Door opening spigot structure of aluminum-based vehicle body
Through the combined structure of sheet metal parts and aluminum profiles and laser welding process, the door opening stop of the aluminum-based body is formed, which solves the problem of insufficient strength of the existing aluminum body stop structure, and achieves simplified forming and strength improvement of the structure.
Patent Information
- Application Number
- CN202421198824.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The door opening structure of the existing aluminum body is weak and cannot be formed synchronously with the steel body. It lacks stamping components of the side enclosure outer plate assembly and the side enclosure inner plate assembly.
The combined structure of sheet metal parts and aluminum profiles is adopted to form the door opening structure of the aluminum-based body through laser welding. The sheet metal parts can be stamped and the B-pillar assembly and the aluminum profile of the door sill beam is formed by riveting and extrusion forming. Stops, adjacent stops are spliced and welded.
The aluminum-based vehicle body door opening stop structure is achieved simplified forming and strength improvement, and the problem of insufficient strength of the stop structure in the prior art is solved.
Smart Images

Figure CN222272188U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum-based vehicle bodies, in particular to a door opening stop structure of an aluminum-based vehicle body. Background Art
[0002] At present, the body frames on the market are mainly made of steel bodies. The structure of the stop part of the traditional steel body is composed of the stamping parts of the side outer panel assembly and the side inner panel assembly, which are spot-welded and matched to form the structural design of the door opening stop. However, since the aluminum body frame is composed of overlapping aluminum profiles, the stop flange of the aluminum body cannot be formed synchronously with that of the steel body.
[0003] For example, Chinese patent CN112441132A discloses a method for connecting a vehicle threshold to a vehicle body, which includes a threshold inner panel, a threshold outer panel and a support plate. The threshold inner panel is a steel sheet metal part, the threshold outer panel is an aluminum profile threshold, and the support plate is located between the threshold outer panel and the threshold inner panel. The threshold inner panel, the threshold outer panel and the support are fixedly connected to form an integrated structure, and the edge of the threshold inner panel forms a stop structure. The stop structure can be formed by flanging, but its structural strength is relatively weak. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a door opening stop structure for an aluminum-based vehicle body, which has simple molding and high structural strength.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] The door opening stop structure of the aluminum-based car body includes a front door opening front stop, a front door opening upper stop, a rear door opening upper stop, a rear door opening rear stop and a B-pillar assembly stop. The front door opening front stop, the front door opening upper stop, the rear door opening upper stop and the rear door opening rear stop are all sheet metal stoppers welded to the car body profile structure, and the B-pillar assembly stop is a sheet metal structure.
[0007] Further:
[0008] The invention also comprises a threshold beam aluminum profile, on which a threshold stop is extruded and formed integrally.
[0009] The B-pillar assembly is a separate sheet metal structure, and the end of the B-pillar assembly is riveted and fixed to the side frame of the vehicle body.
[0010] The front stop of the front door opening includes a pair of sheet metal parts whose edges are welded to form the stop, a flange structure is formed on the inner side of the sheet metal part, and the flange structure is welded to the A-pillar profile of the vehicle body.
[0011] The upper stop of the front door opening and the upper stop of the rear door opening both include a pair of sheet metal parts whose edges are welded to form the stop, and a flange structure is formed on the inner side of the sheet metal parts, and the flange structure is welded to the top side beam profile of the vehicle body.
[0012] The rear stop of the rear door opening includes a pair of sheet metal parts whose edges are welded to form the stop, a flange structure is formed on the inner side of the sheet metal part, and the flange structure is welded to the C-pillar profile of the vehicle body.
[0013] Adjacent stoppers of the door opening stopper structure are spliced and welded to each other.
[0014] The vehicle body profile structure is a hollow aluminum profile structure.
[0015] Compared with the prior art, the utility model has the following advantages:
[0016] The door opening stop structure of the aluminum-based body is reasonably designed. The stop structure is split into a combination of sheet metal parts and profile parts. The laser welding process is adopted to match and weld the body stop structure unique to the aluminum-based body. The sheet metal stop can be stamped and formed, and its forming is simple and the structural strength is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The following is a brief description of the contents and symbols in the drawings of this specification:
[0018] Figure 1 It is a schematic diagram of the stop structure of the side panel assembly of the utility model.
[0019] Figure 2 It is a schematic diagram of the stop structure of the B-pillar assembly of the utility model.
[0020] Figure 3 It is a schematic diagram of the front stop structure of the front door opening of the utility model.
[0021] Figure 4 The utility model is a schematic diagram of the stop structure of the threshold beam Figure 1 .
[0022] Figure 5 The utility model is a schematic diagram of the stop structure of the threshold beam Figure 2 .
[0023] Figure 6 It is a schematic diagram of the upper stop structure of the door opening of the utility model.
[0024] Figure 7 It is a schematic diagram of the rear stop structure of the rear door opening of the utility model.
