O-shaped ring and insulating cap assembly line

Abstract

The utility model discloses an O-shaped ring and insulation cap assembly line which comprises a rack, a first feeding assembly, a second feeding assembly, a first assembling assembly, a second assembling assembly and a segmentation disc assembly, supporting legs are fixed to the corners of the bottom of the rack, a cabinet door is connected to the side face of the rack through hinges, a PLC is installed at one end of the rack, and a power source is installed at the other end of the rack. The first feeding assembly is arranged at the corner of the left rear side of the upper end of the rack, the second feeding assembly is arranged at the corner of the right front side of the upper end of the rack, the first assembling assembly is arranged on the portion, between the first feeding assembly and the second feeding assembly, of the rack, and the second assembling assembly is arranged on the left front side of the upper end of the rack. According to the utility model, the effects of automatic detection and automatic sorting can be realized while the O-shaped ring, the insulating cap and the pinhole piece can be quickly assembled.

Description

Technical Field

[0001] The utility model relates to the technical field of assembly equipment, in particular to an O-ring and insulating cap assembly line. Background Art

[0002] At present, in the assembly and production of O-rings, insulating caps and pinhole parts on the market, manual assembly is generally adopted. However, due to the small specifications of O-rings and insulating caps, manual assembly is difficult, resulting in low assembly efficiency. At the same time, since manual assembly is prone to problems, manual quality inspection is required later to screen out unqualified products and rework them, which further reduces the overall assembly efficiency. Therefore, there is an urgent need for an O-ring and insulating cap assembly line. Utility Model Content

[0003] The utility model aims to provide an O-ring and insulating cap assembly line to solve the problems raised in the above background technology.

[0004] To achieve the above purpose, the utility model provides the following technical solution: an O-ring and insulating cap assembly line, comprising:

[0005] A rack, wherein support feet are fixed at the bottom corners of the rack, a cabinet door is connected to the side of the rack via a hinge, and a PLC controller is installed at one end of the rack;

[0006] A first loading assembly, the first loading assembly is arranged at the left rear corner of the upper end of the frame, the first loading assembly includes a first robot fixed base, a first four-axis robot, a first servo motor, a first flexible disk and a first clamping claw cylinder, the first robot fixed base is fixed at the left rear corner of the upper end of the frame, the first four-axis robot is installed on the upper end of the first robot fixed seat, an L-shaped connecting seat is fixed on the output end of the first four-axis robot, the first servo motor is fixed on the inner side of the L-shaped connecting seat for adjusting the angle of the workpiece, the first flexible disk is fixed to one side of the upper end of the fixed plate, the fixed plate is located on the frame on the right side of the first robot fixed base, a first direct vibration motor is fixed on the fixed plate on the right side of the first flexible disk, a first material bin is installed on the top of the first direct vibration motor, the first material bin is located on the right side of the first flexible disk, and the discharge port on the left side of the first material bin is located on the upper side of the first flexible disk, the first clamping claw cylinder is fixed on the inner side of the first connecting plate, the first connecting plate is movably installed on the inner lower side of the L-shaped connecting seat through a connecting shaft, the lower side of the first clamping claw cylinder passes through the first connecting plate and is connected with the first clamping claw;

[0007] A second loading assembly, the second loading assembly is arranged at the right front corner of the upper end of the frame, the second loading assembly includes a connecting seat, an elastic reducing rod, a first slide cylinder, a second flexible disk, a second direct vibration motor, a second material bin, a second four-axis robot and a second robot fixed base, the second robot fixed base is fixed to the right front corner of the upper end of the frame by bolts, the second four-axis robot is installed on the second robot fixed base, the second flexible disk is fixed to the frame on one side of the second robot fixed base, the second direct vibration motor is fixed to the frame on one side of the second flexible disk through a bottom plate, and the output end of the second direct vibration motor is connected to the second material bin;

[0008] The first assembly component is arranged on the frame between the first feeding component and the second feeding component. The first assembly component includes a reducer base, a reducer, a wire slot box, a first linear slide rail, an X-axis linear module, a first Z-axis linear module, a second linear slide rail, a spring, a second slide cylinder, an elastic reducer rod clamp and an elastic reducer rod vacuum pipe. The reducer base is arranged on the frame on the front side of the support frame, the support frame is fixed on the frame, the reducer is fixed on the reducer base, and a wire slot is arranged on one side of the support frame. A box, a first linear slide is fixed to the upper front part of the support frame, the X-axis linear module is arranged on the top of the support frame, the first Z-axis linear module is slidably connected to the first linear slide, the second linear slide is arranged on the front side of the first Z-axis linear module through a mounting seat, the second slide cylinder is installed on the front side of the mounting seat, a vacuum pump is installed on the lower side of the second slide cylinder through a connecting piece, an elastic reducer rod clamp is installed on the connecting piece outside the vacuum pump, and the elastic reducer rod vacuum suction pipe passes through the elastic reducer rod clamp and is connected to the vacuum pump;

[0009] The second assembly component is arranged on the left front side of the upper end of the frame, the second assembly component includes a first fixing frame and a second fixing frame, the first fixing frame and the second fixing frame are both fixed on the left front side of the upper end of the frame, the first fixing frame is arranged on the right side of the second fixing frame, a third slide cylinder is fixed on the right side of the front end of the second fixing frame through a connecting frame, a second clamping claw cylinder is arranged on the front side of the third slide cylinder, a second clamping claw is installed on the right telescopic end of the second clamping claw cylinder, an insulating cap feeder base is arranged on the frame between the first fixing frame and the second fixing frame, an insulating cap feeder is installed on the upper end of the insulating cap feeder base, and the insulating cap A mounting frame is fixed to the right side of the front end of the feeder, a third linear slide is fixed to the right side of the mounting frame, a bracket is slidably connected to the third linear slide, a swing cylinder is fixed to the bracket, a third clamping cylinder is connected to the front side of the swing cylinder, a third clamping claw is installed on the front side of the third clamping claw cylinder, and the third clamping claw is located at the lower side of the second clamping claw, a first Y-axis linear module is installed on the upper end of the first fixed frame, a second Z-axis linear module is installed on the front side of the first Y-axis linear module, an intelligent electric screwdriver is fixed to one side of the second Z-axis linear module, an insulating cap fixing is fixed to the lower output end of the intelligent electric screwdriver, and the insulating cap fixing is located on the upper side of the second clamping claw;

