Automatic steel ball pressing machine capable of automatically turning over

By designing an automatic flipped steel ball press, the motor and transmission system are used to achieve automatic flip and efficient clamping of workpieces. Combined with the double-sided detection unit, the problems of slow speed and inaccurate measurement during the traditional pressing process are solved, and the problem of slow speed and inaccurate measurement is improved. Efficiency and safety.

CN222269239UInactive Publication Date: 2024-12-31XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421148285.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2024-12-31
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the process of pressing the steel balls of traditional hydraulic valves, manual flip, tool matching and steel balls are required, resulting in slow speed, low efficiency and safety hazards. The laser displacement sensor is prone to inaccurate reflection and height measurement during detection.

Method used

An automatic steel ball pressing machine that can be automatically flipped is designed, and the clamping plate is driven by the first motor to perform clamping displacement. The second motor and worm gear transmission realize automatic flip of the workpiece, and the electric push rod and electromagnetic block are used for Flip sideways, and set up detection units on both sides of the automatic pressing unit to avoid light reflection and ensure the accuracy of height measurement.

Benefits of technology

The automatic flip operation of the workpiece is realized, efficiency and safety are improved, the cumbersomeness of manual operation is avoided, and the error of height measurement is reduced through the double-sided detection unit, which improves the detection effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222269239U_ABST
    Figure CN222269239U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic steel ball press-fitting machine capable of turning over automatically, which belongs to the technical field of automatic press-fitting machines and comprises a machine table, a displacement groove is arranged on the machine table, a first threaded rod and a second threaded rod are rotatably connected in the displacement groove respectively, and close ends of the first threaded rod and the second threaded rod are fixedly connected. According to the utility model, the two detection units are arranged on the two sides of the automatic press-fitting unit, so that the detection laser can perform detection from different directions, the problem of poor data caused by measuring a plurality of press-fitting parts by a single detection unit can be avoided, and a rotating plate can be driven to rotate under the work of a fourth motor, so that certain light rays are shielded, and the detection accuracy is improved. And the vertical gravity block can be kept in a vertical state all the time through rotation, so that the detection unit cannot be influenced by rotation of too many rotating plates, a certain detection effect can be guaranteed, and the practicability is high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of automatic press-fitting machines, and in particular relates to an automatic steel ball press-fitting machine capable of automatically turning over. Background Art

[0002] During the production process of hydraulic valves, some process holes need to be processed to facilitate internal reversing. After processing, these process holes need to be sealed by steel ball press-fitting to ensure the sealing of the hydraulic valve. Since these process holes are distributed on different surfaces of the hydraulic valve, and the number and position of process holes on different press-fitting surfaces are different.

[0003] In the traditional hydraulic valve steel ball press-fitting process, a series of tedious tasks such as manual turning over, tooling matching, steel ball insertion, and press-fitting are required, which have problems such as slow speed, low efficiency, and great safety hazards. In addition, during the operation of the steel ball automatic press-fitting machine, when the laser displacement sensor detects the height of the press-fitting block, reflection will occur when the laser shines on the press-fitting hole, resulting in inaccurate height measurement; and when the laser scans from the plane to the height of the press-fitted part, the height difference data in the middle will be collected, resulting in inaccurate height measurement. Therefore, an automatic steel ball press-fitting machine that can automatically turn over is needed to solve the above problems. Utility Model Content

[0004] The utility model aims to provide an automatic steel ball pressing machine capable of automatically turning over, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic steel ball pressing machine that can automatically turn over, comprising a machine platform, a displacement groove is provided on the machine platform, a first threaded rod and a second threaded rod are rotatably connected inside the displacement groove, respectively, the proximal ends of the first threaded rod and the second threaded rod are fixedly connected, a first motor is arranged at the rotation point of one end of the first threaded rod, the exteriors of the first threaded rod and the second threaded rod are threadedly connected with displacement blocks, the exteriors of the two displacement blocks are slidably connected in the displacement groove, the upper surfaces of the two displacement blocks are fixedly connected with connecting blocks, the proximal sides of the two connecting blocks are rotatably connected with clamping plates, the rotation point of the clamping plate on one side is fixedly connected with a worm gear, one side of the connecting block on one side is fixedly connected with two connecting blocks, and the proximal sides of the two connecting blocks rotate together. A worm is connected, the worm wheel is meshed with the worm, a second motor is arranged at the rotation point of one end of the worm, a fixed block is fixedly connected to one side of the machine platform, a cylinder is fixedly connected to the upper surface of the fixed block, a moving block is fixedly connected to the top of the cylinder, an electric push rod is fixedly connected inside the moving block, one end of the electric push rod is fixedly connected to the third motor, an electromagnetic block is fixedly arranged on the output shaft of the third motor, a control unit is fixedly arranged on one side of the machine platform, a displacement device is arranged on the machine platform, an automatic pressing unit is displaced on the displacement device, both sides of the automatic pressing unit are rotatably connected to rotating plates, a fourth motor is arranged at the rotating point of the rotating plate, a through slot is penetrated through the rotating plate, a vertical gravity block is rotatably arranged inside the through slot, and a detection unit is fixedly arranged on the oblique side of the vertical gravity block.

