Sectional type rubber forming machine
By using components such as limit strips, rollers and rotating rollers in segmented rubber molding machines, the deformation and displacement problems caused by impact on the conveyor belt are solved, and the stable and smooth conveying of rubber is achieved, ensuring that after cutting Consistency of shape.
Patent Information
- Application Number
- CN202422960006.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-12-03
AI Technical Summary
During the staged rubber molding process, the rubber deformation or displacement on the conveyor belt due to the impact force generated by gravity and inertia, affecting positioning, resulting in inconsistent rubber shape after cutting.
A segmented rubber forming machine is designed, including belt conveyor, cutting parts, anti-offset parts and gentle parts. Through components such as limit strips, drums, rotating rollers and electric push rods, the rubber is stable during the conveying process. Position and smooth delivery to prevent offset.
It effectively reduces the impact force when the rubber comes into contact with the belt, ensures the stability and positioning of the rubber during the conveying process, and prevents different shapes after cutting.
Smart Images
Figure CN222270531U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber processing, and more specifically to a segmented rubber molding machine. Background Art
[0002] Segmented rubber molding is a rubber processing technology, which is mainly used to produce large or super-large rubber products, such as rubber dams, rubber fenders, rubber bridge bearings, rubber pads, etc. The core of this technology is to divide the molding process of rubber products into multiple parts or stages to meet the production needs of large products and equipment limitations. In the segmented process, the rubber is first prefabricated into a simple shape close to the shape of the final product, and the rubber is usually initially formed by cutting.
[0003] In segmented rubber molding, the rubber is generally first transported to the bottom of the cutter through a conveyor belt for cutting to achieve initial molding. In this process, when the rubber falls on the belt, it may generate a large impact force due to gravity and inertia. This impact force may cause the belt to deform or shift instantly, thereby affecting the positioning of the rubber on the belt, causing the rubber to shift, which can easily make the shape of the rubber different after cutting. Utility Model Content
[0004] In order to overcome the above defects of the prior art, the utility model provides a segmented rubber molding machine to solve the problems existing in the above background technology.
[0005] The utility model provides the following technical solutions:
[0006] A segmented rubber molding machine, comprising: a belt conveyor, a cutting plate fixedly connected to the inner wall of a frame of the belt conveyor, the cutting plate being located between two belts of the belt conveyor, and further comprising: a cutting component, an anti-deviating component and a smoothing component, the cutting component being arranged above the cutting plate, the anti-deviating component being arranged on the frame of the belt conveyor, and the smoothing component being arranged on one side of the frame of the belt conveyor;
[0007] The anti-deviation component includes: two limit bars arranged above the belt of the belt conveyor, a plurality of rollers are rotatably connected inside the limit bars, a first fixed block is fixedly connected to the top surface of the belt conveyor frame, a threaded rod is internally threadedly connected to the first fixed block, and a turntable is fixedly connected to one end of the threaded rod.
[0008] Preferably, the anti-deviation component further comprises: a bearing, wherein the bearing is embedded in the limiting strip, and an inner ring of the bearing is fixedly connected to the threaded rod.
[0009] Preferably, the anti-deviation component also includes: two first connecting rods, both of which are rotatably connected to one side of the limit bar, and second connecting rods are rotatably connected to both sides of the first fixed block, and the second connecting rods are rotatably connected to the first connecting rod.
[0010] Preferably, the smoothing component includes: two second fixed blocks, both of which are fixedly connected to one side of the belt conveyor frame, a rotating roller is rotatably connected between the two second fixed blocks, and a plurality of conveying bars are fixedly connected to the outer wall surface of the rotating roller.
[0011] Preferably, the cutting component includes: two fixed frames, the two fixed frames are respectively fixedly connected to both sides of the belt conveyor, an inner groove is opened on one side of the fixed frame, and cutters are slidably connected inside the two inner grooves, and the cutters are located above the cutting plate. An electric push rod is fixedly connected to the inner bottom wall of the inner groove, and the telescopic shaft of the electric push rod is fixedly connected to the cutter.
