Longitudinal circulation type fine aggregate concrete steel bar truss floor support plate stacking type production line

Abstract

The utility model discloses a longitudinal circulating type fine aggregate concrete steel bar truss floor support plate stacking type production line, which belongs to the technical field of steel bar truss floor support plate production and comprises a track, a track car is arranged at one end of the track, guide wheels are arranged on the periphery of the bottom of the track car, and a conveying type belt or a conveying type chain plate is arranged in the track. A first production line, a second production line, a third production line, a fourth production line, a fifth production line and a sixth production line are sequentially arranged outside the middle end of the rail, a conveying type belt or a conveying type chain plate is matched with a guide wheel to drive the rail car to move along the rail, and therefore driving of the rail car is achieved; the track car can linearly advance on the track, so that repeated machining of procedures such as bottom film placement, material distribution, slicking, steel bar truss placement and vibration is carried out on the floor support plate, workers do not need to carry the floor support plate which is not machined completely from one end of the track to the other end of the track, and the production and machining efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of steel bar truss floor deck production, in particular to a longitudinal circulation fine stone concrete steel bar truss floor deck stacking production line. Background Art

[0002] Truss floor slab, also known as steel truss mold, is a composite structural system formed by processing the main load-bearing steel bars in the floor slab into steel trusses using special equipment in the factory, and then welding the steel trusses and galvanized steel plates into one. During the construction stage of the structural floor slab, the system uses galvanized steel plates to replace the construction molds, and the truss structure formed by welding the steel bars in the structure bears the self-weight of the floor slab concrete and the construction load together. After pouring concrete, a steel truss concrete floor slab is formed, which bears the service load during the use stage.

[0003] At present, in the production process of existing steel truss floor decking, due to the need to carry out multiple layers of steel trusses, it is necessary to reciprocate into the production line for multiple times during production and processing. However, most of the existing steel truss floor decking production lines can only carry out single-trip production and processing, resulting in low production efficiency and difficulty in meeting demand. For this reason, we propose a unilateral reciprocating steel truss floor decking production line and a longitudinal circulating fine stone concrete steel truss floor decking stacking production line. Utility Model Content

[0004] The utility model aims to provide a longitudinal circulation type fine stone concrete steel bar truss floor deck stacking production line to solve the existing problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a longitudinal circulating fine stone concrete reinforced truss floor deck stacking production line, including a track and a track car, a track car is arranged at one end of the track, guide wheels are arranged around the bottom of the track car, a bracket is stably placed on the top of the track car, a conveyor belt or a conveyor chain plate is arranged inside the track, and a first production line, a second production line, a third production line, a fourth production line, a fifth production line and a sixth production line are arranged in sequence outside the middle end of the track, and the internal structures of the first production line, the second production line, the third production line, the fourth production line, the fifth production line and the sixth production line are exactly the same.

[0006] Preferably, a bottom film stacking place is provided at the same end inside the first production line, the second production line, the third production line, the fourth production line, the fifth production line and the sixth production line, and the bottom film stacking place is provided on the outer side of the track, and a first manipulator is fixedly installed between the bottom film stacking place and the track via a mounting seat.

[0007] Preferably, a concrete placing boom is provided at one end of the first production line, the second production line, the third production line, the fourth production line, the fifth production line and the sixth production line near the bottom film stacking, and the concrete placing boom is fixedly installed just above the track.

[0008] Preferably, a scraper is provided on the side of the concrete placing boom away from the bottom film stacking location, and the scraper is fixedly installed just above the track.

[0009] Preferably, a steel bar truss stacking place is provided on the side of the scraper away from the concrete placing machine, the steel bar truss stacking place is provided on the outer side of the track, and a second manipulator is fixedly installed between the steel bar truss stacking place and the track via a mounting seat.

[0010] Preferably, a vibration pump is provided on an outer side of the steel bar truss stacking location, and the vibration pump is fixedly installed directly above the track through a guide frame.