[0006] Through the above structure, when the first motor is started, the two clamping plates can be driven to clamp and move through a series of transmissions. During this period, if the workpiece needs to be changed, the clamping plate will be driven to rotate through the transmission of the worm and the worm wheel under the operation of the second motor, thereby driving the clamped workpiece to change its surface and rotate. When the workpiece needs to change its side, the electric push rod will drive the electromagnetic block to extend to the surface of the workpiece and absorb the workpiece. Then, under the operation of the third motor, the electromagnetic block will drive the workpiece to rotate sideways to change its surface, thereby realizing automatic turning over of all surfaces of the workpiece. In this process, The control unit performs operation and adjustment, which is more labor-saving and efficient than manual turning over. In addition, by arranging two detection units on both sides of the automatic pressing unit, the detection laser can detect from different directions, which helps to avoid the problem of data difference caused by a single detection unit measuring multiple pressed parts. The fourth motor can drive the turn plate to rotate to block a certain amount of light, which helps to reduce the impact of light reflection, and the vertical gravity block will always remain in a vertical state through rotation, so that the detection unit will not be affected by too much rotation of the turn plate, thereby helping to ensure a certain detection effect and having strong practicality.

[0007] As a preferred implementation, the thread directions of the first threaded rod and the second threaded rod are opposite.

[0008] As a preferred implementation, the first motor is fixedly arranged on one side of the machine platform.

[0009] As a preferred implementation, the electromagnetic block is located on one side of the two connecting blocks.

[0010] As a preferred embodiment, a clamping pad is provided on the clamping side of the clamping plate.

[0011] As a preferred implementation, the second motor is fixedly disposed on the connecting block on one side.

[0012] By providing a clamping pad layer on the clamping plate, the workpiece can be clamped more firmly. In addition, when the second motor is started, the worm gear will rotate through the worm under the power output of the second motor, and the worm gear will drive the clamping plate on one side to rotate. During this period, the worm gear drives the worm gear to rotate, so that the rotation of the clamping plate has a non-reverse effect, thereby making the workpiece rotation and surface changing operation more stable.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] According to the utility model, through the above structure, when the first motor is started, the two clamping plates can be driven to clamp and displace through a series of transmissions. During this period, when the workpiece needs to be changed, the clamping plate can be driven to rotate through the transmission of the worm and the worm wheel under the operation of the second motor, thereby driving the clamped workpiece to change the face and rotate. When the workpiece needs to be changed sideways, the electromagnetic block can be driven to extend to the surface of the workpiece under the operation of the electric push rod and absorb the workpiece. Then, under the operation of the third motor, the electromagnetic block can be used to drive the workpiece to rotate sideways to change the face, thereby realizing automatic turning over of all faces of the workpiece. The operation can be adjusted by controlling the unit, which is more labor-saving and efficient than manual turning over. In addition, by arranging two detection units on both sides of the automatic pressing unit, the detection laser can detect from different directions, which helps to avoid the problem of data difference caused by a single detection unit measuring multiple pressed parts. The fourth motor can drive the turn plate to rotate to block a certain amount of light, which helps to reduce the impact of light reflection, and the vertical gravity block will remain in a vertical state through rotation, so that the detection unit will not be affected by too much rotation of the turn plate, which helps to ensure a certain detection effect and is highly practical.

[0015] The utility model provides a clamping pad layer on the clamping plate, so that the workpiece can be clamped more firmly. In addition, when the second motor is started, the worm gear is driven to rotate by the worm under the power output of the second motor, and the worm gear drives the clamping plate on one side to rotate. During this period, the worm gear is driven to rotate by the worm, so that the rotation of the clamping plate has a non-reverse effect, thereby making the workpiece rotation and face-changing operation more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 It is a schematic diagram of a partial three-dimensional structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the front view three-dimensional structure of the utility model;

[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the utility model from a side view.

[0020] In the figure: 1, machine table; 2, displacement slot; 3, first threaded rod; 4, second threaded rod; 5, first motor; 6, displacement block; 7, connecting block; 8, clamping plate; 9, worm gear; 10, connecting block; 11, worm; 12, second motor; 13, fixed block; 14, cylinder; 15, moving block; 16, electric push rod; 17, third motor; 18, electromagnetic block; 19, control unit; 20, displacement device; 21, automatic pressing unit; 22, rotating plate; 23, fourth motor; 24, through slot; 25, vertical gravity block; 26, detection unit. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with embodiments.