[0025] Figure 8 It is a schematic diagram of the rear upper stop structure of the rear door opening of the utility model.
[0026] In the figure:
[0027] 1. Front door opening front stop structure, 101. Sheet metal stop Ⅰ, 102. Welding edge Ⅰ, 2. Front door opening upper stop structure, 201. Sheet metal stop Ⅱ, 202. Welding edge Ⅱ, 3. B-pillar assembly, 301. B-pillar stop, 4. Door sill beam aluminum profile, 401. Door sill stop, 5. Rear door opening upper stop structure, 501. Sheet metal stop Ⅲ, 6. Rear door opening rear stop structure, 601. Sheet metal stop Ⅳ. DETAILED DESCRIPTION
[0028] The specific implementation of the utility model will be further explained in detail below through the description of embodiments with reference to the accompanying drawings.
[0029] like Figures 1 to 8 As shown, the door opening stop structure of the aluminum-based car body includes a front door opening front stop, a front door opening upper stop, a rear door opening upper stop, a rear door opening rear stop and a B-pillar assembly stop; the front door opening front stop, the front door opening upper stop, the rear door opening upper stop and the rear door opening rear stop are all sheet metal stoppers welded to the car body profile structure, and the B-pillar assembly stop is a sheet metal structure.
[0030] The door opening stop structure of the aluminum-based vehicle body of the utility model is reasonably designed. The stop structure is split into a combination of sheet metal parts and profile parts. Laser welding technology is adopted to match and weld together to form a unique body stop structure of the aluminum-based vehicle body. The stop of the sheet metal part can be stamped and formed, and its forming is simple and the structural strength is high.
[0031] The lower stop structure of the door opening is formed by the threshold beam aluminum profile; preferably, an integral threshold stop 401 is extruded on the threshold beam aluminum profile 4, and the threshold stop is the lower stop of the door opening.
[0032] The B-pillar assembly is a separate sheet metal structure. The end of the B-pillar assembly is riveted and fixed to the side frame of the vehicle body. The stop of the B-pillar assembly is formed by the front and rear edges of the B-pillar assembly, and the molding and assembly are simple.
[0033] The front stop structure 1 of the front door opening includes a pair of sheet metal parts whose edges are welded to form a stop. The edges of the two sheet metal parts are welded to form a sheet metal stop Ⅰ101. The inner side of the sheet metal part forms a flange structure, and the welding edge Ⅰ102 is welded to the A-pillar profile of the vehicle body.
[0034] The upper stop structure 2 of the front door opening and the upper stop structure 5 of the rear door opening both include a pair of sheet metal parts whose edges are welded to form a stop; the two sheet metal parts of the upper stop structure of the front door opening are welded at their edges to form a sheet metal stop II201, a flange structure is formed on the inner side of the sheet metal part, and the welding edge II202 is welded to the top side beam profile of the vehicle body; the two sheet metal parts of the upper stop structure of the rear door opening are welded at their edges to form a sheet metal stop III501, a flange structure is formed on the inner side of the sheet metal part, and the welding edge is welded to the top side beam profile of the vehicle body.
[0035] The rear stop structure 6 of the rear door opening includes a pair of sheet metal parts whose edges are welded to form a stop. The edges of the two sheet metal parts are welded to form a sheet metal stop IV 601. A flange structure is formed on the inner side of the sheet metal part, and the flange structure is welded to the C-pillar profile of the vehicle body.
[0036] The vehicle body profile structure is a hollow aluminum profile structure; adjacent stoppers of the door opening stopper structure are spliced and welded to each other.
[0037] In the utility model, the corresponding sheet metal stoppers are fixed to the aluminum side panel profile frame by means of a laser welding process, the B-pillar assembly is connected to the side panel frame by a riveting process, and the sill beam stoppers and the sheet metal stoppers on the door opening are matched and jointly spliced to form the boundary parameters of the door opening stoppers; thereby solving the structural deficiency of the aluminum profile frame body without the side panel outer panel stamping assembly and the side panel inner panel stamping assembly.
[0038] The preferred specific embodiments of the present utility model are:
[0039] The stop structure of the front door opening of the aluminum frame side panel assembly includes the front stop of the front door opening, the upper stop of the front door opening, the stop of the B-pillar assembly, and the stop of the door sill beam; the front stop of the front door opening, the upper stop of the front door opening, and the stop of the B-pillar assembly are all sheet metal structures, and the stop of the door sill beam is a profile structure.
[0040] The front stopper of the front door opening is welded to the A-pillar profile by laser welding. The upper stopper of the front door opening is welded to the top side beam profile by laser welding. The B-pillar assembly is designed with a stopper structure, and the B-pillar assembly is fixed to the side frame by riveting. The stopper of the door sill beam is extruded and designed with a stopper edge.
