Partition plate additionally arranged on condensing barrel of vulcanizing machine

Abstract

The utility model relates to the technical field of vulcanizing machine condensation, and discloses a vulcanizing machine condensation barrel additionally-arranged partition plate which comprises a vulcanizing machine, a steam inlet pipe, a first switch valve, a gas conveying pipe, a first partition plate, a second partition plate, a steam outlet pipe, a condensate water drainage device, a stainless steel plate and a corrosion-resistant coating. A connecting column is installed at the lower end of the condensation barrel and used for supporting and fixing the condensation barrel, and a liquid level meter is installed in the condensation barrel and used for monitoring and controlling the water level of condensate water so as to keep normal operation of the system. According to the vulcanizing machine condensation barrel, the partition plates are additionally arranged, the first partition plate and the second partition plate are used for effectively buffering direct impact of steam, the liquid level meter is protected against damage, direct contact of the steam with the liquid level meter is reduced, liquid level measurement is more accurate through the design of the partition plates, and abnormal equipment operation caused by liquid level fluctuation is reduced; and the stability of the system and the steam use efficiency are guaranteed, the vulcanization process is more controllable through the design, and the consistency of the product quality is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of vulcanizing machine condensation, in particular to a vulcanizing machine condensation barrel with a partition added thereto. Background Art

[0002] Vulcanizer is a device used to produce vulcanized rubber products. Its core function is to process rubber raw materials into solid and durable rubber products by vulcanizing rubber with low-pressure steam. The vulcanization process involves placing rubber into a mold and adding sulfur and other chemicals to the rubber under high temperature and low pressure. This can form a cross-linked vulcanization network, enhancing the elasticity, durability and resistance to chemicals of the rubber. The design of the vulcanizer must be able to accurately control temperature and pressure to ensure the quality and consistency of the product. The condensation barrel plays a vital role in the working process of the vulcanizer. It is a device used to condense and recover the steam generated during the vulcanization process. During the vulcanization process, condensed water is generated because the valve at the steam return pipe is closed, and the steam entering is temperature-regulated. At this time, the steam is equivalent to heating the rubber in a closed container. As time goes by, the temperature naturally decreases. When the temperature drops, the steam condenses into water and is collected in the condensation barrel.

[0003] In the design of the condensate barrel of the vulcanizer, although the method of directly connecting to the pipeline provides a direct and simple layout method, there are some potential disadvantages that may affect the performance and reliability of the overall system. First, the accuracy of the liquid level discharge is affected. Due to the dynamic flow characteristics of steam when it is discharged into the condensate barrel, the surge of steam and condensate may cause inaccurate measurement of the liquid level meter. This liquid level fluctuation may cause the liquid level control system to misjudge the actual water level, thereby triggering unnecessary steam discharge or failure to discharge in time, affecting the normal operation and energy efficiency of the system. Secondly, the service life of the liquid level meter may be greatly shortened due to the direct impact of steam. In traditional designs, the liquid level meter is usually located in a relatively fixed position in the condensate barrel, directly facing the steam inlet, which causes the steam to directly impact the liquid level meter when entering the condensate barrel. Long-term impact of such high-temperature steam may not only damage the sensing element of the liquid level meter, but also accelerate its overall aging, reducing the reliability and expected life of the liquid level meter. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] The utility model aims to provide a vulcanizer condensation barrel with an additional partition to solve the problem in the background art that the surge of steam and condensed water in the traditional vulcanizer condensation barrel may cause inaccurate measurement of the liquid level meter.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vulcanizer condensation barrel with a partition, the vulcanizer condensation barrel with a partition includes a vulcanizer, a steam inlet pipe, a first switch valve, a gas pipe, a second switch valve, a flange, a condensation barrel, a connecting column, a liquid level gauge, a top cover, a thread, a sealing ring, a fixing strip, a slot, a splint, a spring, a first partition, a second partition, a steam outlet pipe, a flat flange, a condensate drainage device, a stainless steel plate and a corrosion-resistant coating, the rear end of the vulcanizer is provided with a steam inlet pipe, the steam inlet pipe is provided with a first switch valve, the front end of the vulcanizer is provided with a gas pipe, the gas pipe is provided with a second switch valve, the front side of the second switch valve is provided with a flange, and the front end of the gas pipe is provided with a A condensation barrel is provided, a connecting column is provided at the lower end of the condensation barrel, a liquid level gauge is provided inside the condensation barrel, a top cover is provided at the upper end of the condensation barrel, the rear end of the vulcanizer is connected to the steam inlet pipe, a first switch valve is provided on the steam inlet pipe for controlling the inflow of steam, the front end of the vulcanizer is connected to the gas pipe, a second switch valve is installed on the gas pipe for further regulating and controlling the flow of steam, a flange is installed on the front side of the second switch valve for connecting the gas pipe and the condensation barrel to ensure the stability and sealing of the connection, the front end of the gas pipe is connected to the condensation barrel, a connecting column is provided at the lower end of the condensation barrel for supporting and fixing the condensation barrel, a liquid level gauge is installed inside the condensation barrel for monitoring and controlling the water level of condensed water to maintain the normal operation of the system.