[0010] A detection and sorting component, wherein the detection and sorting component is arranged on the frame of the first feeding component and the second assembly component, the detection and sorting component comprises a third fixed frame, a second Y-axis linear module is fixedly installed on the top of the third fixed frame, a vertical plate is installed on the output end of the second Y-axis linear module, a third Z-axis linear module is arranged on the vertical plate, a third connecting plate is installed on the output end of the third Z-axis linear module, a fourth clamping cylinder is fixed on the third connecting plate, a fourth clamping claw is connected to the lower telescopic end of the fourth clamping claw cylinder, a support seat is arranged on the rear side of the third fixed frame, a conveyor belt is installed on the support seat, a defective product collection box is placed on the inner frame of the conveyor belt and the third fixed frame, and a good product collection box is arranged on the frame on the left side of the conveyor belt;

[0011] A partition plate assembly is arranged in the middle position of the frame, and the partition plate assembly includes a turntable body, a plurality of product fixtures are equidistantly fixed on the upper end of the turntable body, a hollow sleeve is fixed in the middle of the lower end of the turntable body, and the lower end of the hollow sleeve is rotatably connected to a base through a bearing, and the base is fixed on the outer shell of the reduction gear assembly, and the reduction gear assembly is placed inside the frame, a motor is connected to the lower right side of the reduction gear assembly, and a fixing piece is fixedly connected to the left side of the reduction gear, a second slot-type photoelectric sensor is fixed on the fixing piece, and a sunshade is equidistantly fixed at the edge of the lower end of the turntable body.

[0012] Preferably, an L-shaped support rod is also provided on the fixed plate on the rear side of the first silo, a first industrial camera is fixed on the top of the support rod, a first optical lens is installed on the first industrial camera, the first optical lens is located directly above the first flexible disk, the output shaft on the right side of the first servo motor and the connecting shaft on the right side of the first connecting plate both pass through the L-shaped connecting seat and are fixed with sprockets, and the two sets of sprockets are connected by chains.

[0013] Preferably, the second loading assembly also includes a second optical lens and a second industrial camera, a second support rod is fixed on the frame on one side of the second silo, a second industrial camera is fixed on the top of the second support, the second optical lens is mounted on the second industrial camera, the second optical lens is located directly above the second flexible disk, a connecting seat is fixed on the output shaft on the lower side of the first four-axis robot, the first slide cylinder is mounted on one side of the connecting seat, and the telescopic end at the bottom of the slide cylinder is connected to the elastic variable diameter rod.

[0014] Preferably, a first servo motor for driving is provided on one side of the X-axis linear module, a ninth servo motor for driving is provided on one side of the first Z-axis linear module, and a first slot-type photoelectric sensor is installed on the right side of the first Z-axis linear module, a spring is provided on the front side of the mounting seat, and the spring is provided on the upper side of the second slide cylinder.

[0015] Preferably, a second servo motor for driving the first Y-axis linear module is installed on the first fixed frame on one side of the first Y-axis linear module, a third servo motor for driving the second Z-axis linear module is installed on the first fixed frame on one side of the second Z-axis linear module, a slide rail is fixed on the front side of the third slide cylinder, a fixed bar is slidably connected to the slide rail, the second clamping cylinder is fixed on the fixed bar, and the right side of the fixed bar is fixedly connected to the right telescopic end of the third slide cylinder.

[0016] Preferably, a fourth servo motor is fixed to the left side of the mounting frame, and a screw is rotatably connected to the mounting frame on the right side of the fourth servo motor through a bearing, the lower side of the screw extends to the lower side of the mounting frame, and pulleys are fixed to the lower output shaft of the fourth servo motor and the bottom of the screw, and the two sets of pulleys are connected by a transmission belt, a nut seat is mounted on the side of the screw, a second connecting plate is fixed to the side of the nut seat, the second connecting plate is fixedly connected to the bracket, a guide plate is fixed to the top of the mounting frame, a guide rod slides through the guide plate, the top of the guide rod is fixedly connected to the bracket, and the bottom of the guide rod is fixedly connected to the side of the nut seat.

[0017] Preferably, a fifth servo motor for driving is installed on the third fixed frame on one side of the second Y-axis linear module, a sixth servo motor for driving the third Z-axis linear module is fixed on one side of the vertical plate, a seventh servo motor for driving the conveyor belt is fixed on one side of the support seat, a fixed seat is provided on the front side of the third fixed frame, a third industrial camera is fixed on the top of the fixed seat, a third optical lens is installed on the right side of the third industrial camera, and an annular light source is provided on the right side of the third optical lens.

[0018] Preferably, a second gear is fixed to the side of the hollow sleeve, a first gear is fixed to the output shaft on the upper side of the reduction gear assembly, the first gear and the second gear are meshed with each other, a support rod is fixed to the reduction gear assembly on the inner side of the hollow sleeve, a light baffle is fixed to the support rod, the light baffle is arranged opposite to the annular light source, and the PLC controller is connected to the electrical equipment through a wire.

[0019] Compared with the prior art, the utility model has the following beneficial effects: an O-ring and insulating cap assembly line,

[0020] 1. Through the first feeding component, the pinhole parts can be fed in order and prevented from stacking, which can realize the material separation function. Through visual inspection, the diameter, length and other characteristics of each section can be determined to prevent mixing, thus avoiding mixing and stacking.

[0021] 2. Through the second upper assembly, the O-rings can be loaded in order to prevent the O-rings from stacking up and realize the material separation function. Through visual inspection, the diameter, length and other characteristics of each section can be determined to prevent mixing, thus avoiding mixing and stacking.

