Granulator with material guide structure

By introducing a guide mechanism and cleaning mechanism into the granulator, the plastic strips are automatically pulled and impurities on the filter screen are cleaned, which solves the problem of artificial traction and scalding caused by the lack of guide to the die head, and improves the discharge efficiency and safety.

CN222270877UActive Publication Date: 2024-12-31HULUDAO LIYUAN WATER CONSERVANCY CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202421122737.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-31
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing granulator die head lacks a material-guided structure, which leads to cumbersome manual traction and easy scalding, and the die head is high in temperature.

Method used

A granulator with a material-guiding structure was designed. The material-guiding mechanism was used to drive the material-guiding rod through an electric push rod and a screw, which automatically pulled the plastic strip away from the die head, and drove the scraper to rotate and scrape the filter through the cleaning mechanism. impurities.

Benefits of technology

It improves the discharge efficiency and safety of the granulator, prevents artificial scalding, and improves the practicality and cleaning convenience of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pelletizer with a material guide structure, which relates to the technical field of pelletizers and comprises a machine body and a die head, a driving motor is fixed at one end of the machine body, a barrel is arranged above the machine body, and a conveying screw is mounted in the barrel through a bearing. According to the pelletizer with the material guide structure, when plastic is discharged from a discharge port of a die head, an electric push rod pushes a material guide rod upwards to enable the material guide rod to be supported below a plastic strip, then a first motor drives a lead screw to rotate, a moving block drives the material guide rod to move from the outer side of the lead screw to one side, and the plastic strip is discharged from the discharge port of the die head; meanwhile, the two ends of a moving block slide towards one side in a sliding groove of a vertical frame, a material guiding rod pulls the plastic strip to move towards a conveying roller, one end of the plastic strip makes contact with the conveying roller, the plastic strip is pulled to be away from a die head, the plastic strip can be conveniently guided through the arrangement of the material guiding rod, and manual scalding is prevented; and the discharging efficiency and the safety of the granulator are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of granulators, in particular to a granulator with a material guiding structure. Background Art

[0002] Plastic sheets, pipes and profiles are common plastic products. Plastic sheets are widely used in construction, advertising, furniture, electronics, packaging and other fields. Plastic pipes are widely used in water supply pipes, drainage pipes, chemical pipes, wire protection pipes and other fields. Plastic profiles are commonly found in door and window frames, decorative materials, electrical appliance casings and other fields. In the production process of these plastic sheets, pipes and profiles, the plastic raw materials are subjected to processing techniques such as heating, calendering, extrusion or injection molding to be formed into the required sheets, pipes or profiles. A granulator is used in this process, which can process waste plastics or new plastic raw materials into plastic granules.

[0003] However, the existing granulator has the following disadvantages: since the die head of the granulator squeezes the plastic into strips and lacks a material guiding structure, the plastic coming out of the die head needs to be manually pulled into a cooling water pool for cooling. However, manual pulling and guiding is troublesome and the die head has a certain high temperature, which can easily burn the hands of the staff. Therefore, the existing granulator needs to be improved. Utility Model Content

[0004] The utility model aims to provide a granulator with a material guiding structure to solve the problems raised by the above background technology that the die head of the granulator currently on the market lacks a material guiding structure, manual pulling and guiding of the material is troublesome, and the die head has a certain high temperature, which is easy to burn the hands of the staff.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a granulator with a material guiding structure, comprising a machine body and a die head, a driving motor is fixed at one end of the machine body, a barrel is arranged above the machine body, a conveying screw is installed inside the barrel through a bearing, one end of the conveying screw is connected to the driving motor, a feed hopper is connected to the top of the barrel near the driving motor, a crushing assembly is installed inside the feed hopper, a heating assembly is installed on the outside of the barrel, the die head is installed at one end of the barrel away from the driving motor, a filter screen and a porous plate are installed on the inner side of the barrel near the die head, a guide groove is opened inside the die head, and a heating sleeve is installed on the outside of the die head.

[0006] Preferably, a support seat is fixed to one end of the machine body close to the die head, a stand is fixed above the support seat, and a material guiding mechanism is installed on one side of the stand close to the die head.

