Damping and damage-preventing full-automatic plastic tray loading device for thin pancakes

By introducing buffering and speed limiting mechanisms into the pancake loading device, combining the three-layer buffering of flexible mesh belt and damping liquid, and the limiting function of rubber airbags, the pancake is solved due to impact force damage, significantly improving the packaging safety sex.

CN222272876UActive Publication Date: 2024-12-31GUANGDONG JIAYOU FOOD CO LTD
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Patent Information

Application Number
CN202421140932.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2024-12-31
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

When the pancake falls from the conveyor belt into the plastic pallet, the impact force is generated due to the height difference, which can easily lead to damage and reduce packaging safety.

Method used

A fully automatic loading device including a buffer mechanism and a speed limiting mechanism is designed. The buffer mechanism consists of a sliding plate, a flexible mesh belt, a speed limiting tube, a damping liquid and a spring. The impact force is reduced through three layers of buffer protection, and the position limit is limited. The mechanism uses rubber airbags and air injection components to ensure stable placement of the pancake.

Benefits of technology

It effectively reduces the impact force of the pancake during loading, reduces the risk of damage, and improves the safety and stability of the packaging.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shock-absorbing and loss-preventing full-automatic plastic tray loading device for thin pancakes, which comprises a tray body and further comprises a buffering mechanism arranged on the tray body and used for buffering impact force generated when the thin pancakes fall, and the buffering mechanism comprises two sliding plates which are symmetrically arranged and connected in the tray body in a sliding mode. A flexible net belt is arranged between the two sliding plates, and a speed limiting mechanism used for limiting the descending speed of the flexible net belt is arranged on the tray body. According to the utility model, through the arrangement of the buffer mechanism, under the action of the speed limiting mechanism, three-layer buffer protection is provided for the falling impact force of a thin pancake, so that under the action of the three-layer buffer protection, the falling impact force of the thin pancake is buffered, the impact force of the thin pancake on the tray body is reduced, and the risk that the thin pancake is damaged is reduced; and the safety of thin pancake packaging is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pizza packaging, in particular to a shock-absorbing and damage-proof pizza full-automatic loading device into a plastic tray. Background Art

[0002] After the pizza is made, it is transported to the packaging area via a conveyor belt, and the plastic pallet used to pack the pizza is transported by another conveyor belt. Then, at the intersection of the plastic pallet and the pizza, a certain number of pizzas are automatically loaded into the plastic pallet through the packaging mechanism.

[0003] However, in order to ensure the stability of the pizza packaging, the inner cavity of the plastic pallet has a certain depth. Therefore, when the pizza falls from the conveyor belt into the plastic pallet, the height difference causes the pizza to exert a certain impact force on the plastic pallet, which can easily cause the pizza to be damaged, thereby further reducing the safety of the pizza packaging.

[0004] Therefore, a shock-absorbing and damage-proof pancake fully-automatic loading device into a plastic tray is urgently needed to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a shock-absorbing and damage-proof device for automatically loading thin pancakes into plastic trays, so as to solve the problem that thin pancakes are easily damaged under impact force proposed in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shock-absorbing and damage-proof fully automatic device for loading pizzas into a plastic tray, comprising a tray body, and also comprising a buffer mechanism arranged on the tray body for buffering the impact force of the falling pizzas;

[0007] The buffer mechanism comprises two sliding plates symmetrically arranged and slidably connected in the tray body, a flexible mesh belt is arranged between the two sliding plates, and a speed limiting mechanism for limiting the descending speed of the flexible mesh belt is arranged on the tray body.

[0008] The speed limiting mechanism includes four speed limiting tubes fixedly connected to the bottom wall of the tray body and arranged symmetrically in pairs, the four speed limiting tubes are slidably connected to speed limiting rods, one end of the four speed limiting rods is connected to the sliding plate, one end of the four speed limiting rods located inside the speed limiting tubes is fixedly connected to the speed limiting plate, the other side of the four speed limiting plates is fixedly connected to a spring, and the other end of the four springs is connected to the bottom wall of the speed limiting tube.

