Anti-deviation structure of coal mine belt conveyor
The coal mine belt conveyor anti-deviation structure addresses belt deviation and dust issues through hydraulic cylinder adjustments and rotating spray heads, enhancing stability and safety.
Patent Information
- Application Number
- CN202421054301.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing coal mine belt conveyor systems suffer from frequent belt deviation and lack a dust reduction mechanism, necessitating frequent manual adjustments and posing health risks due to coal dust and particulate matter.
A coal mine belt conveyor anti-deviation structure incorporating hydraulic cylinders to adjust roller angles, a dust reduction mechanism with rotating spray heads, and a lighting mechanism for visibility, enhancing operational stability and reducing dust exposure.
The structure effectively minimizes belt deviation and dust exposure, improving conveyor stability and worker safety by reducing manual adjustments and enhancing dust reduction capabilities.
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Figure CN222273088U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal mine production, in particular to a coal mine belt conveyor anti-deviation structure. Background Art
[0002] Conveyor belts are often needed to transport mined coal over long distances. During the use of the belt conveyor, the conveyor belt on the belt conveyor is prone to deviation due to the long distance. Therefore, professional staff are required to regularly adjust and maintain the belt conveyor. If it is not maintained, the conveyor's operating stability will be poor.
[0003] However, most of the anti-deviation structures of coal mine belt conveyors currently use materials such as coal mines. Due to the characteristics of the materials themselves, the belts will still deviate when they are poured into the belt conveyor. The staff are required to frequently perform deviation adjustment and maintenance, which is rather cumbersome.
[0004] In the announcement number CN214454520U, a device for preventing a belt conveyor from running off the track in an underground coal mine is disclosed. The device comprises a base, two groups of electric rollers, a conveying belt and several groups of limiting devices. Two groups of vertical wing plates are symmetrically arranged on the base, mounting seats are arranged at both ends of the base, the two groups of electric rollers are rotatably mounted on the mounting seats at both ends of the base, the conveying belt tensioning sleeves are arranged on the two groups of electric rollers for conveying coal, limiting ribs are arranged on both sides of the conveying belt, and several groups of limiting devices are symmetrically fixedly mounted on the two groups of vertical wing plates for cooperating with the limiting ribs to limit the conveying belt in a direction perpendicular to the conveying direction.
[0005] Although the above patent can reduce the number of belt edge grinding times, save equipment maintenance costs, and improve the conveying stability of the belt conveyor; however, the device is not equipped with a dust reduction mechanism. A large amount of coal dust and particulate matter will be generated during coal mining operations. If these particulate matter are not treated, they will be suspended in the air and affect the health and respiratory system of the workers.
[0006] Therefore, it is necessary to propose a coal mine belt conveyor anti-deviation structure to solve the above problems. Utility Model Content
[0007] 1. Technical issues to be solved
[0008] The technical problem solved by the utility model is to provide a coal mine belt conveyor anti-deviation structure which is highly practical, can be simply operated and has a relatively simple structure, thereby solving the problems in the above-mentioned background technology that the anti-belt deviation function is not fundamentally solved and a dust reduction mechanism is not provided.
[0009] (II) Technical solution
[0010] To achieve the above objectives, the utility model is implemented through the following technical solutions: a coal mine belt conveyor anti-deviation structure, comprising two receiving plates, a roller A is rotatably connected to the middle of the top surface of the two receiving plates, the left and right sides of the top surface of the two receiving plates are fixedly connected to anti-deviation mechanisms, one side of the four anti-deviation mechanisms is rotatably connected to a hydraulic cylinder, the front and back sides of the inner side walls of the two receiving plates are welded with base plates, the top surfaces of the two base plates are fixedly connected to dust reduction mechanisms, the front sides of the two dust reduction mechanisms are through-connected with spray heads, and the edge of one side of the top surfaces of the two base plates is fixedly connected to a lighting mechanism.
[0011] As a further solution of the utility model, the anti-deviation mechanism includes rotating shaft blocks fixedly connected to the left and right sides of the top surfaces of the two groups of supporting plates, the four rotating shaft blocks are rotatably connected to the rollers B on one side away from the central axis of the supporting plate, the four rollers B are welded with rotating shafts on one side away from the central axis of the supporting plate, the bottoms of the four rotating shafts are rotatably connected to the tops of the four groups of hydraulic cylinders, and the rotating shafts serve to assist the hydraulic cylinders in adjusting the angles of the rollers B.
[0012] As a further solution of the utility model, the dust reduction mechanism includes an electric telescopic rod fixedly connected to the top surfaces of the two groups of base plates, one side of the two electric telescopic rods is rotatably connected to a universal shaft block, one side of the two universal shaft blocks is fixedly connected to a water pipe, and the surfaces of the two water pipes are rotatably connected to bearings, and the bearings play a role in rotating the water pipes, thereby increasing the dust reduction range of the spray head and improving practicality.
[0013] As a further solution of the utility model, a base is welded to the bottom of the four hydraulic cylinders, and screws are threadedly connected to the left and right sides of the surfaces of the four bases, and the screws play a role in fixing the base.