[0007] Preferably, a conveying roller is installed on one side of the stand close to the material guiding mechanism through a bearing, a cleaning mechanism is installed on the inner side of the die head, and the cleaning mechanism is connected to the porous plate, and a scraper is connected to one end of the cleaning mechanism close to the filter.

[0008] Preferably, the material guiding mechanism comprises a screw rod, a material guiding rod, an electric push rod, a No. 1 motor and a moving block, and the screw rod is installed in the reserved groove of the stand through a bearing.

[0009] Preferably, one end of the screw rod is connected to a No. 1 motor, the outer side of the screw rod is threaded with a moving block, an electric push rod is fixed above the moving block, and the electric push rod is connected to a material guide rod through a fixed frame near the top of the die head.

[0010] Preferably, the cleaning mechanism comprises a first gear, a second gear, a second motor and a rotating shaft, and a side of the porous plate close to the die head is connected to the rotating shaft via a bearing.

[0011] Preferably, the rotating shaft passes through the middle of the porous plate and the filter screen, the rotating shaft is connected to the scraper plate near the outer side of the filter screen, and one end of the rotating shaft near the built-in groove of the die head is fixedly sleeved with a No. 1 gear.

[0012] Preferably, one side of the No. 1 gear is meshed with a No. 2 gear, one side of the No. 2 gear is connected to a No. 2 motor via a transmission shaft, and the No. 2 motor is located outside the die head.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. A material guiding mechanism is provided. When the plastic comes out from the discharge port of the die head, the electric push rod pushes the material guiding rod upward so that the material guiding rod is supported under the plastic strip. Then the No. 1 motor drives the screw rod to rotate, and the moving block drives the material guiding rod to move to one side on the outside of the screw rod. At the same time, the two ends of the moving block slide to one side in the slide groove of the stand. The material guiding rod drags the plastic strip to the conveying roller, so that one end of the plastic strip contacts the conveying roller, and the plastic strip is pulled away from the die head. The setting of the material guiding rod can facilitate the guiding of the plastic strip and prevent artificial scalding, thereby improving the discharge efficiency and safety of the granulator.

[0015] 2. A cleaning mechanism and a scraper are provided. By starting the No. 2 motor, the No. 2 motor drives the No. 2 gear to rotate, and the No. 2 gear drives the No. 1 gear to rotate, and then the No. 1 gear drives the rotating shaft to rotate. The rotating shaft drives the scraper to rotate and scrape on the filter screen, so as to scrape off the impurities adhering to the filter screen, preventing the impurities from adhering for a long time and making subsequent cleaning inconvenient, thereby improving the practicality of the granulator. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the side cross-sectional structure of the movable block of the utility model;

[0019] Figure 4 This is a schematic diagram of the main cross-sectional structure of the material guiding mechanism of the utility model;

[0020] Figure 5 This is a schematic diagram of the top view of the cross-sectional structure of the cleaning mechanism of the utility model;

[0021] Figure 6 This is a schematic diagram of the scraper structure from the side of the utility model;

[0022] Figure 7 This is an enlarged structural diagram of point A of the utility model.

[0023] In the figure: 1. Machine body; 2. Driving motor; 3. Feed hopper; 4. Cylinder; 5. Conveying screw; 6. Crushing assembly; 7. Material guiding mechanism; 701. Screw; 702. Guide rod; 703. Electric push rod; 704. Motor No. 1; 705. Moving block; 8. Heating assembly; 9. Cleaning mechanism; 901. Gear No. 1; 902. Gear No. 2; 903. Motor No. 2; 904. Rotating shaft; 10. Die head; 11. Heating sleeve; 12. Stand; 13. Conveying roller; 14. Support seat; 15. Guide trough; 16. Filter screen; 17. Scraper; 18. Perforated plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-Figure 3 and Figure 5-Figure 7The utility model provides a technical solution: a granulator with a material guiding structure, comprising a body 1 and a die head 10, a driving motor 2 is fixed at one end of the body 1, a barrel 4 is arranged above the body 1, a conveying screw 5 is installed inside the barrel 4 through a bearing, one end of the conveying screw 5 is connected to the driving motor 2, a feed hopper 3 is connected to the top of the barrel 4 near the driving motor 2, a crushing assembly 6 is installed inside the feed hopper 3, a heating assembly 8 is installed on the outside of the barrel 4, the die head 10 is installed at one end of the barrel 4 away from the driving motor 2, a filter screen 16 and a porous plate 18 are installed on the inner side of the barrel 4 near the die head 10, a guide groove 15 is opened inside the die head 10, and a heating sleeve 11 is installed on the outside of the die head 10.