[0009] The four speed limiting tubes are filled with damping fluid, and the four speed limiting plates are provided with four speed limiting holes, through which the damping fluid passes.

[0010] The tray body is provided with a limiting mechanism for limiting the position of the pancakes. The limiting mechanism is a rubber airbag arranged on two opposite inner walls of the tray body. The tray body is provided with an air injection component for injecting air into the two rubber airbags.

[0011] The air injection assembly includes an air injection tube fixedly connected to the bottom wall of the tray body, one end of the air injection tube close to the rubber airbag is fixedly connected to a connecting tube, the other end of the connecting tube is arranged through a sliding plate and is connected to the rubber airbag, an air injection plate is slidably connected in the air injection tube, and a driving assembly for driving the air injection plate is provided on the air injection tube.

[0012] The driving assembly includes a driving rod slidably connected to the gas injection pipe, one end of the driving rod is connected to the gas injection plate, and the other end of the driving rod is provided with an inclined surface on the side wall. The flexible mesh belt is fixedly connected to the driving plate on one side close to the gas injection pipe, and the other end of the driving plate slides on the inclined surface.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model provides three-layer buffering protection for the impact force of the falling pizza under the action of the speed limiting mechanism by setting the buffering mechanism, so that under the action of the three-layer buffering protection, the falling impact force of the pizza is buffered, the impact force of the pizza on the tray body is reduced, thereby reducing the risk of the pizza being damaged, and further improving the safety of the pizza packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the buffer mechanism of the utility model;

[0017] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0018] Figure 4 This is a schematic diagram of the internal structure of the drive assembly of the utility model.

[0019] In the figure: 1, tray body; 201, sliding plate; 202, flexible mesh belt; 301, speed limiting tube; 302, speed limiting rod; 303, speed limiting plate; 304, spring; 305, speed limiting hole; 4, rubber airbag; 501, air injection pipe; 502, connecting pipe; 503, air injection plate; 601, driving rod; 602, driving plate; 603, inclined plane. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example 1

[0022] See also Figure 1-Figure 4 , a shock-absorbing and damage-proof pizza fully-automatic loading plastic tray device shown in the figure includes a tray body 1, and also includes a buffer mechanism arranged on the tray body 1 for buffering the impact force of the pizza falling;

[0023] The buffer mechanism includes two sliding plates 201 symmetrically arranged and slidably connected in the tray body 1, a flexible mesh belt 202 is arranged between the two sliding plates 201, and a speed limiting mechanism for limiting the descending speed of the flexible mesh belt 202 is arranged on the tray body 1;

[0024] It should be noted here that: through the setting of the buffer mechanism, under the action of the speed limiting mechanism, three layers of buffering protection are provided for the impact force of the falling pizza, so that under the action of the three layers of buffering protection, the falling impact force of the pizza is buffered, reducing the impact force of the pizza on the tray body 1, thereby reducing the risk of damage to the pizza, and further improving the safety of the pizza packaging.

[0025] It is worth noting that the packaging structure of pancakes and its operating principle are prior arts and have been mastered by those skilled in the art, so no further elaboration is needed here.

[0026] See also Figure 3 The speed limiting mechanism shown in the figure includes four speed limiting tubes 301 fixedly connected to the bottom wall of the tray body 1 and arranged symmetrically in pairs, and the four speed limiting tubes 301 are slidably connected to the speed limiting rods 302, one end of the four speed limiting rods 302 is connected to the sliding plate 201, and one end of the four speed limiting rods 302 located inside the speed limiting tubes 301 is fixedly connected to the speed limiting plate 303, and the other side of the four speed limiting plates 303 is fixedly connected to the spring 304, and the other end of the four springs 304 is connected to the bottom wall of the speed limiting tube 301;

[0027] It should be noted here that: by setting the speed limiting mechanism, resistance is provided for the downward movement of the flexible mesh belt 202, thereby further buffering the impact force of the pancake.