[0022] 3. Through the first assembly component, the accuracy of the pinhole component suction can be guaranteed, and the O-ring and the pinhole component can be quickly assembled, reducing the inefficiency of manual assembly;

[0023] 4. The second assembly component can ensure the accuracy of the insulation cap absorption, realize the rapid assembly of the insulation cap and the pinhole component, and reduce the inefficiency of manual assembly;

[0024] 5. By inspecting and sorting components, visual inspection is used to determine whether the assembled products are qualified, and qualified products are sorted from unqualified products, ensuring the accuracy of the inspection while performing rapid sorting. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall front view structure of the utility model;

[0026] Figure 2 This is a schematic diagram of the connection structure of the first feeding component of the utility model;

[0027] Figure 3 For this utility model Figure 2 Schematic diagram of partial enlarged structure;

[0028] Figure 4 This is a schematic diagram of the first connecting plate, connecting shaft and sprocket structure of the utility model;

[0029] Figure 5 This is a schematic diagram of the connection structure of the second feeding assembly of the utility model;

[0030] Figure 6 This is a schematic diagram of the connection structure of the first assembly component of the utility model;

[0031] Figure 7 This is a schematic diagram of the connection structure of the second assembly component of the utility model;

[0032] Figure 8 For this utility model Figure 7 Schematic diagram of partial enlarged structure;

[0033] Fig. 9 This is a schematic diagram of the connection structure of the detection and sorting components of the utility model;

[0034] Fig.10 For this utility model Fig. 9 Schematic diagram of partial enlarged structure;

[0035] Fig.11 This is a schematic diagram of the connection structure of the split disk assembly of the utility model;

[0036] Fig.12 This is a schematic diagram of the connection structure between the first gear and the second gear of the utility model.

[0037] In the figure: 1, first feeding assembly; 2, dividing plate assembly; 3, detection and sorting assembly; 4, second assembly assembly; 5, frame; 6, second feeding assembly; 7, cabinet door; 8, first assembly assembly; 101, first gripper; 102, first flexible disk; 103, first vibration motor; 104, first material bin; 105, first gripper cylinder; 106, first servo motor; 107, first optical lens; 108, first industrial camera; 109, first four-axis robot; 110, first robot fixed base; 111, L-shaped connecting seat; 112, first connecting plate; 113, sprocket; 114, fixed plate; 201, shading plate; 202, reduction box assembly; 203, motor; 204, Turntable body; 205, product fixture; 206, second slot photoelectric sensor; 207, fixing piece; 208, base; 209, first gear; 210, hollow sleeve; 211, second gear; 301, good product collection box; 302, conveyor belt; 303, third industrial camera; 304, second Y-axis linear module; 305, third optical lens; 306, ring light source; 307, fourth clamping jaw; 308, defective product collection box; 309, light shield; 310, fifth servo motor; 311, sixth servo motor; 312, third Z-axis linear module; 313, seventh servo motor; 314, vertical plate; 315, fourth clamping jaw cylinder; 316, third fixing frame; 401, third Slide cylinder; 402, second clamping jaw cylinder; 403, insulating cap feeder base; 404, second clamping jaw; 405, fourth servo motor; 406, transmission belt; 407, third linear slide rail; 408, first fixed frame; 409, bracket; 410, guide rod; 411, third clamping jaw; 412, swing cylinder; 413, second servo motor; 414, first Y-axis linear module; 415, third servo motor; 416, second Z-axis linear module; 417, intelligent electric screwdriver; 418, insulating cap fixing piece; 419, insulating cap feeder; 420, second fixed frame; 421, third clamping jaw cylinder; 601, connecting seat; 602, elastic reducing rod; 603, first slide cylinder Cylinder; 604, second flexible disk; 605, second direct vibration motor; 606, second silo; 607, second optical lens; 608, second industrial camera; 609, second four-axis robot; 610, second robot fixed base; 801, reducer base; 802, reducer; 803, wire slot box; 804, first linear slide; 805, eighth servo motor; 806, X-axis linear module; 807, first slot-type photoelectric sensor; 808, ninth servo motor; 809, first Z-axis linear module; 810, second linear slide; 811, spring; 812, second slide cylinder; 813, elastic reducer rod clamp; 814, elastic reducer rod vacuum suction pipe; 815, vacuum pump. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0039] See also Figure 1-12 The utility model provides a technical solution for an O-ring and insulating cap assembly line:

[0040] An O-ring and insulating cap assembly line, comprising:

[0041] The rack 5 has support feet fixed at the bottom corners of the rack 5, the side of the rack 5 is connected to a cabinet door 7 through a hinge, and a PLC controller is installed at one end of the rack 5;

[0042] The first loading assembly 1 is arranged at the left rear corner of the upper end of the frame 5. The first loading assembly 1 includes a first robot fixed base 110, a first four-axis robot 109, a first servo motor 106, a first flexible disk 102 and a first gripper cylinder 105. The first robot fixed base 110 is fixed at the left rear corner of the upper end of the frame 5. The first four-axis robot 109 is installed on the upper end of the first robot fixed base. An L-shaped connecting seat 111 is fixed at the output end of the first four-axis robot 109. The first servo motor 106 is fixed inside the L-shaped connecting seat 111 for adjusting the angle of the workpiece. The first flexible disk 102 is fixed to the fixed plate 11 4, a fixing plate 114 is located on the frame 5 on the right side of the first robot fixed base 110, a first vibration motor 103 is fixed on the fixing plate 114 on the right side of the first flexible disk 102, a first material bin 104 is installed on the top of the first vibration motor 103, the first material bin 104 is located on the right side of the first flexible disk 102, and a discharge port on the left side of the first material bin 104 is located on the upper side of the first flexible disk 102, a first clamping claw cylinder 105 is fixed to the inner side of the first connecting plate 112, the first connecting plate 112 is movably installed on the inner lower side of the L-shaped connecting seat 111 through a connecting shaft, the lower side of the first clamping claw cylinder 105 passes through the first connecting plate 112 and is connected to the first clamping claw 101, and the first An L-shaped support rod is also provided on the fixed plate 114 at the rear side of a silo 104, a first industrial camera 108 is fixed on the top of the support rod, a first optical lens 107 is installed on the first industrial camera 108, the first optical lens 107 is located just above the first flexible disk 102, the output shaft on the right side of the first servo motor 106 and the connecting shaft on the right side of the first connecting plate 112 both pass through the L-shaped connecting seat 111 and are both fixed with sprockets 113, the two sets of sprockets 113 are connected by a chain, and the cooperation of the first vibration motor and the first silo 104 can vibrate the pinhole parts to the first flexible disk 102 in a regular order, and the first flexible disk 102 is then vibrated and separated to prevent the pinhole parts from overlapping. The material can be divided into materials, and visual inspection can be carried out by taking pictures with industrial cameras to prevent mixing by determining the diameter, length and other characteristics of each section. After taking pictures for positioning, the position signal is sent to the PLC controller and the position coordinates of the visual feedback are obtained and sent to the first four-axis robot 109. The first gripper cylinder 105 is clamped to grab the pinhole part. After the grabbing is completed, the first servo motor 106 is started to drive the first gripper cylinder 105 to rotate 90° to make the pinhole part vertical. Finally, the first four-axis robot 109 moves the working area, and the first gripper cylinder 105 opens to transfer the pinhole part to the dividing plate. The dividing plate moves the fixture with the material to the next workstation, thereby avoiding mixing and stacking of materials.