[0026] See also Figure 1-Figure 4 A support seat 14 is fixed to one end of the body 1 close to the die head 10, a stand 12 is fixed above the support seat 14, a material guide mechanism 7 is installed on the side of the stand 12 close to the die head 10, a conveying roller 13 is installed on the side of the stand 12 close to the material guide mechanism 7 through a bearing, the material guide mechanism 7 includes a screw rod 701, a material guide rod 702, an electric push rod 703, a No. 1 motor 704 and a moving block 705, a screw rod 701 is installed in the reserved groove of the stand 12 through a bearing, one end of the screw rod 701 is connected to the No. 1 motor 704, a moving block 705 is threadedly sleeved on the outer side of the screw rod 701, an electric push rod 703 is fixed above the moving block 705, the electric push rod 703 is connected to the material guide rod 702 through a fixed frame near the die head 10, and baffle rods are fixed at both ends of the material guide rod 702.

[0027] During specific implementation, since the die head 10 of the granulator will extrude the plastic into strips, it is necessary to manually pull the plastic coming out of the die head 10 into the cooling water pool for cooling. However, manual pulling and guiding is troublesome and the die head 10 will have a certain high temperature, which is easy to burn the hands of the staff. When the plastic comes out from the discharge port of the die head 10, the electric push rod 703 pushes the guide rod 702 upward so that the guide rod 702 is supported under the plastic strip, and then the No. 1 motor 704 drives the screw rod 701 to rotate, and the moving block 705 drives the guide rod 702 to move to one side on the outside of the screw rod 701. At the same time, the two ends of the moving block 705 slide to one side in the slide groove of the stand 12, and the guide rod 702 drags the plastic strip to move to the conveying roller 13, so that one end of the plastic strip contacts the conveying roller 13, and the plastic strip is pulled away from the die head 10. The setting of the guide rod 702 can facilitate the guiding of the plastic strip and prevent manual scalding, thereby improving the discharge efficiency and safety of the granulator.

[0028] See also Figure 2 and Figure 5-Figure 7A cleaning mechanism 9 is installed on the inner side of the die head 10, and the cleaning mechanism 9 is connected to the porous plate 18. The end of the cleaning mechanism 9 close to the filter screen 16 is connected to the scraper 17. The cleaning mechanism 9 includes a No. 1 gear 901, a No. 2 gear 902, a No. 2 motor 903 and a rotating shaft 904. The side of the porous plate 18 close to the die head 10 is connected to the rotating shaft 904 through a bearing. The rotating shaft 904 runs through the middle of the porous plate 18 and the filter screen 16. The outer side of the rotating shaft 904 close to the filter screen 16 is connected to the scraper 17. The end of the rotating shaft 904 close to the built-in groove of the die head 10 is fixedly sleeved with the No. 1 gear 901, one side of the No. 1 gear 901 is meshed with the No. 2 gear 902, and one side of the No. 2 gear 902 is connected to the No. 2 motor 903 through a transmission shaft. The No. 2 motor 903 is located on the outer side of the die head 10, and the structure of the scraper 17 is a "cross".

[0029] In specific implementation, a filter screen 16 and a porous plate 18 are usually installed between the conveying screw 5 and the die head 10 of the granulator to block impurities in the plastic on the filter screen 16. However, if the impurities are not cleaned in time, they will adhere to the filter screen 16, affecting the discharge efficiency. The No. 2 motor 903 can be started to drive the No. 2 gear 902 to rotate, and the No. 2 gear 902 drives the No. 1 gear 901 to rotate. Then the No. 1 gear 901 drives the rotating shaft 904 to rotate, and the rotating shaft 904 drives the scraper 17 to rotate and scrape on the filter screen 16 to scrape off the impurities adhered to the filter screen 16, thereby preventing the impurities from adhering for a long time and making it inconvenient for subsequent cleaning, thereby improving the practicality of the granulator.