[0014] As a further solution of the utility model, the peripheries of the two receiving plates are fixedly connected with glue, and the surfaces of the two glues are adhered with reflective strips, which can help workers see the position of the device more easily and reduce the risk of accidental collision or injury.
[0015] As a further solution of the utility model, threaded pipes are provided at the bottom of the two water pipes, and threaded rings are provided on the surfaces of the two threaded pipes, and the threaded rings play a role in fixing the external pipes.
[0016] (III) Beneficial effects
[0017] The utility model provides a coal mine belt conveyor anti-deviation structure, which has the following beneficial effects:
[0018] 1. The anti-deviation structure of the coal mine belt conveyor is provided with an anti-deviation mechanism and a hydraulic cylinder. When the device is used, four groups of hydraulic cylinders are started according to the overweight situation of the coal mine. The four groups of hydraulic cylinders respectively lift the four groups of rollers B to a suitable angle under the action of four groups of rotating shaft blocks and four groups of rotating shafts, thereby adjusting the inclination angle of the four groups of rollers B, which helps to reduce the deviation of the conveyor belt, and there is no need to frequently adjust the deviation maintenance device, thereby improving convenience.
[0019] 2. The anti-deviation structure of the coal mine belt conveyor is provided with a dust reduction mechanism and a spray head. The external pipe is rotatably connected to the surface of the threaded pipe. The faucet on one side of the external pipe is opened to transport water into the water pipe through the external pipe. The spray head is used to spray mist water. The power is turned on and the electric telescopic rod is started. The electric telescopic rod pushes the universal shaft block to one side. The universal shaft block drives the water pipe and the spray head to rotate through the rotating structure provided by the bearing, thereby increasing the dust reduction range, facilitating dust reduction treatment of coal dust and particulate matter, and preventing coal dust and particulate matter from affecting the health and respiratory system of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the anti-deviation mechanism of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the dust reduction mechanism of the utility model;
[0023] Figure 4 This is a schematic diagram of the lighting mechanism structure of the utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the lighting device of the utility model.
[0025] In the figure: 1. receiving plate; 2. roller A; 3. anti-deviation mechanism; 301. rotating shaft block; 302. roller B; 303. rotating shaft; 4. hydraulic cylinder; 5. base plate; 6. dust suppression mechanism; 601. electric telescopic rod; 602. universal shaft block; 603. bearing; 604. water pipe; 7. spray head; 8. lighting mechanism; 801. power box; 802. lighting lamp; 803. vertical plate; 804. groove plate; 805. lighting device; 9. base; 10. screws; 11. reflective strip; 12. threaded pipe. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figures 1 to 5 The utility model provides a technical solution: a coal mine belt conveyor anti-deviation structure, comprising two receiving plates 1, the middle parts of the top surfaces of the two receiving plates 1 are rotatably connected with a roller A2, the left and right sides of the top surfaces of the two receiving plates 1 are fixedly connected with anti-deviation mechanisms 3, one side of the four anti-deviation mechanisms 3 is rotatably connected with a hydraulic cylinder 4, the setting of the anti-deviation mechanism 3 and the hydraulic cylinder 4 helps to reduce the deviation of the conveyor belt, and there is no need to frequently adjust the deviation maintenance device, which improves convenience, the front and back sides of the inner side walls of the two receiving plates 1 are welded with base plates 5, the top surfaces of the two base plates 5 are fixedly connected with dust reduction mechanisms 6, the front sides of the two dust reduction mechanisms 6 are through-connected with spray heads 7, the setting of the dust reduction mechanism 6 and the spray head 7 is conducive to dust reduction treatment of coal dust and particulate matter, and prevents coal dust and particulate matter from affecting the health and respiratory system of workers, and the edge of one side of the top surface of the two base plates 5 is fixedly connected with a lighting mechanism 8;
[0028] See also Figure 2 The anti-deviation mechanism 3 includes a rotating shaft block 301 fixedly connected to the left and right sides of the top surface of the two groups of receiving plates 1, and the four rotating shaft blocks 301 are rotatably connected to the side away from the central axis of the receiving plate 1 with a roller B302, and the four rollers B302 are welded with a rotating shaft 303 on the side away from the central axis of the receiving plate 1. The bottom of the four rotating shafts 303 is rotatably connected to the top of the four groups of hydraulic cylinders 4, and the rotating shaft 303 plays a role in assisting the hydraulic cylinder 4 to adjust the angle of the roller B302.
[0029] See also Figure 3 The dust reduction mechanism 6 includes an electric telescopic rod 601 fixedly connected to the top surface of the two groups of base plates 5, one side of the two electric telescopic rods 601 is rotatably connected to a universal shaft block 602, one side of the two universal shaft blocks 602 is fixedly connected to a water pipe 604, and the surface of the two water pipes 604 is rotatably connected to a bearing 603, and the bearing 603 plays a role in rotating the water pipe 604, thereby increasing the dust reduction range of the spray head 7 and improving practicality.