[0028] See also Figure 3, the four speed limiting tubes 301 shown in the figure are filled with damping fluid, and four speed limiting holes 305 are opened on the four speed limiting plates 303, and the damping fluid passes through the four speed limiting holes 305;

[0029] It should be noted here that: when the speed limiting plate 303 slides in the speed limiting tube 301, the damping liquid in the speed limiting tube 301 will be squeezed. Since only four speed limiting holes 305 are provided on the speed limiting plate 303, the damping liquid can only pass through the four speed limiting holes 305, thereby forming a damping buffer mechanism, which further provides a third layer of buffering protection against the impact force of the falling pancake.

[0030] Working principle: When the pizzas are packed in boxes, the tray body 1 is conveyed to the pizza dropping area by the conveyor belt. When the tray body 1 is in the pizza dropping area, the packing mechanism is used to push an appropriate number of pizzas into the tray body 1. When the pizzas fall into the tray body 1, when the pizzas collide with the flexible mesh belt 202, the flexible mesh belt 202 provides a first layer of buffering for the falling of the pizzas.

[0031] At the same time, when the pancake falls onto the flexible mesh belt 202, the weight of the pancake will push the speed limiting plate 303 at one end of the speed limiting rod 302 to slide in the speed limiting tube 301, thereby squeezing the spring 304, causing the spring 304 to deform under force and form elastic force, thereby providing resistance to the descent of the flexible mesh belt 202 under the elastic force of the spring 304, and further providing a second layer of buffering protection against the falling impact of the pancake;

[0032] When the speed limiting plate 303 slides in the speed limiting tube 301, the damping liquid in the speed limiting tube 301 will be squeezed. Since only four speed limiting holes 305 are provided on the speed limiting plate 303, the damping liquid can only pass through the four speed limiting holes 305, thereby forming a damping buffer mechanism, which further provides a third layer of buffering protection for the impact force of the falling pizza. Under the action of the three layers of buffering protection, the falling impact force of the pizza is buffered, the impact force of the pizza on the tray body 1 is reduced, thereby reducing the risk of damage to the pizza, and further improving the safety of the pizza packaging.

[0033] Example 2

[0034] See also Figure 4 This embodiment further explains Example 1. The tray body 1 shown in the figure is provided with a limiting mechanism for limiting the position of the pancake. The limiting mechanism is a rubber airbag 4 arranged on two opposite inner walls of the tray body 1. The tray body 1 is provided with an air injection component for injecting air into the two rubber airbags 4.

[0035] It should be noted here that: through the setting of the limiting mechanism, under the action of the air injection assembly, the rubber airbag 4 will be inflated, and the inflated rubber airbag 4 will be against the pancake in the tray body 1, thereby performing flexible extrusion and limiting on the pancake, thereby improving the placement stability of the pancake in the tray body 1 and avoiding the pancake from being broken due to shaking. At the same time, when the pancake is placed on the surface of the flexible mesh belt 202, the rebound of the pancake is blocked by the limiting mechanism, thereby further improving the safety of the pancake falling into the tray body 1.

[0036] See also Figure 4 The gas injection assembly shown in the figure includes a gas injection pipe 501 fixedly connected to the bottom wall of the tray body 1, one end of the gas injection pipe 501 close to the rubber airbag 4 is fixedly connected to a connecting pipe 502, the other end of the connecting pipe 502 is set with a penetrating sliding plate 201 and connected to the rubber airbag 4, a gas injection plate 503 is slidably connected in the gas injection pipe 501, and a driving assembly for driving the gas injection plate 503 is provided on the gas injection pipe 501;

[0037] It should be noted here that: through the setting of the gas injection component, under the driving action of the driving component, the gas injection plate 503 will be pushed to move in the gas injection tube 501, so that under the squeezing action of the gas injection plate 503, the gas in the gas injection tube 501 is squeezed into the rubber airbag 4.

