Efficient ball lapping machine for steel ball machining

Abstract

The utility model discloses an efficient ball lapping machine for steel ball machining, and relates to the technical field of ball lapping machines. The efficient ball lapping machine for steel ball machining comprises a box body, a driving mechanism is fixedly installed at the top of the interior of the box body, and a water cooling mechanism used for conducting water cooling and dust falling on balls is fixedly installed at the bottom of the interior of the box body. The radiator is powered on to operate to generate suction force to accelerate circulation of the refrigeration calandria and surrounding air, so that the refrigeration calandria is in a low-temperature state and then exchanges temperature with a water source in the water tank, and the water source stored in the water tank is in a low-temperature state; and a low-temperature water source is conveyed to the surface of the ball through a spray head pipe, so that the ball and the grinding plate in the machining process are rapidly cooled, meanwhile, the effect of covering dust generated by grinding the ball is achieved, and the function of improving the ball machining efficiency of the device is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of ball grinding machines, in particular to a high-efficiency ball grinding machine for steel ball processing. Background Art

[0002] When processing spheres such as construction and metal materials, a ball grinding machine is needed to grind the rough spheres, so as to achieve multiple processing directions such as smoothing the surface of the sphere and reducing the area of ​​the designated area of ​​the sphere. When processing the spheres, a ball grinding machine is needed to grind the spheres, which provides convenience for subsequent processing of the spheres.

[0003] When processing the sphere, an efficient ball grinding machine for steel ball processing is needed to provide convenience for processing the sphere. Among them, the "hydraulic ball grinding machine" disclosed by the application number "CN210060751U" has solved the problem that balls of different diameters can only be operated sequentially, and this grinding method can no longer meet people's needs.

[0004] However, there are still many defects in the actual use of grinding machines with similar structures. For example, it does not have the function of accurately adjusting the grinding accuracy of the ball. Excessive grinding force can easily damage the ball, and too small grinding force causes the ball to fail to reach the preset value, reducing the intelligent effect of the device. At the same time, it does not have the function of efficiently processing the ball. The internal mechanical structure of the device accumulates heat after running for a long time, and the equipment needs to be stopped for heat dissipation, resulting in a waste of cooling time for the device. It is impossible to stably process the ball for a long time, so it is necessary to design an efficient ball grinding machine for steel ball processing. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a high-efficiency ball grinding machine for steel ball processing to solve the above problems.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a high-efficiency ball grinding machine for steel ball processing, comprising a box body, a driving mechanism is fixedly installed on the top of the box body, and a water cooling mechanism for water cooling and dust reduction of the ball is fixedly installed on the bottom of the box body;

[0007] The driving mechanism comprises a servo motor, a screw is fixedly mounted on the output end of the servo motor, and a screw sleeve frame is threadedly mounted on the outer side of the screw;

[0008] The water cooling mechanism includes a water tank, a water pump is fixedly installed on one side of the water tank, a pipe is fixedly installed on one side of the water pump, and two groups of nozzle pipes are fixedly installed on one end of the pipe, a through collecting box is fixedly installed on the top of the water tank, a filter plate is fixedly installed inside the collecting box, a refrigeration pipe for cooling the water source is fixedly installed on the bottom of the water tank, and a radiator extending out of the box body is fixedly installed on one end of the refrigeration pipe.

[0009] Preferably, a controller is fixedly mounted on the top of the front side of the box, and a display screen is fixedly mounted on one side of the front side of the controller.

[0010] Preferably, a uniform speed motor is fixedly installed on the top of the screw sleeve frame, a shaft is fixedly installed on the output end of the uniform speed motor, a pressure sensor for monitoring the pressure value of the polished ball is fixedly installed on the bottom end of the shaft, and a polishing plate for polishing the ball is fixedly installed on the bottom of the pressure sensor.

[0011] Preferably, a limiting rod is fixedly installed on one side of the top of the box body, and a limiting sleeve fixedly connected to one end of the screw sleeve frame is movably installed on the outer side of the limiting rod.

[0012] Preferably, electric rods are fixedly mounted on both sides of the box body, and a clamp is fixedly mounted on the output end of the electric rod.

[0013] Preferably, a hinge is fixedly installed at the bottom of the front side of the box body, and a box door is movably installed on one side of the hinge.

[0014] Beneficial Effects

[0015] The utility model provides a high-efficiency ball grinding machine for steel ball processing. Compared with the prior art, it has the following beneficial effects:

[0016] 1. The servo motor is powered on to drive the screw to rotate, and the rotating screw can drive the screw sleeve frame to move vertically. The screw sleeve frame that moves vertically can drive the uniform speed motor to move synchronously, and then the uniform speed motor is powered on to drive the shaft to rotate. The rotating shaft can drive the grinding plate to rotate through the pressure sensor, and then the pressure sensor is powered on to monitor the grinding pressure applied by the grinding plate to the sphere in real time, and the monitoring electromagnetic signal is transmitted to the controller through the wire for calculation. When the controller calculates that the monitoring electromagnetic signal is greater than the preset value, the servo motor is controlled to power on and stop running through the wire, thereby realizing the function of accurately adjusting the grinding accuracy of the sphere, avoiding damage to the sphere caused by excessive grinding force, and the problem that the sphere cannot reach the preset value due to too small grinding force, thereby increasing the intelligent effect of the device.