[0030] See also Figure 1 A base 9 is welded to the bottom of the four hydraulic cylinders 4 , and screws 10 are threadedly connected to the left and right sides of the surfaces of the four bases 9 , and the screws 10 play a role in fixing the base 9 .
[0031] See also Figure 1 The peripheries of the two receiving plates 1 are fixedly connected with glue, and the surfaces of the two glues are bonded with reflective strips 11, which can help workers see the position of the device more easily and reduce the risk of accidental collision or injury.
[0032] See also Figure 3The bottom of the two water pipes 604 is provided with a threaded pipe 12, and the surface of the two threaded pipes 12 is provided with a threaded ring, which plays the role of fixing the external pipe.
[0033] Embodiment 1:
[0034] See also Figure 4 The lighting mechanism 8 includes a power supply box 801 fixedly connected to one edge of the top surface of the two groups of substrates 5. The front of the two power supply boxes 801 is electrically connected to a lighting lamp 802 through a power line. The lighting lamp 802 illuminates under the action of the power supply box 801, making the device environment brighter and providing light for work, activities or observation;
[0035] Embodiment 2:
[0036] See also Figure 5 The lighting mechanism 8 includes a vertical plate 803 fixedly connected to the edge of one side of the top surface of the two groups of substrates 5, and a groove plate 804 is clamped on the top of the two vertical plates 803. One side of the two groove plates 804 is fixedly connected to a lighting device 805. The groove plate 804 is clamped on the top of the vertical plate 803, so that the lighting device 805 is limited and fixed on the edge of one side of the top surface of the substrate 5, which is convenient for the staff to disassemble and assemble the lighting device 805 for maintenance.
[0037] In the utility model, the working steps of the device are as follows:
[0038] Step 1: When using the device, according to the overweight condition of the coal mine, the four hydraulic cylinders 4 are started. Under the action of the four rotating shaft blocks 301 and the four rotating shafts 303, the four hydraulic cylinders 4 respectively lift the four rollers B302 to a suitable angle, thereby adjusting the inclination angle of the four rollers B302;
[0039] The second step: the external pipe is rotatably connected to the surface of the threaded pipe 12, and the faucet on one side of the external pipe is opened to transport water into the water pipe 604 through the external pipe. The spray head 7 is used to spray mist water, and the power is turned on to start the electric telescopic rod 601. The electric telescopic rod 601 pushes the universal shaft block 602 to one side. Through the rotating structure provided by the bearing 603, the universal shaft block 602 drives the water pipe 604 and the spray head 7 to rotate, thereby increasing the dust reduction range.
[0040] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
[0041] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
[0042] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A coal mine belt conveyor anti-deviation structure, comprising two receiving plates (1), characterized in that: The middle part of the top surface of the two receiving plates (1) is rotatably connected to a roller A (2), the left and right sides of the top surface of the two receiving plates (1) are fixedly connected to an anti-deviation mechanism (3), one side of the four anti-deviation mechanisms (3) is rotatably connected to a hydraulic cylinder (4), the front and back sides of the inner side walls of the two receiving plates (1) are welded with base plates (5), the top surfaces of the two base plates (5) are fixedly connected to a dust reduction mechanism (6), the front sides of the two dust reduction mechanisms (6) are through-connected to a spray head (7), and the edge of one side of the top surface of the two base plates (5) is fixedly connected to a lighting mechanism (8).
2. The anti-deviation structure of a coal mine belt conveyor according to claim 1, characterized in that: The anti-deviation mechanism (3) comprises a rotating shaft block (301) fixedly connected to the left and right sides of the top surface of the two groups of receiving plates (1); four rotating shaft blocks (301) are rotatably connected to the side away from the central axis of the receiving plate (1) with rollers B (302); four rollers B (302) are welded to the side away from the central axis of the receiving plate (1) with rotating shafts (303); and the bottoms of the four rotating shafts (303) are rotatably connected to the tops of the four groups of hydraulic cylinders (4).
3. The anti-deviation structure of a coal mine belt conveyor according to claim 1, characterized in that: The dust reduction mechanism (6) comprises an electric telescopic rod (601) fixedly connected to the top surfaces of the two groups of base plates (5); one side of the two electric telescopic rods (601) is rotatably connected to a universal shaft block (602); one side of the two universal shaft blocks (602) is fixedly connected to a water pipe (604); and the surfaces of the two water pipes (604) are rotatably connected to bearings (603).
4. The anti-deviation structure of a coal mine belt conveyor according to claim 1, characterized in that: A base (9) is welded to the bottom of the four hydraulic cylinders (4), and screws (10) are threadedly connected on both left and right sides of the surface of the four bases (9).
5. The anti-deviation structure of a coal mine belt conveyor according to claim 1, characterized in that: The peripheries of the two receiving plates (1) are fixedly connected with glue, and the surfaces of the two glues are bonded with reflective strips (11).
6. The anti-deviation structure of a coal mine belt conveyor according to claim 3, characterized in that: The bottoms of the two water pipes (604) are provided with threaded pipes (12), and the surfaces of the two threaded pipes (12) are provided with threaded rings.