[0012] Preferably, a control console is provided on one side of the belt conveyor, and the control console is electrically connected to the electric push rod.
[0013] Preferably, a fixing rod is fixedly connected to one side of the belt conveyor, and one end of the fixing rod is fixedly connected to the bottom surface of the console.
[0014] The technical effects and advantages of the utility model are as follows: before the rubber is conveyed, the staff can adjust the distance between the two limit strips to adapt the width of the rubber. When the rubber is processed, the movement of the belt of the belt conveyor will drive the rubber to move, and the rubber drives the rotating roller and the conveying strip to rotate, so that the conveying strip conveys the rubber to the belt of the belt conveyor in a straight line, so that the rubber can be moved to the belt of the belt conveyor in a stable and smooth manner, reducing the impact force generated when the rubber contacts the belt of the belt conveyor. During the rubber conveying process, the rubber is located between the two limit strips, and the rubber is assisted to move by multiple rollers, and the rubber is limited to prevent the rubber from shifting. Compared with the prior art, the present application can not only reduce the impact force generated when the rubber contacts the belt of the belt conveyor, but also limit the movement path of the rubber during the rubber conveying process to ensure that the rubber will not shift, thereby preventing the rubber from having different shapes after being cut. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;
[0016] Figure 2 It is a top view of the overall structure of the utility model;
[0017] Figure 3The three-dimensional structure of the utility model is shown in FIG. Figure 2 ;
[0018] Figure 4 It is a structural schematic diagram of the limit strip of the utility model;
[0019] Figure 5 It is a structural schematic diagram of the roller of the utility model;
[0020] Figure 6 This is a schematic diagram of the rotating roller structure of the utility model.
[0021] The accompanying drawings are marked as follows: 1. belt conveyor; 2. cutting plate; 3. fixing rod; 4. control console; 5. first fixing block; 6. limiting strip; 7. threaded rod; 8. turntable; 9. bearing; 10. first connecting rod; 11. second connecting rod; 12. roller; 13. second fixing block; 14. rotating roller; 15. conveying strip; 16. fixing frame; 17. inner groove; 18. electric push rod; 19. cutter. DETAILED DESCRIPTION
[0022] The present invention is further described below in conjunction with specific embodiments. However, people familiar with the art should understand that the detailed description given here in conjunction with the drawings is for better explanation, and the structure of the present invention necessarily exceeds these limited embodiments. For some equivalent replacement schemes or common means, they are no longer described in detail herein, but still fall within the scope of protection of the present application.
[0023] Figure 1 to Figure 6 It is the best embodiment of the utility model, and the following Figure 1 ~Attached Figure 6 The utility model is further described.
[0024] A segmented rubber molding machine includes: a belt conveyor 1. The belt conveyor 1 is an existing structure and is not described in detail here. A cutting plate 2 is fixedly connected to the inner wall of the frame of the belt conveyor 1. The cutting plate 2 is located between two belts of the belt conveyor 1. It also includes: a cutting component, an anti-deviating component and a smoothing component. The cutting component is arranged above the cutting plate 2, the anti-deviating component is arranged on the frame of the belt conveyor 1, and the smoothing component is arranged on one side of the frame of the belt conveyor 1.
[0025] Specifically, the anti-deviation component includes: two limit bars 6 arranged above the belt of the belt conveyor 1, the limit bars 6 are internally rotatably connected to a plurality of rollers 12, the top surface of the frame of the belt conveyor 1 is fixedly connected to a first fixed block 5, the internal thread of the first fixed block 5 is connected to a threaded rod 7, one end of the threaded rod 7 is fixedly connected to a turntable 8, the anti-deviation component also includes: a bearing 9, the bearing 9 is embedded in the limit bar 6, the inner ring of the bearing 9 is fixedly connected to the threaded rod 7, the anti-deviation component also includes: two first connecting rods 10, the two first connecting rods 10 are both rotatably connected to one side of the limit bar 6, the two sides of the first fixed block 5 are respectively rotatably connected to the second connecting rods 11, and the second connecting rod 11 is rotatably connected to the first connecting rod 10.