[0022] The following examples are used to illustrate the present invention, but cannot be used to limit the scope of protection of the present invention. The conditions in the examples can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.

[0023] See also Figure 1-4The utility model provides an automatic steel ball pressing machine that can automatically turn over, including a machine table 1, a displacement groove 2 is opened on the machine table 1, and a first threaded rod 3 and a second threaded rod 4 are rotatably connected inside the displacement groove 2, respectively. The proximal ends of the first threaded rod 3 and the second threaded rod 4 are fixedly connected, and a first motor 5 is arranged at the rotation position of one end of the first threaded rod 3. The exteriors of the first threaded rod 3 and the second threaded rod 4 are both threadedly connected with displacement blocks 6. The exteriors of the two displacement blocks 6 are both slidably connected in the displacement groove 2, and the upper surfaces of the two displacement blocks 6 are both fixedly connected with connecting blocks 7. The proximal sides of the two connecting blocks 7 are both rotatably connected with clamping plates 8, and the rotating position of the clamping plates 8 on one side is fixedly connected with a worm gear 9, and one side of the connecting block 7 on one side is fixedly connected with two connecting Block 10, the adjacent sides of the two connecting blocks 10 are connected with a worm 11 for common rotation, the worm wheel 9 is meshed with the worm 11, and a second motor 12 is arranged at the rotation part of one end of the worm 11, a fixed block 13 is fixedly connected to one side of the machine 1, a cylinder 14 is fixedly connected to the upper surface of the fixed block 13, a moving block 15 is fixedly connected to the top of the cylinder 14, an electric push rod 16 is fixedly connected to the inside of the moving block 15, a third motor 17 is fixedly connected to one end of the electric push rod 16, an electromagnetic block 18 is fixedly arranged on the output shaft of the third motor 17, a control unit 19 is fixedly arranged on one side of the machine 1, a displacement device 20 is arranged on the machine 1, an automatic pressing unit 21 is displaced on the displacement device 20, and both sides of the automatic pressing unit 21 are rotatably connected with a rotating plate 2 2. A fourth motor 23 is provided at the rotating part of the rotating plate 22. A through slot 24 is provided on the rotating plate 22. A vertical gravity block 25 is provided for rotation inside the through slot 24. A detection unit 26 is fixedly provided on the oblique side of the vertical gravity block 25. Through the above structure, when the first motor 5 is started, the two clamping plates 8 can be driven to clamp and move through a series of transmissions. During this period, when the workpiece needs to be changed, the clamping plates 8 can be driven to rotate through the transmission of the worm 11 and the worm gear 9 under the operation of the second motor 12, and then the clamped workpiece can be driven to change the surface and rotate. When the workpiece needs to be changed sideways, the electromagnetic block 18 can be driven to extend to the surface of the workpiece under the operation of the electric push rod 16, and the workpiece is sucked, and then the third motor 17 is operated. The electromagnetic block 18 will drive the workpiece to rotate sideways and change the surface, so as to realize automatic turning over of all surfaces of the workpiece. In this process, the control unit 19 can be used for operation and adjustment, which is more labor-saving and efficient than turning over manually. In addition, two detection units 26 are arranged on both sides of the automatic pressing unit 21, so that the detection laser can detect from different directions, which helps to avoid the problem of data difference caused by a single detection unit 26 measuring multiple pressed parts. The fourth motor 23 can drive the rotating plate 22 to rotate, so as to shield a certain amount of light, which helps to reduce the reflection effect of light, and the vertical gravity block 25 will always maintain a vertical state through rotation, so that the detection unit 26 will not be affected by too much rotation of the rotating plate 22.This helps to ensure a certain detection effect and is highly practical.

[0024] The thread directions of the first threaded rod 3 and the second threaded rod 4 are opposite.

[0025] The first motor 5 is fixedly disposed on one side of the machine platform 1 .

[0026] The electromagnetic block 18 is located on one side of the two connecting blocks 7 .

[0027] The clamping side of the clamping plate 8 is provided with a clamping cushion layer.

[0028] The second motor 12 is fixedly arranged on the connecting block 10 on one side. By arranging a clamping pad layer on the clamping plate 8, the workpiece can be clamped more firmly. In addition, when the second motor 12 is started, the worm gear 9 will be driven to rotate through the worm 11 under the power output of the second motor 12, and the worm gear 9 will drive the clamping plate 8 on one side to rotate. During this period, since the worm gear 11 drives the worm gear 9 to rotate, the rotation of the clamping plate 8 has a non-reverse effect, thereby making the workpiece rotation and surface changing operation more stable.