[0008] Preferably, a thread is provided between the condensation barrel and the top cover, a sealing ring is provided on the inner wall of the condensation barrel, and the condensation barrel and the top cover are connected by threads to ensure sealing and detachability. A sealing ring is provided on the inner wall of the condensation barrel to enhance the sealing effect and prevent leakage of steam and condensed water.

[0009] Preferably, four fixing bars are vertically arranged on the inner wall of the condensing barrel, and a card slot is arranged inside the fixing bar.

[0010] Preferably, a splint is provided inside the slot, a spring is provided between the splint and the fixing bar, a fixing bar is vertically provided on the inner wall of the condensation barrel, a slot is provided inside the fixing bar, a splint is placed inside the slot, and the splint and the fixing bar are connected by a spring to maintain a certain tension.

[0011] Preferably, a first partition is placed between the two clamping plates, and a second partition is arranged on the front side of the first partition to reduce direct impact of steam on the liquid level meter, protect the equipment from damage, and enhance the stability of operation.

[0012] Preferably, a steam outlet pipe is provided at the bottom of the front end of the condensation barrel, a flat flange is provided on the steam outlet pipe, a condensate drainage device is provided at the end of the steam outlet pipe, a steam outlet pipe is installed at the bottom of the front end of the condensation barrel for discharging condensed steam, and a flat flange is installed on the steam outlet pipe for connecting and fixing the pipeline.

[0013] Preferably, the first partition plate and the second partition plate are made of stainless steel plates, and the stainless steel plates are sprayed with corrosion-resistant coatings.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The vulcanizer condensation barrel is equipped with a partition. The first partition and the second partition are used to effectively buffer the direct impact of steam and protect the liquid level meter from damage. By reducing the direct contact of steam with the liquid level meter, the partition design ensures more accurate liquid level measurement, reduces equipment operation abnormalities caused by liquid level fluctuations, and ensures system stability and steam efficiency. This design makes the vulcanization process more controllable and improves the consistency of product quality.

[0016] 2. The vulcanizer condensation barrel is equipped with a partition, and threads and sealing rings are used to ensure good sealing to prevent leakage of steam and condensed water. Good sealing not only protects internal parts from corrosion, but also optimizes thermal efficiency. By maintaining the pressure and temperature inside the condensation barrel stable, the system can more efficiently recover and reuse heat energy, reducing energy waste, bringing economic benefits to the enterprise while also meeting the environmental protection requirements of energy conservation and emission reduction;

[0017] 3. The vulcanizer condensation barrel is equipped with partitions to facilitate maintenance and parts replacement. The quick disassembly function of the top cover and partitions makes the internal cleaning and parts replacement process simple and fast. Operators can easily perform regular maintenance, which not only reduces maintenance costs, but also reduces equipment downtime, ensuring the continuity and efficiency of the production process. These design details greatly improve the operability and long-term stability of the entire equipment, providing users with great convenience and economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the condensation barrel of the utility model;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the condensation barrel of the utility model;

[0021] Figure 4 For this utility model Figure 3 A magnified view of middle;

[0022] Figure 5 This is a top view of the cross section of the condensation barrel of the utility model;

[0023] Figure 6 For this utility model Figure 5 Enlarged view of middle B;

[0024] Figure 7 This is a schematic diagram of the structure of the partition material of the utility model.