[0011] Preferably, a sliding sleeve is installed around the outside of the vibration pump, and the sliding sleeve is sleeved on the outer periphery of the column around the outside of the bottom end of the guide frame and is slidably connected thereto.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. By using a conveyor belt or a conveyor chain plate, in conjunction with the guide wheel, the rail car is driven to move along the track, so that when the floor decking is produced and processed, the rail car can move straight forward on the track, so that the floor decking can be repeatedly processed by laying the bottom film, laying the material, scraping, laying the steel truss and vibrating. There is no need for workers to carry the unfinished floor decking from one end of the track to the other end, which greatly reduces the workload and improves the efficiency of production and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the first production line of the utility model;

[0016] Figure 3 This is a schematic structural diagram of a rail vehicle of the present utility model.

[0017] In the figure: 1. track; 2. track car; 3. guide wheel; 4. bracket; 5. first production line; 6. second production line; 7. third production line; 8. fourth production line; 9. fifth production line; 10. sixth production line; 11. bottom film stacking area; 12. first manipulator; 13. concrete placing boom; 14. scraper; 15. steel truss stacking area; 16. second manipulator; 17. vibration pump; 18. guide frame; 19. sleeve. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3 The utility model provides a technical solution for a longitudinal circulating fine stone concrete reinforced truss floor deck stacking production line: it includes a track 1 and a track car 2, the track 1 is provided with the track car 2 at one end, the bottom of the track car 2 is provided with guide wheels 3, the top of the track car 2 is stably placed with a bracket 4, the inside of the track 1 is provided with a conveyor belt or a conveyor chain plate, the middle end of the track 1 is sequentially provided with a first production line 5, a second production line 6, a third production line 7, a fourth production line 8, a fifth production line 9 and a sixth production line 10, the internal structures of the first production line 5, the second production line 6, the third production line 7, the fourth production line 8, the fifth production line 9 and the sixth production line 10 are exactly the same.

[0020] Specifically, a bottom film stacking place 11 is provided at the same end inside the first production line 5, the second production line 6, the third production line 7, the fourth production line 8, the fifth production line 9 and the sixth production line 10. The bottom film stacking place 11 is provided on the outer side of the track 1, and a first manipulator 12 is fixedly installed between the bottom film stacking place 11 and the track 1 via a mounting seat.

[0021] Specifically, a concrete placing boom 13 is provided at one end of the first production line 5 , the second production line 6 , the third production line 7 , the fourth production line 8 , the fifth production line 9 and the sixth production line 10 near the bottom film stacking place 11 , and the concrete placing boom 13 is fixedly installed just above the track 1 .

[0022] Specifically, a scraper 14 is provided on the side of the concrete placing machine 13 away from the bottom film stacking place 11 , and the scraper 14 is fixedly installed right above the track 1 .

[0023] Specifically, a steel truss stacking place 15 is provided on the side of the scraper 14 away from the concrete placing machine 13. The steel truss stacking place 15 is provided on the outer side of the track 1. A second manipulator 16 is fixedly installed between the steel truss stacking place 15 and the track 1 through a mounting seat.

[0024] Specifically, a vibration pump 17 is provided on one side of the outer side of the steel bar truss stacking place 15 , and the vibration pump 17 is fixedly installed directly above the track 1 through a guide frame 18 .

[0025] Specifically, a sliding sleeve 19 is installed around the outside of the vibration pump 17. The sliding sleeve 19 is sleeved on the outer periphery of the column around the outer periphery of the bottom end of the guide frame 18 and is slidably connected thereto.