[0038] See also Figure 4 The driving assembly shown in the figure includes a driving rod 601 slidably connected to the gas injection pipe 501, one end of the driving rod 601 is connected to the gas injection plate 503, and the other end of the driving rod 601 is provided with an inclined surface 603 on the side wall, and the flexible mesh belt 202 is fixedly connected to the driving plate 602 on one side close to the gas injection pipe 501, and the other end of the driving plate 602 slides on the inclined surface 603;

[0039] It should be noted here that: through the setting of the driving assembly, when the flexible mesh belt 202 is squeezed by gravity, under the action of gravity, the driving plate 602 will be pushed to move close to the gas injection pipe 501, and when the driving plate 602 and the driving rod 601 are against each other, under the interaction force of the inclined surface 603, the gas injection plate 503 at one end of the driving rod 601 will be pushed to move in the gas injection pipe 501.

[0040] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A shock-absorbing and damage-proof pancake fully automatic loading device into a plastic tray, comprising: Tray body (1); It is characterized by further comprising: A buffer mechanism is arranged on the tray body (1) and is used to buffer the impact force of the falling pizza; The buffer mechanism comprises two sliding plates (201) symmetrically arranged and slidably connected in a tray body (1), a flexible mesh belt (202) is arranged between the two sliding plates (201), and a speed limiting mechanism for limiting the descending speed of the flexible mesh belt (202) is arranged on the tray body (1).

2. The shock-absorbing and damage-resistant pizza fully-automatic loading device into a plastic tray according to claim 1, characterized in that: The speed limiting mechanism comprises four speed limiting tubes (301) fixedly connected to the bottom wall of the tray body (1) and arranged symmetrically in pairs; the four speed limiting tubes (301) are slidably connected to speed limiting rods (302); one end of the four speed limiting rods (302) is connected to the sliding plate (201); one end of the four speed limiting rods (302) located inside the speed limiting tube (301) is fixedly connected to the speed limiting plate (303); the other side of the four speed limiting plates (303) is fixedly connected to a spring (304); the other end of the four springs (304) is connected to the bottom wall of the speed limiting tube (301).

3. The shock-absorbing and damage-resistant wafer automatic loading device into a plastic tray according to claim 2 is characterized by: The four speed limiting tubes (301) are filled with damping fluid, and the four speed limiting plates (303) are provided with four speed limiting holes (305), through which the damping fluid passes.

4. The shock-absorbing and damage-resistant wafer automatic loading device into a plastic tray according to claim 1 is characterized by: The tray body (1) is provided with a limiting mechanism for limiting the position of the pancakes, the limiting mechanism is a rubber airbag (4) arranged on two opposite inner walls of the tray body (1), and the tray body (1) is provided with an air injection component for injecting air into the two rubber airbags (4).

5. The shock-absorbing and damage-resistant wafer automatic loading device into a plastic tray according to claim 4 is characterized by: The gas injection assembly comprises a gas injection pipe (501) fixedly connected to the bottom wall of the tray body (1); one end of the gas injection pipe (501) close to the rubber airbag (4) is fixedly connected to a connecting pipe (502); the other end of the connecting pipe (502) is arranged to penetrate the sliding plate (201) and is connected to the rubber airbag (4); a gas injection plate (503) is slidably connected inside the gas injection pipe (501); and a driving assembly for driving the gas injection plate (503) is provided on the gas injection pipe (501).

6. The shock-absorbing and damage-resistant pizza fully-automatic loading device into a plastic tray according to claim 5, characterized in that: The driving assembly comprises a driving rod (601) slidably connected to the gas injection pipe (501), one end of the driving rod (601) is connected to the gas injection plate (503), and the other end of the driving rod (601) is provided with an inclined surface (603) on the side wall, and the driving plate (602) is fixedly connected to the side of the flexible mesh belt (202) close to the gas injection pipe (501), and the other end of the driving plate (602) slides on the inclined surface (603).