auxiliary device for box beam steel plate welding according to claim 1, characterized in that: Guide rods (14) are fixedly connected to both sides of the upper part of the welding platform (1), and the two guide rings (13) are slidably connected to the outside of the two guide rods (14).
6. The auxiliary device for box beam steel plate welding according to claim 2, characterized in that: A protective pad (17) is disposed inside each of the two positioning plates (1606), and the material of the protective pad (17) is rubber.
7. The auxiliary device for box beam steel plate welding according to claim 1, characterized in that: A controller (18) is installed on the left side of the upper part of the welding table (1), and the controller (18) is electrically connected to the motor (5).
8. The auxiliary device for box beam steel plate welding according to claim 1, characterized in that: A storage box (2) is fixedly connected to the lower part of the welding platform (1), and a partition plate (3) is fixedly connected inside the storage box (2).