[0026] In this embodiment, by setting up a turntable 8, before the rubber is transported, the staff can rotate the two turntables 8, and the turntable 8 will drive the threaded rod 7 to rotate and move inside the first fixed block 5. At the same time, the threaded rod 7 will rotate inside the bearing 9. The bearing 9 can ensure the stability of the rotation of the threaded rod 7, and then the threaded rod 7 can squeeze the limit bar 6, so that the two limit bars 6 are close to each other. At the same time, when the limit bar 6 moves, the second connecting rod 11 and the first connecting rod 10 follow the limit bar 6 to move, and then they can play a traction role to ensure the stability of the movement of the limit bar 6. When the distance between the two limit bars 6 is adjusted, the conveying path of the rubber can be restricted to ensure that the rubber will not be offset during transportation.
[0027] Specifically, the smoothing component includes: two second fixed blocks 13, both of which are fixedly connected to one side of the frame of the belt conveyor 1, a rotating roller 14 is rotatably connected between the two second fixed blocks 13, and a plurality of conveying bars 15 are fixedly connected to the outer wall surface of the rotating roller 14.
[0028] In this embodiment, by setting up the rotating roller 14, the staff can place one end of the rubber transmitted by the external guide cylinder on the belt of the belt conveyor 1 through the conveying strip 15. When the external guide cylinder is loading the rubber, the movement of the belt of the belt conveyor 1 will cause the rubber to drive the rotating roller 14 and the conveying strip 15 to rotate. The conveying strip 15 can ensure that the rubber moves to the belt of the belt conveyor 1 stably and smoothly, thereby reducing the impact force generated when the rubber contacts the belt of the belt conveyor 1.
[0029] Specifically, the cutting component includes: two fixed frames 16, the two fixed frames 16 are respectively fixedly connected to the two sides of the belt conveyor 1, an inner groove 17 is opened on one side of the fixed frame 16, and a cutter 19 is slidably connected inside the two inner grooves 17. The cutter 19 is located above the cutting plate 2, and an electric push rod 18 is fixedly connected to the inner bottom wall of the inner groove 17, and the telescopic shaft of the electric push rod 18 is fixedly connected to the cutter 19.
[0030] In this embodiment, the electric push rod 18 is provided, and the telescopic shaft of the electric push rod 18 is contracted to drive the cutter 19 to move downward and cut the rubber moved onto the cutting plate 2, thereby achieving a preliminary shaping effect on the rubber.
[0031] Specifically, a control console 4 is provided on one side of the belt conveyor 1 , and the control console 4 is electrically connected to the electric push rod 18 .
[0032] In this embodiment, a control console 4 is provided so that a worker can open or close the electric push rod 18 through the control console 4 .
[0033] Specifically, a fixing rod 3 is fixedly connected to one side of the belt conveyor 1 , and one end of the fixing rod 3 is fixedly connected to the bottom surface of the control console 4 .
[0034] In this embodiment, the fixing rod 3 is provided, and the fixing rod 3 can support the console 4 when the console 4 is in use, thereby ensuring the stability of the console 4.
[0035] The working principle and use process of the utility model are as follows: before the rubber is conveyed, the staff can rotate the turntable 8, and the turntable 8 will drive the threaded rod 7 to rotate and move inside the first fixed block 5. At the same time, the threaded rod 7 will rotate inside the bearing 9. The bearing 9 can ensure the stability of the rotation of the threaded rod 7, and then the threaded rod 7 will squeeze the limit bar 6, so that the two limit bars 6 are close to each other, so as to adapt to the width of the rubber. At the same time, when the limit bar 6 moves, the second connecting rod 11 and the first connecting rod 10 will move with the limit bar 6, and then they can play a traction role to ensure the stability of the movement of the limit bar 6. When the distance between the two limit bars 6 is adjusted, the conveying path of the rubber can be restricted to ensure that the rubber will not deviate during transportation.