[0043] The second loading assembly 6 is arranged at the right front corner of the upper end of the frame 5. The second loading assembly 6 includes a connecting seat 601, an elastic reducing rod 602, a first slide cylinder 603, a second flexible disk 604, a second direct vibration motor 605, a second material bin 606, a second four-axis robot 609 and a second robot fixed base 610. The second robot fixed base 610 is fixed to the right front corner of the upper end of the frame 5 by bolts, the second four-axis robot 609 is installed on the second robot fixed base 610, and the second flexible disk 604 is fixed to On the frame 5 on one side of the second robot fixed base 610, a second direct vibration motor 605 is fixed on the frame 5 on one side of the second flexible disk 604 through a bottom plate, and the output end of the second direct vibration motor 605 is connected to the second silo 606. The second loading assembly 6 also includes a second optical lens 607 and a second industrial camera 608. A second support rod is fixed on the frame 5 on one side of the second silo 606, and a second industrial camera 608 is fixed on the top of the second support. The second optical lens 607 is installed on the second industrial camera 608, and the second optical lens 607 is located on the second flexible disk On the upper side of the disk 604, a connecting seat 601 is fixed on the output shaft on the lower side of the first four-axis robot 109, and the first slide cylinder 603 is installed on one side of the connecting seat 601. The bottom telescopic end of the first slide cylinder 603 is connected to the elastic variable diameter rod 602. The second direct vibration motor 605 vibrates the O-ring into the second flexible disk 604. The second flexible disk 604 performs vibration separation to prevent the O-ring from stacking, which can realize the material separation function. Then, the optical camera is used to take pictures for visual inspection, which can prevent mixing and stacking of materials by judging the shape / diameter and other features. After taking pictures for positioning, the position information is sent. The signal is sent to the PLC controller, and the PLC controller obtains the position coordinates of the visual feedback and sends a signal to the second four-axis robot 609. The second four-axis robot 609 moves to the material picking work area, and the first slide cylinder 603 descends to allow the elastic reducing rod 602 to pass into the O-ring, and the first slide cylinder 603 retracts, and the material picking is completed. Then the second four-axis robot 609 moves to the top of the reducer 802, and the first slide cylinder 603 descends and the elastic reducing rod 602 retracts to place the O-ring in the reducer 802, and the first slide cylinder 603 retracts, and the work of the second station is completed.

[0044] The first assembly component 8 is arranged on the frame 5 between the first feeding component 1 and the second feeding component 6. The first assembly component 8 includes a reducer base 801, a reducer 802, a wire slot box 803, a first linear slide rail 804, an X-axis linear module 806, a first Z-axis linear module 809, a second linear slide rail 810, a spring 811, a second slide cylinder 812, an elastic reducer rod clamp 813 and an elastic reducer rod vacuum suction pipe 814. The reducer base 801 is arranged on the frame 5 on the front side of the support frame, the support frame is fixed on the frame 5, and the reducer 802 is fixed on the reducer base 8 01, a wire slot box 803 is provided on one side of the support frame, a first linear slide rail 804 is fixed on the upper front side of the support frame, an X-axis linear module 806 is provided on the top of the support frame, a first Z-axis linear module 809 is slidably connected to the first linear slide rail 804, a second linear slide rail 810 is provided on the front side of the first Z-axis linear module 809 through a mounting seat, a second slide cylinder 812 is installed on the front side of the mounting seat, a vacuum pump 816 is installed on the lower side of the second slide cylinder 812 through a connecting piece, an elastic reducer rod clamp 813 is installed on the connecting piece outside the vacuum pump 816, and an elastic reducer rod vacuum suction pipe 814 passes through the elastic reducer The rod clamp 813 is connected to the vacuum pump 816, an eighth servo motor 805 for driving is arranged on one side of the X-axis linear module 806, a ninth servo motor 808 for driving is arranged on one side of the first Z-axis linear module 809, and a first slot-type photoelectric sensor 807 is installed on the right side of the first Z-axis linear module 809, a spring 811 is arranged on the front side of the mounting seat, and the spring 811 is arranged on the upper side of the second slide cylinder 812, and the X-axis linear module 806 is started to transfer to the upper side of the pinhole part material taking working area, the first Z-axis module is started to descend to the working area, and the second slide cylinder 812 is operated and descended, and the elastic variable diameter rod vacuum is used. The suction tube 814 sucks the pinhole part, the second slide cylinder 812 and the first Z-axis linear module 809 retract to complete the material collection, and then the X-axis linear module 806 moves to the top of the reducer 802, the first Z-axis linear module 809 descends, and the second slide cylinder 812 starts to descend the reducer 802 to push the O-ring that has completed the diameter change into the pinhole part groove to complete the assembly, the second slide cylinder 812 and the first Z-axis linear module 809 retract, the X-axis linear module 806 starts to move to the specified position, the first Z-axis linear module 809 and the second slide cylinder 812 start to place the assembled pinhole part in the product fixture 205.

