Outer wall mold
By setting a give way channels communicating with the forming cavity between the side panel components of the exterior wall mold, a closed through hole is formed, which solves the slurry leakage caused by traditional U-shaped through holes, and achieves a more uniform slurry filling and injection molding process. Improved effect.
Patent Information
- Application Number
- CN202323329843.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-06
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2033-12-06
AI Technical Summary
The side panels of traditional exterior wall molds are equipped with U-shaped through holes with too long lengths, resulting in slurry leakage and incomplete filling, affecting the quality and integrity of injection molded parts.
Design an exterior wall mold, by providing a gift channel communicating with the forming cavity between the side panel components, replacing a conventional U-shaped through hole, forming a closed through hole for steel bars to pass through, and in a layered structure Give the channel for easy mold removal.
A more uniform slurry filling is achieved, the quality and production efficiency of injection molded parts are improved, and the occurrence of quality problems is reduced.
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Figure CN222270669U_ABST
Abstract
Description
[Technical field]
[0002] The present application relates to the technical field of exterior wall moulds, and in particular to an exterior wall mould. [Background technology]
[0004] Before injection molding, the side panels of traditional exterior wall molds will have a U-shaped through hole for steel bars to pass through. The length of the through hole will be set very long and its opening must extend from the upper edge of the side panel to the middle of the side panel. On the one hand, the steel bars can be passed through the opening and placed in the middle of the finished exterior wall to enhance the structural strength and stability of the exterior wall. On the other hand, it can also facilitate mold removal. During the injection molding process, when the slurry is injected into the mold, the U-shaped through hole will produce an open channel due to its excessive length, so that part of the slurry can escape from the through hole, which leads to the loss of slurry and incomplete slurry filling, affecting the quality and integrity of the injection molded parts. [Summary of the invention]
[0006] The utility model discloses an exterior wall mould, which solves the problem of slurry leakage caused by the side plates of the traditional exterior wall moulds being provided with U-shaped through holes which are too long.
[0007] To solve the above problems, the utility model proposes the following solution: an exterior wall mold, comprising a molding component and a supporting component for supporting the molding component, the molding component comprising a molding cavity, and a side panel assembly located on two opposite sides of the molding cavity and having a layered structure, a clearance channel interconnected with the molding cavity is provided between the layers of the side panel assembly, the clearance channel is used for allowing steel bars to pass through and for the steel bars to fit around the clearance channel.
[0008] In the exterior wall mold as described above, the side panel assembly includes a first horizontal panel, a second horizontal panel and a third horizontal panel arranged in sequence from top to bottom, and a connecting piece for connecting the first horizontal panel, the second horizontal panel and the third horizontal panel.
[0009] In the exterior wall mold as described above, a first clearance hole is opened on the first horizontal plate, and the first clearance hole is arranged corresponding to the first clearance hole located on the other side of the molding cavity to form a clearance channel running through the molding cavity.
[0010] In an exterior wall mold as described above, a second make way through hole is opened on the third horizontal plate, and the second make way through hole is arranged correspondingly to the second make way through hole located on the other side of the forming cavity to form a make way passage running through the forming cavity, and the first make way through hole and the second make way through hole are arranged correspondingly and their openings face oppositely.
[0011] In the exterior wall mold as described above, the aperture of the first clearance through hole gradually decreases from close to the second horizontal plate to away from the second horizontal plate, and the aperture of the second clearance through hole gradually decreases from close to the second horizontal plate to away from the second horizontal plate.
[0012] In the exterior wall mold as described above, a plurality of first clearance through holes are provided, and the first clearance through holes are sequentially arranged on the first horizontal plate along the length direction of the first horizontal plate.
[0013] In an exterior wall mold as described above, the connecting member includes a first connecting end for connecting to the first horizontal plate, a second connecting end for connecting to the third horizontal plate, and a connecting through hole for connecting to the second horizontal plate and located between the first connecting end and the second connecting end.
[0014] In the exterior wall mold as described above, the thickness of the first transverse plate is H1, the thickness of the second transverse plate is H2, the thickness of the third transverse plate is H3, and H1=H3>2H2 is satisfied.
[0015] In the above-mentioned exterior wall mold, the thickness of the first clearance through hole is L1, and satisfies 3L1
[0016] In the exterior wall mold as described above, the support component includes a support body and brackets distributed along the circumference of the support body, and the brackets are respectively connected to each main body part of the support body.