[0036] Through the provided conveying strip 15, the staff can place one end of the rubber transmitted by the external guide cylinder on the belt of the belt conveyor 1 through the conveying strip 15. When the external guide cylinder is feeding the rubber, the movement of the belt of the belt conveyor 1 will cause the rubber to drive the rotating roller 14 and the conveying strip 15 to rotate. Since the conveying strip 15 and the belt of the belt conveyor 1 are on the same plane, the conveying strip 15 can convey the rubber to the belt of the belt conveyor 1 in a straight line, so that the rubber can be moved to the belt of the belt conveyor 1 stably and smoothly, reducing the impact generated when the rubber contacts the belt of the belt conveyor 1. The rubber is then conveyed by the belt of the belt conveyor 1. During transportation, the rubber is located between the two limit bars 6, and the rubber is assisted to move by a plurality of rollers 12. When the rubber moves onto the cutting plate 2, the staff can turn on the electric push rod 18 through the control console 4. The telescopic shaft of the electric push rod 18 contracts to drive the cutter 19 to move downward and cut the rubber moved onto the cutting plate 2, thereby achieving a preliminary molding effect on the rubber and realizing a preliminary treatment of the rubber in segmented form. The rubber can also be prevented from being offset when being transported on the belt of the belt conveyor 1, thereby preventing the rubber from having different shapes after being cut.
[0037] The above is only the preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model.
Claims
1. A segmented rubber molding machine, comprising a belt conveyor (1), wherein a cutting plate (2) is fixedly connected to the inner wall of the frame of the belt conveyor (1), and the cutting plate (2) is located between two belts of the belt conveyor (1), characterized in that: It also comprises: a cutting component, an anti-deviating component and a smoothing component, wherein the cutting component is arranged above the cutting plate (2), the anti-deviating component is arranged on the frame of the belt conveyor (1), and the smoothing component is arranged on one side of the frame of the belt conveyor (1); The anti-deviating component comprises: two limit bars (6) arranged above the belt of the belt conveyor (1), the limit bars (6) are rotatably connected to a plurality of rollers (12) inside, a first fixed block (5) is fixedly connected to the top surface of the frame of the belt conveyor (1), the first fixed block (5) is internally threadedly connected to a threaded rod (7), and one end of the threaded rod (7) is fixedly connected to a turntable (8).
2. A segmented rubber molding machine according to claim 1, characterized in that: The anti-deviation component further comprises: a bearing (9), the bearing (9) being embeddedly mounted on the limiting strip (6), and the inner ring of the bearing (9) being fixedly connected to the threaded rod (7).
3. A segmented rubber molding machine according to claim 1, characterized in that: The anti-deviating component further comprises: two first connecting rods (10), the two first connecting rods (10) are both rotatably connected to one side of the limiting strip (6), and the two sides of the first fixing block (5) are respectively rotatably connected to second connecting rods (11), and the second connecting rod (11) is rotatably connected to the first connecting rod (10).
4. A segmented rubber molding machine according to claim 1, characterized in that: The flattening component comprises: two second fixed blocks (13), the two second fixed blocks (13) are fixedly connected to one side of the frame of the belt conveyor (1), a rotating roller (14) is rotatably connected between the two second fixed blocks (13), and a plurality of conveying bars (15) are fixedly connected to the outer wall surface of the rotating roller (14).
5. The segmented rubber molding machine according to claim 1, characterized in that: The cutting component comprises: two fixing frames (16), the two fixing frames (16) being fixedly connected to two sides of the belt conveyor (1), respectively; an inner groove (17) is provided on one side of the fixing frame (16), a cutter (19) being slidably connected inside the two inner grooves (17), the cutter (19) being located above the cutting plate (2), an electric push rod (18) being fixedly connected to the inner bottom wall of the inner groove (17), and a telescopic shaft of the electric push rod (18) being fixedly connected to the cutter (19).
6. A segmented rubber molding machine according to claim 5, characterized in that: A control console (4) is provided on one side of the belt conveyor (1), and the control console (4) is electrically connected to the electric push rod (18).
7. A segmented rubber molding machine according to claim 6, characterized in that: A fixing rod (3) is fixedly connected to one side of the belt conveyor (1), and one end of the fixing rod (3) is fixedly connected to the bottom surface of the control console (4).