[0029] The working principle and use process of the utility model are as follows: first, when the first motor 5 is working, it will drive the rotation of the first threaded rod 3 and the second threaded rod 4, and the first threaded rod 3 and the second threaded rod 4 will drive the clamping plates 8 on the two connecting blocks 7 to perform clamping displacement, so that the workpiece can be clamped by the two clamping plates 8, so that the automatic pressing unit 21 can press the surface of the workpiece. During this period, when the workpiece needs to be changed, the second motor 12 can be started. Under the power output of the second motor 12, the worm 11 will drive the worm wheel 9 to rotate, and the worm wheel 9 will drive the clamping plate 8 on one side to rotate. The clamping plate 8 on one side drives the synchronous rotation of the clamping plate 8 on the other side through the clamping pressure of the workpiece, so as to It can drive the clamped workpiece to change its face and rotate, and when the workpiece needs to change its face sideways, the two clamping plates 8 will move to release the clamping of the workpiece, and the automatic pressing unit 21 can be moved aside by the displacement device 20, and the electric push rod 16 will drive the electromagnetic block 18 to extend to the surface of the workpiece and suck the workpiece, and then the third motor 17 will drive the electromagnetic block 18 to drive the workpiece to rotate sideways and change its face. During this period, the adsorption height of the electromagnetic block 18 can be conveniently adjusted by starting the cylinder 14. After the face is changed, it can be clamped by the two clamping plates 8 again, and then all faces of the workpiece can be automatically turned over. During this process, the control unit 19 can be used for operation and adjustment.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic steel ball pressing machine capable of automatically turning over, comprising a machine platform (1), characterized in that: The machine platform (1) is provided with a displacement groove (2), the interior of the displacement groove (2) is rotatably connected with a first threaded rod (3) and a second threaded rod (4), the proximal ends of the first threaded rod (3) and the second threaded rod (4) are fixedly connected, a first motor (5) is arranged at a rotation point at one end of the first threaded rod (3), the exteriors of the first threaded rod (3) and the second threaded rod (4) are both threadedly connected with a displacement block (6), the exteriors of the two displacement blocks (6) are both slidably connected in the displacement groove (2), and the two displacement blocks (6) are The upper surface of each block (6) is fixedly connected with a connecting block (7), the adjacent sides of the two connecting blocks (7) are rotatably connected with a clamping plate (8), the rotating part of the clamping plate (8) on one side is fixedly connected with a worm wheel (9), one side of each connecting block (7) on one side is fixedly connected with two connecting blocks (10), the adjacent sides of the two connecting blocks (10) are rotatably connected with a worm (11), the worm wheel (9) is meshed with the worm (11), and a second motor (11) is arranged at the rotating part of one end of the worm (11). 2), a fixed block (13) is fixedly connected to one side of the machine platform (1), a cylinder (14) is fixedly connected to the upper surface of the fixed block (13), a moving block (15) is fixedly connected to the top of the cylinder (14), an electric push rod (16) is fixedly connected to the inside of the moving block (15), a third motor (17) is fixedly connected to one end of the electric push rod (16), an electromagnetic block (18) is fixedly arranged on the output shaft of the third motor (17), and a control unit (19) is fixedly arranged on one side of the machine platform (1). ), a displacement device (20) is arranged on the machine platform (1), an automatic pressing assembly unit (21) is displaceably arranged on the displacement device (20), both sides of the automatic pressing assembly unit (21) are rotatably connected with a rotating plate (22), a fourth motor (23) is arranged at the rotating part of the rotating plate (22), a through slot (24) is penetrated through the rotating plate (22), a vertical gravity block (25) is rotatably arranged inside the through slot (24), and a detection unit (26) is fixedly arranged on the oblique side of the vertical gravity block (25).

2. The automatic steel ball pressing machine capable of automatic turning over according to claim 1, characterized in that: The thread directions of the first threaded rod (3) and the second threaded rod (4) are opposite.

3. The automatic steel ball pressing machine capable of automatic turning over according to claim 1, characterized in that: The first motor (5) is fixedly arranged on one side of the machine platform (1).

4. The automatic steel ball pressing machine capable of automatic turning over according to claim 3 is characterized in that: The electromagnetic block (18) is located on one side of the two connecting blocks (7).

5. The automatic steel ball pressing machine capable of automatic turning over according to claim 4, characterized in that: The clamping side of the clamping plate (8) is provided with a clamping cushion layer.

6. The automatic steel ball pressing machine capable of automatic turning over according to claim 5, characterized in that: The second motor (12) is fixedly arranged on one side of the connecting block (10).