[0017] 2. The radiator is powered on to generate suction to absorb the air around the device, speeding up the circulation between the refrigeration pipe and the surrounding air, so that the refrigeration pipe is in a low-temperature state, and then the refrigeration pipe in a low-temperature state exchanges temperature with the water source inside the water tank, so that the water source stored in the water tank is in a low-temperature state, and then the water pump is powered on to generate suction and absorb the low-temperature water source stored in the water tank through pipes, and the low-temperature water source is transported to the surface of the sphere through the nozzle pipe, so as to quickly cool down the sphere and grinding plate being processed, and at the same time, it plays a role in covering up the dust generated by the grinding sphere, realizing the function of improving the efficiency of the device in processing the sphere, avoiding the problem of heat accumulation in the mechanical structure of the device after long-term operation, and the need to stop the equipment for heat dissipation operation, shortening the cooling time of the device, and facilitating long-term stable processing of the sphere. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the front internal structure of the utility model;

[0020] Figure 3 It is a schematic diagram of the local structure of the driving mechanism of the utility model;

[0021] Figure 4 It is a schematic diagram of the partial structure of the water cooling mechanism of the utility model.

[0022] In the figure: 1. box body; 101. controller; 2. driving mechanism; 201. servo motor; 202. screw; 203. screw sleeve rack; 204. uniform speed motor; 205. shaft; 206. pressure sensor; 207. grinding plate; 3. water cooling mechanism; 301. water tank; 302. water pump; 303. nozzle pipe; 304. collecting box; 305. filter plate; 306. refrigeration exhaust pipe; 307. radiator; 4. limit rod; 401. limit sleeve; 5. electric rod; 501. fixture; 6. box door. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model provides two technical solutions:

[0025] Figure 1 , Figure 2, Figure 3 , Figure 4 The first embodiment is shown: a high-efficiency ball grinding machine for steel ball processing, comprising a box body 1, a driving mechanism 2 is fixedly installed on the top of the box body 1, and a water cooling mechanism 3 for water cooling and dust reduction of the ball is fixedly installed on the bottom of the box body 1;

[0026] The driving mechanism 2 includes a servo motor 201, a screw rod 202 is fixedly mounted on the output end of the servo motor 201, and a screw sleeve frame 203 is threadedly mounted on the outer side of the screw rod 202;

[0027] The water cooling mechanism 3 includes a water tank 301, a water pump 302 is fixedly installed on one side of the water tank 301, a pipe is fixedly installed on one side of the water pump 302, and two groups of nozzle pipes 303 are fixedly installed on one end of the pipe, a through collecting box 304 is fixedly installed on the top of the water tank 301, a filter plate 305 is fixedly installed inside the collecting box 304, a cooling pipe 306 for cooling the water source is fixedly installed at the bottom of the water tank 301, and a radiator 307 extending from the inside of the box body 1 is fixedly installed on one end of the cooling pipe 306;

[0028] A controller 101 is fixedly installed on the top of the front of the box body 1, and a display screen is fixedly installed on one side of the front of the controller 101. A limit rod 4 is fixedly installed on one side of the top inside the box body 1, and a limit sleeve 401 fixedly connected to one end of the screw sleeve frame 203 is movably installed on the outer side of the limit rod 4. Electric rods 5 are fixedly installed on both sides of the box body 1, and a clamp 501 is fixedly installed on the output end of the electric rod 5.

[0029] After the device is installed at the designated installation position, the operator opens the door 6 of the box and places the ball into the box 1, and then the two sets of electric rods 5 are powered on to drive the clamp 501 to move horizontally. The clamp 501 that moves horizontally can be used to clamp and fix the ball to be polished.