[0017] Compared with the prior art, this application has the following advantages:
[0018] By providing a clearance channel that is interconnected with the forming cavity between the side panel components, the U-shaped through hole for the steel bars to pass through is replaced by a closed through hole that can also allow the steel bars to pass through. Because the clearance channel is provided between the layers of the layered structure, it is also convenient to remove the mold, and the closed through hole can make the steel bars fit around the clearance channel, so there will not be a lot of space for leakage like the traditional U-shaped through hole, so that more uniform slurry filling is achieved, and the quality of the injection molded parts is improved. This design can improve the effect and production efficiency of the injection molding process, while reducing the occurrence of quality problems, and solves the problem of leakage caused by the U-shaped through hole on the side panel of the traditional exterior wall mold.
Brief Description of the Drawings
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for describing the embodiments are briefly introduced below.
[0021] Figure 1 is a top view of an exterior wall mold in this embodiment;
[0022] Figure 2 is a side view of an exterior wall mold in this embodiment;
[0023] Figure 3 This embodiment Figure 2 A magnified view of middle;
[0024] Figure 4 This embodiment Figure 2 Enlarged view of middle B;
[0025] Figure 5 This is a front view of an exterior wall mold in this embodiment;
[0026] Figure 6 Schematic diagram of the structure of the side panel assembly with a U-shaped through-hole structure in this embodiment. [Specific implementation method]
[0028] In order to make the technical problems, technical solutions and beneficial effects solved by the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0029] like Figure 1-6 As shown, an exterior wall mold includes a molding component and a supporting component for supporting the molding component, the molding component includes a molding cavity, and a side panel assembly 1 located on two opposite sides of the molding cavity and having a layered structure, and a clearance channel interconnected with the molding cavity is provided between each layer of the side panel assembly 1, and the clearance channel is used for steel bars to pass through and make the steel bars fit around the clearance channel.
[0030] In this embodiment, a clearance channel interconnected with the molding cavity is provided between the side panel components 1, and the U-shaped through hole 100 for the steel bars to pass through is replaced by a closed through hole that can also allow the steel bars to pass through. Because the clearance channel is provided between the layers of the layered structure, it is also convenient to remove the mold, and the closed through hole can make the steel bars fit around the clearance channel, so there will not be a lot of space reserved for leakage like the traditional U-shaped through hole 100, thereby achieving more uniform slurry filling and improving the quality of the injection molded parts. This design can improve the effect and production efficiency of the injection molding process, while reducing the occurrence of quality problems, and solves the problem of leakage caused by the U-shaped through hole 100 on the side panel of the traditional exterior wall mold.
[0031] Furthermore, the side panel assembly 1 includes a first transverse panel 11 , a second transverse panel 12 and a third transverse panel 13 which are sequentially arranged from top to bottom, and a connecting member 14 for connecting the first transverse panel 11 , the second transverse panel 12 and the third transverse panel 13 .
[0032] In the present embodiment, the side panel assembly 1 includes a first transverse panel 11, a second transverse panel 12 and a third transverse panel 13 which are sequentially arranged from top to bottom, and a connector 14 for connecting the first transverse panel 11, the second transverse panel 12 and the third transverse panel 13. This design has the advantages of structural stability, easy installation and disassembly, and strong adaptability. By connecting the transverse panels together through the connector 14, the side panel assembly can maintain a stable shape and prevent deformation or displacement, thereby ensuring the precision and accuracy of the mold. At the same time, the use of the connector also facilitates the installation and disassembly of the side panel assembly, improves production efficiency and saves time. The transverse panels arranged from top to bottom of the side panel assembly can adapt to the requirements of workpieces of different sizes and shapes, and the number of transverse panels can be increased or decreased to meet the requirements of different injection molds.
[0033] Furthermore, a first clearance through hole 15 is formed on the first transverse plate 11 , and the first clearance through hole 15 is arranged corresponding to the first clearance through hole 15 located on the other side of the molding cavity to form a clearance channel running through the molding cavity.
[0034] In this embodiment, the purpose of this design is to achieve the circulation of materials or fluids in the molding cavity during the molding process.
[0035] By providing the first clearance through hole 15 on the first transverse plate 11 and cooperating with the corresponding through hole on the other side of the molding cavity, a clearance channel is formed. In this way, the material or fluid can flow freely in the molding cavity through the clearance channel to achieve the desired molding effect and structure.
