Lifting stacked bottom shell feeding and receiving machine
By designing an automated lifting stacked bottom shell feeder, using CCD vision detector and lifting stacking mechanism, the problems of low manual operation efficiency and major safety hazards during bottom shell stacking are solved, and efficient and safe automation is achieved Stacking operation reduces labor costs.
Patent Information
- Application Number
- CN202420277827.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-05
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-02-05
AI Technical Summary
The existing bottom shell stacking process relies on manual operation, resulting in low operating efficiency, high labor intensity, high labor costs and high safety risks, which cannot effectively meet production needs.
Design a lifting and stacked bottom shell feeding machine, including rack, electrical control box, conveying track line, touch display screen, human-computer computer, CCD visual detector, material box and lifting and stacking mechanism, and use an automated system to stack Use CCD vision detector and lifting stacking mechanism to achieve automated operation to reduce manual intervention.
It realizes automatic transfer, palletization, automatic scanning and entry of robots, improves operation efficiency, reduces labor intensity and labor costs, reduces safety hazards, and meets production needs.
Smart Images
Figure CN222273459U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of machinery, and particularly relates to a lifting and stacking bottom shell feeding and receiving machine with high operating efficiency, low labor intensity and low labor cost. Background Art
[0002] The bottom shells need to be stacked layer by layer before and after processing. At present, the stacking of the bottom shells is done manually, and the products are put in or taken out one by one manually. This purely manual method of putting in or taking out stacked products can meet certain production requirements, but it also has major defects. Manual operation efficiency is low, labor intensity is high, labor cost is high, it is easy to injure the operator, there are great safety hazards, and it cannot effectively meet production needs.
[0003] The technical problem to be solved by the utility model is to provide a lifting and stacking bottom shell feeding and receiving machine which can automatically stack without manual operation, has high operation efficiency, low labor intensity, low labor cost, small safety hazard and can effectively meet the use requirements. Utility Model Content
[0004] In order to solve the problems of low manual operation efficiency, high labor intensity, high labor cost, easy injury to operators, great safety hazards, and inability to effectively meet production needs in the above-mentioned prior art, the utility model adopts the following technical solutions:
[0005] The utility model provides a lifting and stacking bottom shell feeding and receiving machine, comprising a frame, an electric control box, a conveying track line, a touch display screen, a human-machine computer, a CCD visual detector, a material box, a lifting and stacking mechanism and an NG product recovery frame, wherein the electric control box is arranged at the bottom of one side of the frame, the conveying track line is arranged on the frame, the touch display screen and the human-machine computer are respectively arranged above the frame and the standard image of the bottom shell product is pre-stored in the human-machine computer, the material box is arranged on the other side of the frame, the CCD visual detector is arranged at the top of the material box and at the end of the conveying track line, the lifting and stacking mechanism is arranged in the material box and docked with the conveying track line, and the NG product recovery frame is arranged outside the material box.
[0006] Preferably, the lifting and stacking mechanism includes a pair of cache lifting plates, a plurality of cache placement rails, a lifting power motor, a lifting connecting belt, a lifting screw, a pair of lifting guide shafts and a pair of guide connecting shafts. The lifting power motor is arranged on the top of the material box, the pair of cache lifting plates are connected by a pair of guide connecting shafts and placed in the material box, the plurality of cache placement rails are sequentially distributed on the pair of cache lifting plates, one end of the lifting screw is driven and penetrated through the bottom of the cache lifting plate, and the other end extends upward, the two ends of the lifting connecting belt are respectively connected to the output shaft of the lifting power motor and the top of the lifting screw, the top of the pair of lifting guide shafts is penetrated through the material box, and the bottom extends downward and penetrates the cache lifting plate.
[0007] Preferably, the rack is also provided with a three-color indicator light.
[0008] The beneficial effects of the utility model are: the robot automatically transfers and stacks and automatically scans and enters codes, with high operating efficiency, low labor intensity, low labor costs, and low safety hazards, effectively meeting usage requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 The utility model is a schematic structural diagram of an embodiment.
[0010] Figure 2 It is a partial enlarged structural schematic diagram of the position adjustment mechanism in the utility model. Implementation
[0011] The preferred embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0012] See also Figure 1 A lifting and stacking bottom shell feeding and receiving machine comprises a frame 1, an electric control box 2, a conveying track line 3, a touch screen 4, a human-machine computer 5, a CCD visual detector 6, a material box 7, a lifting and stacking mechanism 8 and an NG product recovery frame 9, wherein the electric control box 2 is arranged at the bottom of one side of the frame 1, the conveying track line 3 is set on the frame 1, the touch screen 4 and the human-machine computer 5 are respectively arranged above the frame 1 and the human-machine computer 5 has a standard image of the bottom shell product pre-stored therein, the material box 7 is arranged on the other side of the frame 1, and the CCD visual detector 6 is arranged on the top of the material box 7 and is located at the conveying track line 3. At the end of the conveying track line 3, the lifting and stacking mechanism 8 is arranged in the material box 7 and docked with the conveying track line 3. The NG product recovery frame 9 is arranged on the outside of the material box. When collecting materials, the products enter and exit the track line, and the CCD automatically takes pictures to collect product pictures. The collected pictures are compared with the images in the human-machine computer. If the comparison is consistent, the products are put away by the lifting and stacking mechanism. If they are inconsistent, they are manually placed in the NG frame. When feeding, the products flow out of the lifting and stacking mechanism, and are first inspected and photographed by the CCD. If OK, they flow out from the track. If NG, they are manually placed in the NG frame. The operation is very simple and convenient.