[0030] The servo motor 201 is powered on to drive the screw rod 202 to rotate, and the rotating screw rod 202 can drive the screw sleeve frame 203 to move vertically, and the screw sleeve frame 203 that moves vertically can drive the uniform speed motor 204 to move synchronously, and then the uniform speed motor 204 is powered on to drive the shaft rod 205 to rotate, and the rotating shaft rod 205 can drive the grinding plate 207 to rotate through the pressure sensor 206, and the rotating grinding plate 207 can grind the designated area of ​​the sphere, thereby realizing the function of grinding the sphere;

[0031] The radiator 307 is powered on to generate suction to absorb the air around the device, and the circulation between the cooling pipe 306 and the surrounding air is accelerated, so that the cooling pipe 306 is in a low-temperature state, and then the cooling pipe 306 in a low-temperature state exchanges temperature with the water source inside the water tank 301, so that the water source stored in the water tank 301 is in a low-temperature state, and then the water pump 302 is powered on to generate suction and absorb the low-temperature water source stored in the water tank 301 through the pipe fittings, and the low-temperature water source is transported to the surface of the ball through the nozzle pipe 303, so that the ball and the grinding plate 207 being processed are quickly cooled down, and at the same time, the dust generated by the grinding of the ball is covered, so as to improve the efficiency of the device in processing the ball;

[0032] The controller 101 is electrically connected to the internal electrical equipment of the device through a wire, which is convenient for the operator to intelligently control the internal electrical equipment of the device to power on and operate. The display screen can facilitate the operator to understand the operating status of the device. The limit rod 4 and the limit sleeve 401 can be used in conjunction to limit the moving position of the screw sleeve frame 203, thereby preventing the screw sleeve frame 203 from rotating synchronously with the screw rod 202.

[0033] Figure 1 , Figure 4 A second embodiment is shown, the main difference from the first embodiment is that a hinge is fixedly installed at the bottom of the front side of the box body 1, and a box door 6 is movably installed on one side of the hinge; a uniform speed motor 204 is fixedly installed on the top of the screw sleeve frame 203, a shaft rod 205 is fixedly installed at the output end of the uniform speed motor 204, a pressure sensor 206 for monitoring the pressure value of the polishing ball is fixedly installed at the bottom of the shaft rod 205, and a polishing plate 207 for polishing the ball is fixedly installed at the bottom of the pressure sensor 206.

[0034] By opening the box door 6, it is convenient to load and unload the ball, and it is also convenient for the operator to perform maintenance work on the electrical equipment inside the box 1;

[0035] The grinding pressure applied to the sphere by the grinding plate 207 is monitored in real time by energizing the pressure sensor 206, and the monitoring electromagnetic signal is transmitted to the controller 101 for calculation through a wire. When the controller 101 calculates that the monitoring electromagnetic signal is greater than a preset value, the servo motor 201 is powered on and stopped through the wire, thereby realizing the function of accurately adjusting the grinding accuracy of the sphere.

[0036] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency ball grinding machine for steel ball processing, comprising a housing (1), characterized in that: A driving mechanism (2) is fixedly installed on the top of the box (1), and a water cooling mechanism (3) for water cooling and dust reduction of the sphere is fixedly installed on the bottom of the box (1); The driving mechanism (2) comprises a servo motor (201), a screw rod (202) being fixedly mounted on the output end of the servo motor (201), and a screw sleeve frame (203) being threadedly mounted on the outer side of the screw rod (202); The water cooling mechanism (3) comprises a water tank (301), a water pump (302) is fixedly mounted on one side of the water tank (301), a pipe is fixedly mounted on one side of the water pump (302), and two groups of nozzle pipes (303) are fixedly mounted on one end of the pipe, a through collecting box (304) is fixedly mounted on the top of the water tank (301), a filter plate (305) is fixedly mounted inside the collecting box (304), a refrigeration pipe (306) for cooling a water source is fixedly mounted on the bottom of the water tank (301), and a radiator (307) extending out of the box body (1) is fixedly mounted on one end of the refrigeration pipe (306).

2. The high-efficiency ball grinding machine for steel ball processing according to claim 1, characterized in that: A controller (101) is fixedly mounted on the top of the front side of the box (1), and a display screen is fixedly mounted on one side of the front side of the controller (101).

3. The high-efficiency ball grinding machine for steel ball processing according to claim 1, characterized in that: A uniform speed motor (204) is fixedly mounted on the top of the screw sleeve frame (203); a shaft (205) is fixedly mounted on the output end of the uniform speed motor (204); a pressure sensor (206) for monitoring the pressure value of the polished ball is fixedly mounted on the bottom end of the shaft (205); and a polishing plate (207) for performing a polishing operation on the ball is fixedly mounted on the bottom of the pressure sensor (206).

4. The high-efficiency ball grinding machine for steel ball processing according to claim 1, characterized in that: A limiting rod (4) is fixedly installed on one side of the top of the box body (1), and a limiting sleeve (401) fixedly connected to one end of the screw sleeve frame (203) is movably installed on the outer side of the limiting rod (4).

5. The high-efficiency ball grinding machine for steel ball processing according to claim 1, characterized in that: Electric rods (5) are fixedly mounted on both sides of the box body (1), and a clamp (501) is fixedly mounted on the output end of the electric rod (5).

6. The high-efficiency ball grinding machine for steel ball processing according to claim 1, characterized in that: A hinge is fixedly mounted on the bottom of the front side of the box body (1), and a box door (6) is movably mounted on one side of the hinge.

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