[0045] The second assembly component 4 is arranged on the left front side of the upper end of the frame 5. The second assembly component 4 includes a first fixing frame 408 and a second fixing frame 420. The first fixing frame 408 and the second fixing frame 420 are both fixed on the left front side of the upper end of the frame 5. The first fixing frame 408 is arranged on the right side of the second fixing frame 420. The third slide cylinder 401 is fixed to the right side of the front end of the second fixing frame 420 through a connecting frame. The front side of the third slide cylinder 401 is provided with a second clamping claw cylinder 402. The second clamping claw 404 is installed at the right telescopic end of the second clamping claw cylinder 402. An insulating cap feeder base 403 is arranged on the frame 5 between the first fixing frame 408 and the second fixing frame 420. The upper end of the insulating cap feeder base 403 is installed with Insulating cap feeder 419, a mounting frame is fixed on the right side of the front end of the insulating cap feeder 419, a third linear slide rail 407 is fixed on the right side of the mounting frame, a bracket 409 is slidably connected to the third linear slide rail 407, a swing cylinder 412 is fixed on the bracket 409, a third clamping cylinder 421 is connected to the front side of the swing cylinder 412, a third clamping cylinder 411 is installed on the front side of the third clamping cylinder 421, and the third clamping jaw 411 is located at the lower side of the second clamping jaw 404, a first Y-axis linear module 414 is installed on the upper end of the first fixed frame 408, a second Z-axis linear module 416 is installed on the front side of the first Y-axis linear module 414, an intelligent electric screwdriver 417 is fixed on one side of the second Z-axis linear module 416, and a lower output end of the intelligent electric screwdriver 417 is fixed The insulating cap fixing part 418 is located on the upper side of the second clamping jaw 404. The second servo motor 413 for driving the first Y-axis linear module 414 is installed on the first fixing frame 408 on the side of the first Y-axis linear module 414. The third servo motor 415 for driving the second Z-axis linear module 416 is installed on the first fixing frame 408 on the side of the second Z-axis linear module 416. A slide rail is fixed to the front side of the third slide cylinder 401, and a fixing bar is slidably connected to the slide rail. The second clamping jaw cylinder 402 is fixed to the fixing bar, and the right side of the fixing bar is fixedly connected to the right telescopic end of the third slide cylinder 401. The fourth servo motor 405 is fixed to the left side of the mounting frame. The mounting on the right side of the fourth servo motor 405 A screw rod is rotatably connected to the frame through a bearing, and the lower side of the screw rod extends to the lower side of the mounting frame. A pulley is fixed to the lower output shaft of the fourth servo motor 405 and the bottom of the screw rod, and the two sets of pulleys are connected by a transmission belt 406. A nut seat is set on the side of the screw rod, and a second connecting plate is fixed on the side of the nut seat. The second connecting plate is fixedly connected to the bracket 409. A guide plate is fixed on the top of the mounting frame, and a guide rod 410 slides through the guide plate. The top of the guide rod 410 is fixedly connected to the bracket 409, and the bottom of the guide rod 410 is fixedly connected to the side of the nut seat. The insulating cap feeder 419 can vibrate the insulating cap to the specified area in a regular order, and the first Y-axis linear module 414 starts to move to the top of the insulating cap material taking work area.The second Z-axis linear module 416 starts to descend and is pressed down by the insulating cap fixing part 418 to absorb the insulating cap by vacuum negative pressure to realize rapid material collection. After the material collection is completed, the second Z-axis linear module 416 rises, and the first Y-axis module moves to the insulating cap assembly station to wait for assembly. The fourth servo motor 405 is started to lower the swing cylinder 412 through the transmission belt 406, and the third clamping claw 411 starts to clamp the pinhole part to complete the grasping. The fourth servo motor 405 starts to raise the swing cylinder 412 to the designated working area through the transmission belt 406, and the swing cylinder 412 starts to make the pinhole part The hole piece flips 180°, the second clamp 404 and the third clamp 411 start and clamp the pinhole piece to prevent rotation, the second Z-axis linear module 416 starts to descend to the working area, and the intelligent electric screwdriver 417 works to assemble the insulating nut and the pinhole piece. After the assembly is completed, the second Z-axis linear module 416 rises, the second clamp 404 is released, the swing cylinder 412 starts to flip 180°, the fourth servo motor 405 drives the transmission belt 406 to descend and put the assembled parts in the fixture, and the fourth servo motor 405 drives the transmission belt 406 to rise to the working area to complete the rapid assembly.

[0046] The detection and sorting component 3 is arranged on the frame 5 of the first feeding component 1 and the second assembly component 4. The detection and sorting component 3 includes a third fixed frame 316. The second Y-axis linear module 304 is fixedly installed on the top of the third fixed frame 316. The output end of the second Y-axis linear module 304 is installed with a vertical plate 314. The vertical plate 314 is provided with a third Z-axis linear module 312. The output end of the third Z-axis linear module 312 is installed with a third connecting plate. The fourth clamping claw cylinder 315 is fixed on the third connecting plate. The lower telescopic end of the fourth clamping claw cylinder 315 is connected to the fourth clamping claw 307. The third fixed frame 3 A support base is provided at the rear side of 16, on which a conveyor belt 302 is installed, a defective product collection box 308 is placed on the inner frame 5 of the conveyor belt 302 and the third fixed frame 316, a good product collection box 301 is provided on the frame 5 on the left side of the conveyor belt 302, a fifth servo motor 310 for driving is installed on the third fixed frame 316 on one side of the second Y-axis linear module 304, a sixth servo motor 311 for driving the third Z-axis linear module 312 is fixed on one side of the vertical plate 314, a seventh servo motor 313 for driving the conveyor belt 302 is fixed on one side of the support base, and a third fixed frame 316 on the front side thereof is provided with a plurality of servo motors 314 for driving the third Z-axis linear module 312. A fixing seat is arranged on the side, a third industrial camera 303 is fixed on the top of the fixing seat, a third optical lens 305 is installed on the right side of the third industrial camera 303, a ring light source 306 is arranged on the right side of the third optical lens 305, and the dividing disk assembly 2 is arranged to stop at the designated working area, the third industrial camera 303 takes pictures to determine whether the product is good or bad and gives feedback signal to the PLC controller, the PLC controller sends a signal to the third Z-axis linear module 312 to start descending and the fourth clamping claw 307 to clamp the product, after completion, the third Z-axis linear module 312 rises, the second Y-axis linear module 304 starts to move, when When the signal sent by the PLC controller indicates that the product is a defective product, the second Y-axis linear module 304 stops above the defective product collection box 308, the third Z-axis linear module 312 descends, the fourth clamp 307 is released, and the defective product falls into the defective product collection box 308. When the signal sent by the PLC controller is a good product, the second Y-axis linear module 304 starts to move above the conveyor belt 302, the third Z-axis linear module 312 descends, the fourth clamp 307 is released, and the good product falls onto the conveyor belt 302. The conveyor belt 302 transfers the good product to the good product collection box 301, thereby achieving the effects of automatic detection and automatic sorting.