[0013] like Figure 2As shown, the lifting and stacking mechanism 8 includes a pair of cache lifting plates 81, a plurality of cache placement rails 82, a lifting power motor 83, a lifting connection belt 84, a lifting screw 85, a pair of lifting guide shafts 86 and a pair of guide connection shafts 87. The lifting power motor is arranged on the top of the material box, the pair of cache lifting plates are connected and placed in the material box through a pair of guide connection shafts, the plurality of cache placement rails are sequentially distributed on the pair of cache lifting plates, one end of the lifting screw is driven through the bottom of the cache lifting plate, and the other end extends upward, and the two ends of the lifting connection belt are respectively connected to the output shaft of the lifting power motor and the top of the lifting screw for transmission. Then, the top of the pair of lifting guide shafts is passed through the material box, and the bottom extends downward to pass through the cache lifting plate. When it is necessary to cache and receive materials, the lifting power motor is started, and the transmission is driven by the lifting connecting belt, lifting screw rod, etc. to drive the cache lifting plate to descend, so that the cache placement track at the bottom is connected to the conveying track, and the lifting power motor stops, and the cache placement track remains stationary for material receiving and caching. After receiving the product, the lifting power motor is started again and drives the cache lifting plate to descend. The distance that the cache lifting plate descends is the distance between the two cache placement tracks. In this way, it can be ensured that the subsequent material receiving and caching can be continued until all cache placement tracks have completed material receiving, and the same is true for material feeding.
[0014] Figure 1 In the embodiment, the frame 1 is also provided with a three-color indicator light 11, which makes operation more convenient.
[0015] The beneficial effects of the utility model are: the robot automatically transfers and stacks and automatically scans and enters codes, with high operating efficiency, low labor intensity, low labor costs, and low safety hazards, effectively meeting usage requirements.
[0016] The above embodiments and drawings do not limit the product form and style of the present utility model. Any appropriate changes or modifications made by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the present utility model.
Claims
1. A lifting and stacking bottom shell feeding and receiving machine, characterized in that: The invention comprises a frame (1), an electric control box (2), a conveyor track (3), a touch screen (4), a human-machine computer (5), a CCD visual detector (6), a material box (7), a lifting and stacking mechanism (8) and an NG product recovery frame (9), wherein the electric control box (2) is arranged at the bottom of one side of the frame (1), the conveyor track (3) is mounted on the frame (1), the touch screen (4) and the human-machine computer (5) are respectively arranged above the frame (1) and a standard image of a bottom shell product is pre-stored in the human-machine computer (5), the material box (7) is arranged at the other side of the frame (1), the CCD visual detector (6) is arranged at the top of the material box (7) and at the end of the conveyor track (3), the lifting and stacking mechanism (8) is arranged in the material box (7) and is connected to the conveyor track (3), and the NG product recovery frame (9) is arranged outside the material box (7).
2. The lifting stacking bottom shell feeding and receiving machine according to claim 1, characterized in that: The lifting and stacking mechanism (8) comprises a pair of cache lifting plates (81), a plurality of cache placement rails (82), a lifting power motor (83), a lifting connection belt (84), a lifting screw (85), a pair of lifting guide shafts (86) and a pair of guide connection shafts (87); the lifting power motor (83) is arranged at the top of the material box (7); the pair of cache lifting plates (81) are connected and placed in the material box (7) via a pair of guide connection shafts (87); the plurality of cache placement rails (82) are sequentially distributed on the pair of cache lifting plates (81); one end of the lifting screw (85) is transmission-pierced through the bottom of the cache lifting plate (81) and the other end extends upward; the two ends of the lifting connection belt (84) are respectively transmission-connected to the output shaft of the lifting power motor (83) and the top of the lifting screw (85); the top of the pair of lifting guide shafts (86) is transmission-pierced through the material box (7) and the bottom extends downward and is transmission-pierced through the cache lifting plate (81).
3. The lifting and stacking bottom shell feeding and receiving machine according to claim 1 is characterized in that: The frame (1) is also provided with a three-color indicator light (11).