[0036] The advantage of this design is to ensure the continuity and consistency of the clearance channel. Through the corresponding arrangement of the clearance through holes, the clearance channel can run through the entire molding cavity, ensuring the uniform distribution and flow of the material or fluid during the molding process, thereby achieving the consistency of the molded parts.
[0037] In summary, the first clearance through hole 15 on the first transverse plate 11 and the corresponding through hole on the other side of the molding cavity form a clearance channel running through the molding cavity for the circulation of materials or fluids. This design scheme helps to achieve the expected effect and structural requirements of the molding process.
[0038] Furthermore, a second make way through hole 16 is opened on the third horizontal plate 13, and the second make way through hole 16 is arranged correspondingly to the second make way through hole 16 located on the other side of the forming cavity to form a make way passage running through the forming cavity, and the first make way through hole 15 and the second make way through hole 16 are arranged correspondingly and their openings face oppositely.
[0039] In this embodiment, a second clearance through hole 16 is provided on the third transverse plate 13 and matched with a corresponding through hole on the other side of the molding cavity to form a clearance channel. In this way, the material or fluid can flow freely in the molding cavity through the clearance channel to achieve the desired molding effect and structure.
[0040] In addition, the first clearance hole 15 and the second clearance hole 16 are arranged corresponding to each other and have openings in opposite directions. The purpose of this design is to ensure that the flow direction of the material or fluid in the clearance channel is consistent, so as to better control the molding process.
[0041] In summary, the second clearance through hole 16 on the third horizontal plate 13 and the corresponding through hole on the other side of the molding cavity form a clearance channel that runs through the molding cavity, and the first clearance through hole 15 and the second clearance through hole 16 are arranged correspondingly and have openings in opposite directions. This design scheme helps to achieve the circulation of materials or fluids during the molding process and ensure the consistency of the flow direction.
[0042] Furthermore, the diameter of the first clearance through hole 15 gradually decreases from close to the second transverse plate 12 to away from the second transverse plate 12 , and the diameter of the second clearance through hole 16 gradually decreases from close to the second transverse plate 12 to away from the second transverse plate 12 .
[0043] In this embodiment, the purpose of this design is to achieve gradual compression of the fluid or material and increase the flow rate in the give way channel. By gradually reducing the aperture of the through hole from the proximal end to the distal end, the flow rate of the fluid or material in the channel can be increased, thereby achieving better flow control and molding effects.
[0044] Specifically, the gradually decreasing aperture of the first clearance hole 15 can achieve a gradually increasing compression effect when the fluid or material passes through the clearance channel, and the gradually decreasing aperture of the second clearance hole 16 can further accelerate the flow rate of the fluid or material to meet the requirements of the molding process.
[0045] In summary, according to the design requirements, the apertures of the first and second clearance holes 15 and 16 gradually decrease from the side close to the second transverse plate 12. This design helps to achieve gradual compression and flow rate increase of the fluid or material to meet the needs of the molding process.
[0046] Furthermore, a plurality of the first clearance through holes 15 are provided, and are sequentially arranged on the first transverse plate 11 along the length direction of the first transverse plate 11 .
[0047] Furthermore, the connecting member 14 includes a first connecting end 141 for connecting to the first transverse plate 11, a second connecting end 142 for connecting to the third transverse plate 13, and a connecting through hole 143 for connecting to the second transverse plate 12 and located between the first connecting end 141 and the second connecting end 142.
[0048] Furthermore, the thickness of the first transverse plate is H1, the thickness of the second transverse plate 12 is H2, the thickness of the third transverse plate 13 is H3, and H1=H3>2H2 is satisfied.
[0049] In this embodiment, the purpose is to provide enough space in the molding cavity to accommodate the formation of the clearance channel and ensure the stability and functionality of the channel.
[0050] By ensuring that the third transverse plate 13 with a thickness of H3 is thicker than the second transverse plate 12 with a thickness of H2, sufficient material thickness can be provided to accommodate the opening of the clearance channel. In addition, keeping the thickness H1 of the first transverse plate 11 equal to that of the third transverse plate 13 is to maintain the balance and stability of the overall structure.
[0051] Furthermore, the thickness of the first through hole 15 is L1, and satisfies 3L1
[0052] In the present embodiment, the purpose of doing so is to ensure the stability and functionality of the channel during the formation of the give way channel.