[0025] In the figure: 1. vulcanizer; 2. steam inlet pipe; 3. first switch valve; 4. gas pipeline; 5. second switch valve; 6. flange; 7. condensate drum; 8. connecting column; 9. liquid level gauge; 10. top cover; 11. thread; 12. sealing ring; 13. fixing strip; 14. slot; 15. clamping plate; 16. spring; 17. first partition; 18. second partition; 19. steam outlet pipe; 20. flat flange; 21. condensate drainage device; 22. stainless steel plate; 23. corrosion-resistant coating. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-Figure 7The utility model provides a technical solution: a vulcanizer condensation barrel with a partition, the vulcanizer condensation barrel with a partition includes a vulcanizer 1, a steam inlet pipe 2, a first switch valve 3, a gas pipe 4, a second switch valve 5, a flange 6, a condensation barrel 7, a connecting column 8, a liquid level gauge 9, a top cover 10, a thread 11, a sealing ring 12, a fixing strip 13, a slot 14, a clamping plate 15, a spring 16, a first partition 17, a second partition 18, a steam outlet pipe 19, a flat flange 20, a condensate drainage device 21, a stainless steel plate 22 and a corrosion-resistant coating 23. The rear end of the vulcanizer 1 is provided with a steam inlet pipe 2, the steam inlet pipe 2 is provided with a first switch valve 3, the front end of the vulcanizer 1 is provided with a gas pipe 4, the gas pipe 4 is provided with a second switch valve 5, the front side of the second switch valve 5 is provided with a flange 6, and the front end of the gas pipe 4 is provided with Condensation barrel 7, a connecting column 8 is provided at the lower end of the condensation barrel 7, a liquid level gauge 9 is provided inside the condensation barrel 7, a top cover 10 is provided at the upper end of the condensation barrel 7, the vulcanizer 1 is used to process and cure rubber materials, the steam inlet pipe 2 is responsible for conveying steam to the vulcanizer for heating and compression treatment, the first switch valve 3 controls the steam flow of the steam inlet pipe 2 to ensure constant temperature and pressure during the vulcanization process, the air pipe 4 is used to convey the steam generated by the vulcanizer 1 to the condensation barrel 7, the second switch valve 5 controls the steam flow from the air pipe 4 to the condensation barrel 7, the flange 6 is used to fix the connection between the air pipe 4 and the condensation barrel 7 to ensure sealing and stability, the condensation barrel 7 is used to collect and condense the steam generated during the vulcanization process, the connecting column 8 supports the condensation barrel 7 to ensure its stability, and the liquid level gauge 9 monitors the liquid level in the condensation barrel 7 to adjust and control the discharge of condensed water.

[0028] A thread 11 is provided between the condensation barrel 7 and the top cover 10, a sealing ring 12 is provided on the inner wall of the condensation barrel 7, four fixing strips 13 are vertically provided on the inner wall of the condensation barrel 7, a card slot 14 is provided inside the fixing strip 13, a splint 15 is provided inside the card slot 14, a spring 16 is provided between the splint 15 and the fixing strip 13, the top cover 10 closes the condensation barrel 7 to prevent steam leakage, the thread 11 is used to fix the top cover 10 on the condensation barrel 7 for easy disassembly and maintenance, the sealing ring 12 provides a seal between the condensation barrel 7 and the top cover 10 to prevent steam and water leakage, the fixing strip 13 is located on the inner wall of the condensation barrel 7 for supporting the splint 15, the card slot 14 is located in the fixing strip 13 for installing the splint 15, the splint 15 is fixed to the fixing strip 13 through the card slot 14, and is used in combination with the spring 16 to maintain the position of the splint 15, and the spring 16 provides the necessary tension so that the splint 15 fastens the first partition 17 and the second partition 18.