[0026] In this embodiment, when in use, the rail car 2 is at one end of the track 1, and the rail car 2 moves on the track 1 through the conveyor belt or conveyor chain plate in the track 1, in cooperation with the guide wheel 3. When the rail car 2 moves to the inside of the first production line 5 and passes the position close to the bottom film stacking place 11, the bottom film is sequentially installed on the bracket 4 on the top of the rail car 2 by the first manipulator 12. The bottom film on the bottom film stacking place 11 is brushed with a release agent and a composite carbon fiber mesh is laid, and then passes under the concrete distributor 13, and concrete is injected into the bottom film on the top of the rail car 2 by the concrete distributor 13. After the injection is completed, it continues to move along the track 1 to the bottom of the scraper 14, and is scraped by the scraper 14, and then passes through the steel truss stacking place 15, and is scraped by the second manipulator 16. A steel truss is placed on the leveled concrete, and the bottom membrane is driven by the rail car 2 to move to the bottom of the vibration pump 17. The vibration pump 17 is moved downward to vibrate the steel truss on the bottom membrane to make it blend into the concrete. After the vibration is completed, it continues to move forward under the action of the conveyor belt or conveyor chain plate inside the track 1, and passes through the second production line 6, the third production line 7, the fourth production line 8, the fifth production line 9 and the sixth production line 10 to carry out multi-layer production and processing. This design allows the unfinished floor decking to be wirelessly transported back and forth during the production process. The rail car 2 can be directly used to move on the track 1 to finally complete the processing of the floor decking, which greatly reduces the workload of workers and improves the efficiency of production and processing. This solution is suitable for assembly production in relatively narrow and long factories.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A longitudinal circulation type fine stone concrete reinforced truss floor deck stacking production line, comprising a track (1) and a track car (2), characterized in that: A track car (2) is arranged at one end of the track (1), guide wheels (3) are arranged around the bottom of the track car (2), a bracket (4) is stably placed on the top of the track car (2), a conveyor belt or a conveyor chain plate is arranged inside the track (1), and a first production line (5), a second production line (6), a third production line (7), a fourth production line (8), a fifth production line (9) and a sixth production line (10) are arranged in sequence outside the middle end of the track (1), and the internal structures of the first production line (5), the second production line (6), the third production line (7), the fourth production line (8), the fifth production line (9) and the sixth production line (10) are completely the same.

2. The longitudinal circulation type fine stone concrete steel bar truss floor deck stacking production line according to claim 1 is characterized by: A bottom film stacking location (11) is provided at the same end inside the first production line (5), the second production line (6), the third production line (7), the fourth production line (8), the fifth production line (9) and the sixth production line (10); the bottom film stacking location (11) is provided on the outer side of the track (1); and a first manipulator (12) is fixedly mounted between the bottom film stacking location (11) and the track (1) via a mounting seat.

3. The longitudinal circulation type fine stone concrete steel bar truss floor deck stacking production line according to claim 1 is characterized by: A concrete placing boom (13) is provided at one end of the first production line (5), the second production line (6), the third production line (7), the fourth production line (8), the fifth production line (9) and the sixth production line (10) near the bottom film stacking area (11), and the concrete placing boom (13) is fixedly installed right above the track (1).

4. The longitudinal circulation type fine stone concrete steel bar truss floor deck stacking production line according to claim 3 is characterized by: A scraper (14) is provided on the side of the concrete placing machine (13) away from the bottom film stacking place (11), and the scraper (14) is fixedly installed just above the track (1).

5. The longitudinal circulation type fine stone concrete steel bar truss floor deck stacking production line according to claim 4 is characterized by: A steel truss stacking place (15) is provided on a side of the scraper (14) away from the concrete placing machine (13); the steel truss stacking place (15) is provided on an outer side of the track (1); a second manipulator (16) is fixedly mounted between the steel truss stacking place (15) and the track (1) via a mounting seat.

6. The longitudinal circulation type fine stone concrete steel bar truss floor deck stacking production line according to claim 5 is characterized by: A vibration pump (17) is provided on one side of the exterior of the steel bar truss stacking area (15), and the vibration pump (17) is fixedly installed directly above the track (1) via a guide frame (18).

7. The longitudinal circulation type fine stone concrete steel bar truss floor deck stacking production line according to claim 6 is characterized by: The vibrating pump (17) is provided with a sliding sleeve (19) around its exterior. The sliding sleeve (19) is sleeved on the periphery of the column around the exterior of the bottom end of the guide frame (18) and is slidably connected thereto.

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