[0041] The stop structure of the rear door opening of the aluminum frame side panel assembly includes the upper stop of the rear door opening, the stop of the B-pillar assembly, the stop of the door sill beam and the rear stop of the rear door opening; the upper stop of the rear door opening, the stop of the B-pillar assembly and the rear stop of the rear door opening are all sheet metal structures, and the stop of the door sill beam is a profile structure.
[0042] Among them, the upper stop of the rear door opening is welded to the top side beam profile by laser welding. The B-pillar assembly is designed with a stop structure, and the B-pillar assembly 3 is fixed to the side frame by riveting. The stop of the door sill beam is extruded and designed with a stop edge. The upper stop of the rear door opening is welded to the side frame by laser welding; the lower stop of the rear door opening is welded to the side frame by laser welding.
[0043] like Figure 2 The B-pillar assembly stop structure is shown. The B-pillar stop 301 structure is composed of three layers of plates, namely, the B-pillar inner plate, the B-pillar outer plate and the B-pillar reinforcement plate, which are spot-welded to form the stop structure. The stop position and the overlap position of the welding edge are detailed in the schematic diagram.
[0044] like Figure 3The figure shows the front stop structure of the front door opening. The front stop structure of the front door opening is composed of a front door opening stop inner panel and a front door opening stop outer panel welded to the A-pillar profile by laser welding to form the stop structure. The stop position and the overlap position of the welding edge are detailed in the schematic diagram.
[0045] like Figure 4 and Figure 5 The figure shows the stop structure of the threshold beam. The stop of the threshold beam is formed by extrusion of profiles. The stop position and the overlap position of the welding edge are detailed in the schematic diagram.
[0046] like Figure 6 The figure shows the upper stop structure of the door opening. The upper stop structure of the door opening is composed of an upper stop inner plate and an upper stop outer plate of the door opening welded to the top side beam profile by laser welding. The front and rear door opening stop structures are of the same structural design. The stop position and the overlap position of the welding edge are detailed in the schematic diagram.
[0047] like Figure 7 The figure shows the rear stop structure of the rear door opening. The rear door opening lower stop structure is composed of a rear door opening lower stop inner panel and a rear door opening lower stop outer panel welded to the C-pillar profile by laser welding to form a stop structure. The stop position and the overlap position of the welding edge are detailed in the schematic diagram.
[0048] like Figure 8 The figure shows the upper stop structure of the rear door opening. The upper stop structure of the rear door opening is composed of an upper stop inner panel and an upper stop outer panel of the rear door opening welded to the C-pillar profile by laser welding to form the stop structure. The stop position and the overlap position of the welding edge are detailed in the schematic diagram.
[0049] The above is only an explanation of the preferred embodiments of the present invention. The above technical features can be arbitrarily combined to form multiple embodiments of the present invention.
[0050] The utility model is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
Claims
1. A door stop structure of an aluminum-based vehicle body, comprising a front door stop, a front door upper stop, a rear door upper stop, a rear door rear stop and a B-pillar assembly stop, characterized in that: The front stop of the front door opening, the upper stop of the front door opening, the upper stop of the rear door opening and the rear stop of the rear door opening are all sheet metal stoppers welded to the vehicle body profile structure, and the B-pillar assembly stopper is a sheet metal structure.
2. The door opening stop structure of the aluminum-based vehicle body as claimed in claim 1, characterized in that: The invention also comprises a threshold beam aluminum profile, on which a threshold stop is extruded and formed integrally.
3. The door opening stop structure of the aluminum-based vehicle body as claimed in claim 1, characterized in that: The B-pillar assembly is a separate sheet metal structure, and the end of the B-pillar assembly is riveted and fixed to the side frame of the vehicle body.
4. The door opening stop structure of the aluminum-based vehicle body as claimed in claim 1, characterized in that: The front stop of the front door opening includes a pair of sheet metal parts whose edges are welded to form the stop, a flange structure is formed on the inner side of the sheet metal part, and the flange structure is welded to the A-pillar profile of the vehicle body.
5. The door opening stop structure of the aluminum-based vehicle body as claimed in claim 1, characterized in that: The upper stop of the front door opening and the upper stop of the rear door opening both include a pair of sheet metal parts whose edges are welded to form the stop, and a flange structure is formed on the inner side of the sheet metal parts, and the flange structure is welded to the top side beam profile of the vehicle body.
6. The door opening stop structure of the aluminum-based vehicle body as claimed in claim 1, characterized in that: The rear stop of the rear door opening includes a pair of sheet metal parts whose edges are welded to form the stop, a flange structure is formed on the inner side of the sheet metal part, and the flange structure is welded to the C-pillar profile of the vehicle body.
7. The door opening stop structure of the aluminum-based vehicle body as claimed in claim 1, characterized in that: Adjacent stoppers of the door opening stopper structure are spliced and welded to each other.
8. The door stop structure of an aluminum-based vehicle body according to any one of claims 1 to 7, characterized in that: The vehicle body profile structure is a hollow aluminum profile structure.