[0047] The dividing disk assembly 2 is arranged in the middle of the frame 5. The dividing disk assembly 2 includes a turntable body 204. A plurality of product fixtures 205 are fixed at equal distances on the upper end of the turntable body 204. A hollow sleeve 210 is fixed in the middle of the lower end of the turntable body 204. The lower end of the hollow sleeve 210 is rotatably connected to a base 208 through a bearing. The base 208 is fixed to the outer shell of the reduction box assembly 202. The reduction box assembly 202 is placed inside the frame 5. The motor 203 is connected to the lower right side of the reduction box assembly 202. A fixing member 207 is fixedly connected to the left side of the reduction box. A second slot-type photoelectric sensor 206 is fixed to the fixing member 207. A shading plate 201 is fixed at equal distances on the edge of the lower end of the turntable body 204. A second gear 211 is fixed to the side of the hollow sleeve 210. The upper side of the reduction box assembly 202 outputs a second gear 211. A first gear 209 is fixed on the output shaft, and the first gear 209 and the second gear 211 are meshed with each other. A support rod is fixed on the reduction box assembly 202 on the inner side of the hollow sleeve 210, and a light blocking plate 309 is fixed on the support rod. The light blocking plate 309 is arranged opposite to the annular light source 306. The PLC controller is connected to the electrical equipment through a wire. Through the cooperation of the motor 203, the reduction box assembly 202, the first gear 209 and the second gear 211, the driving of the hollow sleeve 210 can be realized, and then the automatic rotation of the turntable body 204 can be realized. At the same time, through the cooperation of the light blocking plate 201 on the turntable body 204 and the second slot-type photoelectric sensor 206, the rotation angle of the turntable body 204 can be accurately measured, and then the product fixture 205 can be used to accurately transport the product, which is convenient for equipment assembly.