[0030] Working principle: when using the granulator with a material guiding structure, first, put the plastic raw material into the feed hopper 3, crush the plastic raw material through the crushing assembly 6, and then the crushed plastic raw material enters the cylinder 4, the driving motor 2 drives the conveying screw 5 to rotate, the conveying screw 5 drives the plastic raw material to the filter 16, and the heating assembly 8 heats and melts the plastic, and then the melted plastic enters the die 10 from the filter 16 and the porous plate 18, and the cleaning mechanism 9 drives the scraper 17 to scrape off the impurities adhering to the filter 16, the heating sleeve 11 heats the die 10, and then the plastic is discharged through the guide groove 15, and then the plastic strip is pulled and guided to the conveying roller 13 through the material guiding mechanism 7, which is convenient for the staff to pull the plastic strip to other cooling equipment for cooling. The material guiding mechanism 7 and the cleaning mechanism 9 improve the discharge efficiency and practicality of the granulator. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.

[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A granulator with a material guiding structure, comprising a body (1) and a die head (10), characterized in that: A driving motor (2) is fixed to one end of the machine body (1), a barrel (4) is provided above the machine body (1), a conveying screw (5) is installed inside the barrel (4) via a bearing, one end of the conveying screw (5) is connected to the driving motor (2), a feed hopper (3) is connected to the top of the barrel (4) near the driving motor (2), a crushing assembly (6) is installed inside the feed hopper (3), a heating assembly (8) is installed on the outside of the barrel (4), the die head (10) is installed at one end of the barrel (4) away from the driving motor (2), a filter screen (16) and a porous plate (18) are installed on the inner side of the barrel (4) near the die head (10), a guide groove (15) is opened inside the die head (10), and a heating sleeve (11) is installed on the outer side of the die head (10).

2. A granulator with a material guiding structure according to claim 1, characterized in that: A support seat (14) is fixed to one end of the machine body (1) close to the die head (10), a stand (12) is fixed above the support seat (14), and a material guide mechanism (7) is installed on one side of the stand (12) close to the die head (10).

3. A granulator with a material guiding structure according to claim 2, characterized in that: A conveying roller (13) is installed on one side of the stand (12) close to the material guide mechanism (7) via a bearing, a cleaning mechanism (9) is installed on the inner side of the die head (10), and the cleaning mechanism (9) is connected to a porous plate (18), and a scraper (17) is connected to one end of the cleaning mechanism (9) close to the filter screen (16).

4. A granulator with a material guiding structure according to claim 3, characterized in that: The material guiding mechanism (7) comprises a screw rod (701), a material guiding rod (702), an electric push rod (703), a No. 1 motor (704) and a moving block (705); the screw rod (701) is installed in a reserved groove of the stand (12) via a bearing.

5. A granulator with a material guiding structure according to claim 4, characterized in that: One end of the screw rod (701) is connected to a No. 1 motor (704), the outer side of the screw rod (701) is threadedly sleeved with a moving block (705), an electric push rod (703) is fixed above the moving block (705), and the electric push rod (703) is connected to a material guide rod (702) via a fixing frame near the top of the die head (10).

6. The granulator with a material guiding structure according to claim 3, characterized in that: The cleaning mechanism (9) comprises a first gear (901), a second gear (902), a second motor (903) and a rotating shaft (904); a side of the porous plate (18) close to the die head (10) is connected to the rotating shaft (904) via a bearing.

7. A granulator with a material guiding structure according to claim 6, characterized in that: The rotating shaft (904) passes through the middle of the porous plate (18) and the filter screen (16); the rotating shaft (904) is connected to the scraper (17) near the outer side of the filter screen (16); and one end of the rotating shaft (904) near the internal groove of the die head (10) is fixedly sleeved with a first gear (901).

8. A granulator with a material guiding structure according to claim 7, characterized in that: One side of the first gear (901) is meshed with a second gear (902), and one side of the second gear (902) is connected to a second motor (903) via a transmission shaft. The second motor (903) is located outside the die head (10).