[0029] A first partition 17 is placed between the two clamps 15, and a second partition 18 is arranged on the front side of the first partition 17. A steam outlet pipe 19 is arranged at the bottom of the front end of the condensation barrel 7, and a flat flange 20 is arranged on the steam outlet pipe 19. A condensate drainage device 21 is arranged at the end of the steam outlet pipe 19. The material of the first partition 17 and the second partition 18 is a stainless steel plate 22, and a corrosion-resistant coating 23 is sprayed on the stainless steel plate 22. The first partition 17 and the second partition 18 are made of stainless steel plates 22 to evenly distribute the steam flow in the condensation barrel 7 and reduce direct impact on the liquid level meter 9. The corrosion-resistant coating 23 covers the stainless steel plate 22 to increase the corrosion resistance and durability of the partition. The steam outlet pipe 19 is responsible for discharging the condensed steam out of the condensation barrel 7. The flat flange 20 is used to connect the steam outlet pipe 19 to an external system. The condensate drainage device 21 controls and manages the discharge of condensate to ensure the stability of the pressure in the condensation barrel 7.

[0030] Working principle: The rear end of the vulcanizer 1 is connected to the steam inlet pipe 2, and the steam is controlled to enter through the first switch valve 3. The gas pipe 4 is led out from the front end of the vulcanizer and controls the steam to flow to the condenser barrel 7 through the second switch valve 5. The condenser barrel 7 is connected to the gas pipe 4 through the flange 6, and the top is closed by the top cover 10. The top cover and the condenser barrel are fixed by threads 11 and the sealing ring 12 is used to ensure the sealing. The inside of the condenser barrel is provided with a card slot 14 through a fixing strip 13, and a clamping plate 15 is installed in the card slot. The clamping plate maintains tension with the fixing strip through a spring 16 to ensure that the first partition 17 The second partition 18 is stable. The two partitions are made of stainless steel plates 22 and coated with corrosion-resistant coatings 23 to prevent corrosion. The partition design helps reduce the direct impact of steam on the liquid level meter 9 and protects the stable operation of the equipment. The steam at the bottom of the condensate drum is discharged through the steam outlet pipe 19. The outlet pipe is equipped with a flat flange 20 and a condensate drainage device 21 to control the discharge. The design of the entire device takes into account easy maintenance and component replacement. For example, the top cover 10 and partitions 17 and 18 can be easily disassembled, cleaned or replaced, thereby improving the reliability and maintenance convenience of the entire system.

[0031] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A vulcanizer condensation barrel with a partition, the vulcanizer condensation barrel with a partition comprising a vulcanizer (1), a steam inlet pipe (2) and a first switch valve (3), characterized in that: A steam inlet pipe (2) is provided at the rear end of the vulcanizer (1), a first switch valve (3) is provided on the steam inlet pipe (2), an air supply pipe (4) is provided at the front end of the vulcanizer (1), a second switch valve (5) is provided on the air supply pipe (4), a flange (6) is provided on the front side of the second switch valve (5), a condensation barrel (7) is provided at the front end of the air supply pipe (4), a connecting column (8) is provided at the lower end of the condensation barrel (7), a liquid level gauge (9) is provided inside the condensation barrel (7), and a top cover (10) is provided at the upper end of the condensation barrel (7).

2. A vulcanizing machine condensing barrel with a partition plate added according to claim 1, characterized in that: A thread (11) is provided between the condensation barrel (7) and the top cover (10), and a sealing ring (12) is provided on the inner wall of the condensation barrel (7).

3. The vulcanizing machine condensing barrel with a partition plate added according to claim 1, characterized in that: Four fixing bars (13) are vertically arranged on the inner wall of the condensation barrel (7), and a card slot (14) is arranged inside the fixing bar (13).

4. A vulcanizing machine condensation barrel with a partition plate added according to claim 3, characterized in that: A clamping plate (15) is arranged inside the clamping slot (14), and a spring (16) is arranged between the clamping plate (15) and the fixing strip (13).

5. The vulcanizing machine condensation barrel with a partition plate added according to claim 4, characterized in that: A first partition plate (17) is placed between the two clamping plates (15), and a second partition plate (18) is arranged on the front side of the first partition plate (17).

6. The vulcanizing machine condensation barrel with a partition plate according to claim 1, characterized in that: A steam outlet pipe (19) is provided at the bottom of the front end of the condensation barrel (7), a flat flange (20) is provided on the steam outlet pipe (19), and a condensate drainage device (21) is provided at the end of the steam outlet pipe (19).

7. The vulcanizing machine condensation barrel with a partition plate added according to claim 5, characterized in that: The first partition plate (17) and the second partition plate (18) are made of stainless steel plates (22), and a corrosion-resistant coating (23) is sprayed on the stainless steel plates (22).

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