[0048] Working principle: Through the cooperation of the first vibration motor and the first material bin 104, the pinhole parts can be vibrated to the first flexible disk 102 in a regular order, and the first flexible disk 102 is then vibrated and separated to prevent the pinhole parts from stacking, so as to realize the material separation function, and the industrial camera is used for visual inspection to prevent the mixing of materials by judging the diameter, length and other characteristics of each section, and the position signal is sent to the PLC controller after the positioning is taken, and the position coordinates of the visual feedback are obtained and sent to the first four-axis robot 109, and the first gripper cylinder 105 is clamped to grab the pinhole parts. After the grabbing is completed, the first servo motor 106 is started to drive the first gripper cylinder 105 to rotate 90° to make the pinhole parts vertical, and finally the first four-axis robot 109 moves the working area, and the first gripper cylinder 10 5 Open and transfer the pinhole part to the dividing plate. The dividing plate moves the fixture with the material to the next station. The second direct vibration motor 605 vibrates the O-ring into the second flexible plate 604. The second flexible plate 604 is vibrating and separating to prevent the O-ring from stacking, which can realize the material separation function. Then, the optical camera is used for visual inspection to prevent mixed materials from stacking by judging the shape / diameter and other features. After taking pictures and positioning, the position signal is sent to the PLC controller. The PLC controller obtains the position coordinates of the visual feedback and sends a signal to the second four-axis robot 609. The second four-axis robot 609 moves to the material picking work area. The first slide cylinder 603 descends to allow the elastic variable diameter rod 602 to penetrate into the O-ring. The first slide cylinder 603 retracts, and the material picking is completed. Then the second four-axis robot 609 moves to the top of the reducer 802, the first slide cylinder 603 descends, the elastic reducer rod 602 retracts to place the O-ring in the reducer 802, the first slide cylinder 603 retracts, the second station work is completed, and the X-axis linear module 806 is started to transfer to the top of the pinhole part picking work area, the first Z-axis module is started to descend to the work area, the second slide cylinder 812 works and descends, and the pinhole part is sucked by the elastic reducer rod vacuum pipette 814, the second slide cylinder 812 and the first Z-axis linear module 809 retract to complete the material picking, and then the X-axis linear module 806 works and moves to the top of the reducer 802, the first Z-axis linear module 809 descends, and the second slide cylinder 812 starts to descend the reducer 802 The O-ring with reduced diameter is pushed into the pinhole groove to complete the assembly. The second slide cylinder 812 and the first Z-axis linear module 809 are retracted, and the first X-axis module is started to move to the specified position. The first Z-axis linear module 809 and the second slide cylinder 812 are started to put the assembled pinhole part in the fixture. The insulating cap feeder 419 can vibrate the insulating cap to the specified area in a regular order. The first Y-axis linear module 414 is started to move above the insulating cap material collection work area. The second Z-axis linear module 416 is started to descend and the insulating cap is adsorbed by vacuum negative pressure through the insulating cap fixing part 418 to achieve rapid material collection. After the material collection is completed, the second Z-axis linear module 416 rises, and the first Y-axis module moves to the insulating cap assembly station to wait for assembly.The fourth servo motor 405 is started by the transmission belt 406 to make the swing cylinder 412 descend, the third clamp 411 is started to clamp the pinhole part and the grasping is completed, the fourth servo motor 405 is started by the transmission belt 406 to make the swing cylinder 412 rise to the designated working area, the swing cylinder 412 is started to flip the pinhole part 180°, the second clamp 404 and the third clamp 411 are started and clamp the pinhole part at the same time to prevent rotation, the second Z-axis linear module 416 is started and descends to the working area, the intelligent electric screwdriver 417 works to assemble the insulating nut and the pinhole part, after the assembly is completed, the second Z-axis linear module 416 rises, the second clamp 404 is loosened, the swing cylinder 412 is started to flip 180°, the fourth servo motor 405 drives the transmission belt 406 to descend and put the assembled parts in the fixture, the fourth servo motor 405 drives the transmission belt 406 to rise to the working area, completes the rapid assembly, and stops at the designated working area through the set dividing disk assembly 2, and the third industrial camera 303 takes pictures to determine whether the product is good or bad. The PLC controller sends a signal to the third Z-axis linear module 312 to start descending the fourth clamp 307 to clamp the product. After completion, the third Z-axis linear module 312 rises, and the second Y-axis linear module 304 starts to move. When the signal sent by the PLC controller indicates that the product is a defective product, the second Y-axis linear module 304 stops above the defective product collection box 308, the third Z-axis linear module 312 descends, the fourth clamp 307 is released, and the defective product falls into the defective product collection box 308. When the signal sent by the PLC controller indicates that the product is a good product, the second Y-axis linear module 304 starts to move above the conveyor belt 302, the third Z-axis linear module 312 descends, the fourth clamp 307 is released, and the good product falls on the conveyor belt 302. The conveyor belt 302 transfers the good product to the good product collection box 301, realizing the effect of automatic detection and automatic sorting. The above is the working process of the entire device, and the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An O-ring and insulating cap assembly line, characterized in that: include: A frame (5), wherein a support foot is fixed at a bottom corner of the frame (5), a cabinet door (7) is connected to the side of the frame (5) via a hinge, and a PLC controller is installed at one end of the frame (5); A first loading assembly (1), wherein the first loading assembly (1) is arranged at a left rear corner of the upper end of the frame (5), and the first loading assembly (1) comprises a first robot fixed base (110), a first four-axis robot (109), a first servo motor (106), a first flexible disk (102) and a first gripper cylinder (105), wherein the first robot fixed base (110) is fixed at a left rear corner of the upper end of the frame (5), the first four-axis robot (109) is mounted on the upper end of the first robot fixed base, an L-shaped connecting base (111) is fixed at the output end of the first four-axis robot (109), the first servo motor (106) is fixed to the inner side of the L-shaped connecting base (111) for adjusting the angle of the workpiece, and the first flexible disk (102) is fixed to a fixed plate (114). On one side of the upper end of the robot, the fixing plate (114) is located on the frame (5) on the right side of the first robot fixing base (110), a first direct vibration motor (103) is fixed on the fixing plate (114) on the right side of the first flexible disk (102), a first material bin (104) is installed on the top of the first direct vibration motor (103), the first material bin (104) is located on the right side of the first flexible disk (102), and the discharge port on the left side of the first material bin (104) is located on the upper side of the first flexible disk (102), the first gripper cylinder (105) is fixed on the inner side of the first connecting plate (112), the first connecting plate (112) is movably installed on the inner lower side of the L-shaped connecting seat (111) through a connecting shaft, and the lower side of the first gripper cylinder (105) passes through the first connecting plate (112) and is connected to the first gripper (101); a second loading assembly (6), wherein the second loading assembly (6) is arranged at the right front corner of the upper end of the frame (5), the second loading assembly (6) comprises a connecting seat, an elastic reducing rod (602), a first slide cylinder (603), a second flexible disk (604), a second direct vibration motor (605), a second material bin (606), a second four-axis robot (609) and a second robot fixed base (610), wherein the second robot fixed base (610) is fixed to the right front corner of the upper end of the frame (5) by bolts, the second four-axis robot (609) is installed on the second robot fixed base (610), the second flexible disk (604) is fixed to the frame (5) on one side of the second robot fixed base (610), the second direct vibration motor (605) is fixed to the frame (5) on one side of the second flexible disk (604) through a bottom plate, and the output end of the second direct vibration motor (605) is connected to the second material bin (606); A first assembly component (8), wherein the first assembly component (8) is arranged on a frame (5) between the first loading component (1) and the second loading component (6), the first assembly component (8) comprises a reducer base (801), a reducer (802), a wire slot box (803), a first linear slide rail (804), an X-axis linear module (806), a first Z-axis linear module (809), a second linear slide rail (810), a spring (811), a second slide cylinder (812), an elastic reducer rod clamp (813) and an elastic reducer rod vacuum pipe (814), the reducer base (801) is arranged on the frame (5) at the front side of the support frame, the support frame is fixed on the frame (5), the reducer (802) is fixed on the reducer base (801), and the A wire slot box (803) is provided on one side of the support frame, a first linear slide rail (804) is fixed on the upper front side of the support frame, the X-axis linear module (806) is provided on the top of the support frame, the first Z-axis linear module (809) is slidably connected to the first linear slide rail (804), the second linear slide rail (810) is provided on the front side of the first Z-axis linear module (809) through a mounting seat, the second slide cylinder (812) is installed on the front side of the mounting seat, a vacuum pump (815) is installed on the lower side of the second slide cylinder (812) through a connecting piece, an elastic reducer rod clamp (813) is installed on the connecting piece outside the vacuum pump (815), and the elastic reducer rod vacuum suction pipe (814) passes through the elastic reducer rod clamp (813) and is connected to the vacuum pump (815); The second assembly component (4) is arranged on the left front side of the upper end of the frame (5). The second assembly component (4) includes a first fixing frame (408) and a second fixing frame (420). The first fixing frame (408) and the second fixing frame (420) are both fixed on the left front side of the upper end of the frame (5). The first fixing frame (408) is arranged on the right side of the second fixing frame (420). A third slide cylinder (401) is fixed to the right side of the front end of the second fixing frame (420) through a connecting frame. A second clamping claw cylinder (402) is arranged on the front side of the third slide cylinder (401). A second clamping claw (404) is installed on the right telescopic end of the second clamping claw cylinder (402). An insulating cap feeder base (403) is arranged on the frame (5) between the first fixing frame (408) and the second fixing frame (420). An insulating cap feeder (419) is installed on the upper end of the insulating cap feeder base (403). A mounting frame is fixed to the right side of the front end of the mounting frame, a third linear slide rail (407) is fixed to the right side of the mounting frame, a bracket (409) is slidably connected to the third linear slide rail (407), a swing cylinder (412) is fixed to the bracket (409), a third clamping cylinder (421) is connected to the front side of the swing cylinder (412), a third clamping claw (411) is installed on the front side of the third clamping claw cylinder (421), and the third clamping claw (411) is located at the second clamping claw (404), a first Y-axis linear module (414) is installed on the upper end of the first fixing frame (408), a second Z-axis linear module (416) is installed on the front side of the first Y-axis linear module (414), an intelligent electric screwdriver (417) is fixed on one side of the second Z-axis linear module (416), an insulating cap fixing member (418) is fixed on the lower output end of the intelligent electric screwdriver (417), and the insulating cap fixing member (418) is located on the upper side of the second clamping jaw (404); The detection and sorting component (3) is arranged on a frame (5) of the first feeding component (1) and the second assembly component (4), and the detection and sorting component (3) comprises a third fixed frame (316), a second Y-axis linear module (304) is fixedly mounted on the top of the third fixed frame (316), a vertical plate (314) is mounted on the output end of the second Y-axis linear module (304), a third Z-axis linear module (312) is arranged on the vertical plate (314), and the third Z-axis linear module (312) outputs A third connecting plate is installed at the outlet end, a fourth clamping claw cylinder (315) is fixed on the third connecting plate, a fourth clamping claw (307) is connected to the lower telescopic end of the fourth clamping claw cylinder (315), a support seat is arranged at the rear side of the third fixed frame (316), a conveyor belt (302) is installed on the support seat, a defective product collection box (308) is placed on the inner frame (5) of the conveyor belt (302) and the third fixed frame (316), and a good product collection box (301) is arranged on the frame (5) on the left side of the conveyor belt (302); A partitioning disk assembly (2), the partitioning disk assembly (2) being arranged at a middle position of a frame (5), the partitioning disk assembly (2) comprising a turntable body (204), a plurality of product fixtures (205) being fixed at equal intervals on the upper end of the turntable body (204), a hollow sleeve (210) being fixed at the middle of the lower end of the turntable body (204), the lower end of the hollow sleeve (210) being rotatably connected to a base (208) via a bearing, the base (208) being fixed to an outer shell of a reduction gearbox assembly (202), the reduction gearbox assembly (202) being arranged inside the frame (5), a motor (203) being connected to the lower right side of the reduction gearbox assembly (202), a fixing member (207) being fixedly connected to the left side of the reduction gearbox, a second slot-type photoelectric sensor (206) being fixed to the fixing member (207), and a light shielding plate (201) being fixed at equal intervals at the lower edge of the turntable body (204).