[0053] Furthermore, the support component includes a support body 2 and brackets 3 distributed along the circumference of the support body 2 , and the brackets 3 are respectively connected to each main body part of the support body 2 .
[0054] In this embodiment, the bracket is provided to facilitate demoulding.
[0055] The working principle of the utility model is as follows:
[0056] By providing a clearance channel that is interconnected with the molding cavity between the side panel components 1, the U-shaped through hole 100 for the steel bars to pass through is replaced by a closed through hole that can also allow the steel bars to pass through. Because the clearance channel is provided between the layers of the layered structure, it is also convenient to remove the mold, and the closed through hole can make the steel bars fit around the clearance channel, so there will not be a lot of space for leakage like the traditional U-shaped through hole 100, so that more uniform slurry filling is achieved, and the quality of the injection molded parts is improved. This design can improve the effect and production efficiency of the injection molding process, while reducing the occurrence of quality problems, and solves the problem of leakage caused by the U-shaped through hole 100 on the side panel of the traditional exterior wall mold.
[0057] The above is an implementation method provided in combination with specific content, and it is not considered that the specific implementation of this application is limited to these descriptions. Any similarity or similarity with the method, structure, etc. of this application, or any technical deduction or replacement made on the premise of the concept of this application, shall be deemed to be within the scope of protection of this application.
Claims
1. An exterior wall mold, comprising a molding component and a supporting component for supporting the molding component, characterized in that: The forming component comprises a forming cavity, and side panel components (1) located on two opposite sides of the forming cavity and having a layered structure, wherein a clearance channel interconnected with the forming cavity is provided between the layers of the side panel components (1), and the clearance channel is used for allowing a steel bar to pass through and for the steel bar to be fitted around the clearance channel.
2. An exterior wall mold according to claim 1, characterized in that: The side panel assembly (1) comprises a first transverse panel (11), a second transverse panel (12) and a third transverse panel (13) which are arranged in sequence from top to bottom, and a connecting member (14) for connecting the first transverse panel (11), the second transverse panel (12) and the third transverse panel (13).
3. An exterior wall mold according to claim 2, characterized in that: The first transverse plate (11) is provided with a first clearance through hole (15), and the first clearance through hole (15) is arranged corresponding to the first clearance through hole (15) located on the other side of the molding cavity to form a clearance channel running through the molding cavity.
4. An exterior wall mold according to claim 3, characterized in that: The third transverse plate (13) is provided with a second clearance through hole (16), the second clearance through hole (16) being arranged correspondingly to the second clearance through hole (16) located on the other side of the molding cavity to form a clearance passage running through the molding cavity, and the first clearance through hole (15) and the second clearance through hole (16) being arranged correspondingly and with their openings facing opposite directions.
5. An exterior wall mold according to claim 4, characterized in that: The aperture of the first clearance through hole (15) gradually decreases from a direction close to the second transverse plate (12) to a direction away from the second transverse plate (12), and the aperture of the second clearance through hole (16) gradually decreases from a direction close to the second transverse plate (12) to a direction away from the second transverse plate (12).
6. The exterior wall mold according to claim 3, characterized in that: A plurality of the first clearance through holes (15) are provided, and are arranged on the first transverse plate (11) in sequence along the length direction of the first transverse plate (11).
7. An exterior wall mold according to claim 2, characterized in that: The connecting member (14) comprises a first connecting end (141) for connecting to the first transverse plate (11), a second connecting end (142) for connecting to the third transverse plate (13), and a connecting through hole (143) for connecting to the second transverse plate (12) and located between the first connecting end (141) and the second connecting end (142).
8. An exterior wall mold according to claim 4, characterized in that: The thickness of the first transverse plate is H1, the thickness of the second transverse plate (12) is H2, the thickness of the third transverse plate (13) is H3, and H1=H3>2H2 is satisfied.
9. An exterior wall mold according to claim 8, characterized in that: The thickness of the first clearance through hole (15) is L1, and satisfies 3L1<H1; the thickness of the second clearance through hole (16) is L2, and satisfies 3L2<H3.
10. The exterior wall mold according to claim 1, characterized in that: The support component comprises a support body (2), and brackets (3) distributed along the circumference of the support body (2), and the brackets (3) are respectively connected to various main body parts of the support body (2).