2. The O-ring and insulating cap assembly line according to claim 1, characterized in that: An L-shaped support rod is also provided on the fixed plate (114) at the rear side of the first material bin (104), a first industrial camera (108) is fixed on the top of the support rod, a first optical lens (107) is installed on the first industrial camera (108), the first optical lens (107) is located directly above the first flexible disk (102), the output shaft on the right side of the first servo motor (106) and the connecting shaft on the right side of the first connecting plate (112) both pass through the L-shaped connecting seat (111) and are both fixed with sprockets (113), and the two sets of sprockets (113) are connected by a chain.

3. The O-ring and insulating cap assembly line according to claim 1, characterized in that: The second loading assembly (6) also includes a second optical lens (607) and a second industrial camera (608); a second support rod is fixed on the frame (5) on one side of the second silo (606); a second industrial camera (608) is fixed on the top of the second support; the second optical lens (607) is mounted on the second industrial camera (608); the second optical lens (607) is located directly above the second flexible disk (604); a connecting seat (601) is fixed on the output shaft on the lower side of the first four-axis robot (109); the first slide cylinder (603) is mounted on one side of the connecting seat (601); and the telescopic end at the bottom of the slide cylinder is connected to the elastic variable diameter rod (602).

4. The O-ring and insulating cap assembly line according to claim 1, characterized in that: An eighth servo motor (805) for driving is arranged on one side of the X-axis linear module (806), a ninth servo motor (808) for driving is arranged on one side of the first Z-axis linear module (809), and a first slot-type photoelectric sensor (807) is installed on the right side of the first Z-axis linear module (809), a spring (811) is arranged on the front side of the mounting seat, and the spring (811) is arranged on the upper side of the second slide cylinder (812).

5. The O-ring and insulating cap assembly line according to claim 1, characterized in that: A second servo motor (413) for driving the first Y-axis linear module (414) is installed on the first fixed frame (408) on one side of the first Y-axis linear module (414); a third servo motor (415) for driving the second Z-axis linear module (416) is installed on the first fixed frame (408) on one side of the second Z-axis linear module (416); a slide rail is fixed on the front side of the third slide cylinder (401); a fixed bar is slidably connected to the slide rail; the second clamping cylinder (402) is fixed on the fixed bar; and the right side of the fixed bar is fixedly connected to the right telescopic end of the third slide cylinder (401).

6. The O-ring and insulating cap assembly line according to claim 1, characterized in that: A fourth servo motor (405) is fixed on the left side of the mounting frame, and a screw is rotatably connected to the mounting frame on the right side of the fourth servo motor (405) through a bearing, the lower side of the screw extends to the lower side of the mounting frame, and pulleys are fixed to the lower output shaft of the fourth servo motor (405) and the bottom of the screw, and the two sets of pulleys are connected by a transmission belt (406), a nut seat is sleeved on the side of the screw, a second connecting plate is fixed on the side of the nut seat, and the second connecting plate is fixedly connected to the bracket (409), a guide plate is fixed on the top of the mounting frame, and a guide rod (410) slides through the guide plate, the top of the guide rod (410) is fixedly connected to the bracket (409), and the bottom of the guide rod (410) is fixedly connected to the side of the nut seat.

7. The O-ring and insulating cap assembly line according to claim 1, characterized in that: A fifth servo motor (310) for driving is installed on the third fixed frame (316) on one side of the second Y-axis linear module (304); a sixth servo motor (311) for driving the third Z-axis linear module (312) is fixed on one side of the vertical plate (314); a seventh servo motor (313) for driving the conveyor belt (302) is fixed on one side of the support seat; a fixed seat is arranged on the front side of the third fixed frame (316); a third industrial camera (303) is fixed on the top of the fixed seat; a third optical lens (305) is installed on the right side of the third industrial camera (303); and a ring light source (306) is arranged on the right side of the third optical lens (305).

8. The O-ring and insulating cap assembly line according to claim 1, characterized in that: A second gear (211) is fixedly mounted on the side of the hollow sleeve (210), a first gear (209) is fixedly mounted on the output shaft on the upper side of the reduction gearbox assembly (202), the first gear (209) and the second gear (211) are meshed, a support rod is fixed on the reduction gearbox assembly (202) inside the hollow sleeve (210), a light shielding plate (309) is fixed on the support rod, the light shielding plate (309) is arranged opposite to the annular light source (306), and the PLC controller is connected to the electrical equipment via a wire.

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