Automatic steel wire take-up stand
By introducing the design of an automatic wire retracting frame in the wire retracting device, including tension buffering, crossing, lifting and brake devices, the problem of traditional wire retracting is solved, and the uniform distribution and tight winding of the wire is achieved, which improves the Production efficiency and quality stability.
Patent Information
- Application Number
- CN202421134771.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-23
AI Technical Summary
Traditional wire collection devices are prone to unevenness during wire collection, which affects the beauty of the steel wire and subsequent processing effect, and affects the production efficiency and quality.
An automatic wire retraction frame is designed, including tension buffering device, wire passing device, wire lifting device and brake device. Through the automatic up and down movement of the wire lifting device and the emergency stop function of the brake device, the steel wire is ensured to be uniform during the winding process. Distributed and tightly wound.
The uniform distribution and tight winding of steel wire coiling are achieved, the production efficiency and winding quality are improved, and the wire damage and knotting are avoided.
Smart Images

Figure CN222273719U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wire taking-up equipment, in particular to an automatic wire taking-up frame. Background Art
[0002] Traditional wire-taking devices often have some problems in the wire-taking process, such as occasional uneven wire-taking. This phenomenon not only affects the overall appearance of the steel wire after winding, but may also cause inconvenience to subsequent use and affect the further processing or use of the steel wire. Therefore, improving the wire-taking device and ensuring that the steel wire is evenly distributed during the winding process is of great significance to improving production efficiency and steel wire quality. Utility Model Content
[0003] The utility model aims to solve the problem of uneven wire taking-up in the current wire taking-up device, and provides an automatic wire taking-up frame, which can make the wire taking-up more even.
[0004] To achieve the above-mentioned purpose, the structure adopted by the utility model is: an automatic wire take-up frame, including a body, a tension buffer device, a wire passing device and a wire lifting device are sequentially arranged on one side of the body, and a winding device and a brake device are also arranged inside the body; the wire lifting device includes a side frame, a screw rod, a driving motor, a cantilever bracket, a slide rail and a lifting fixed frame; the side frame is fixedly arranged on the body, the screw rod is arranged in the side frame, the driving motor is arranged at the bottom of the side frame and connected to the screw rod, the cantilever bracket is arranged on the screw rod and can be moved up and down through a screw rod sleeve, and is guided by the slide rail; a first wire wheel is arranged on the wire passing device, a second wire wheel is arranged above the first wire wheel, a meter counter is arranged behind the second wire wheel on the wire passing device, a vertically arranged third wire wheel is arranged on the cantilever bracket, and a fourth wire wheel parallel to the winding device is arranged through the cantilever.
[0005] Preferably, the winding device includes a bracket, a driving motor, a rotating shaft, a driving wheel, a driven wheel and a tension belt; the bracket and the driving motor are arranged on the inner side of the machine body, the driving motor is provided with a driving wheel, the driving wheel is connected to the driven wheel through a tension belt, the driven wheel is arranged at the bottom of the rotating shaft, the rotating shaft is arranged on the machine body through a bearing, the bottom is connected to the bracket through a bearing, a winding disk is arranged at the top of the rotating shaft, and a brake disk is arranged above the driven wheel.
[0006] Preferably, the brake device is arranged on one side of the bracket, and the brake device includes a cylinder and an annular belt. A return spring is arranged on the movable end of the cylinder, and the end of the movable end is connected to the annular belt. The other end of the annular belt is wrapped around the brake disc and fixed on the machine body, and an anti-shelling device is arranged at the brake disc position.
[0007] Preferably, a slide groove is provided on the side of the side frame close to the machine body, a lifting and fixing frame is provided at the position of the slide groove, and a contact switch is provided on the lifting and fixing frame via a slider.
[0008] Preferably, the third wire pulley and the fourth wire pulley are provided with wire blocking racks.
[0009] The beneficial effects of the utility model are as follows: the utility model is cleverly designed and simple in structure; through the steel wire lifting device, the fourth wire wheel continuously moves up and down to ensure that the steel wire is evenly distributed during the winding process, thereby achieving a more neat and tight winding effect; this design not only improves the efficiency of steel wire winding, but also enhances the stability of winding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The present invention will be described by way of examples with reference to the accompanying drawings, in which:
[0011] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0012] Figure 2 It is a left-side structural schematic diagram of the utility model;
[0013] Figure 3 It is a rear view structural schematic diagram of the utility model;
[0014] Figure 4 It is a structural schematic diagram of a winding device;
[0015] Figure 5 It is a top view structural schematic diagram of the utility model.
[0016] The accompanying drawings are marked as follows: 1. body; 2. winding device; 21. bracket; 22. driving motor; 23. rotating shaft; 24. driving wheel; 25. driven wheel; 26. tension belt; 27 winding disk, driven wheel; 28. brake disc; 3. tension control device; 4. wire passing device; 5. wire lifting device; 51. side frame: 52. screw rod; 53. screw rod driving motor; 54. cantilever bracket; 55. slide rail; 56. lifting and fixing frame; 57. slide groove; 6. brake device; 61. oil cylinder; 62. endless belt; 63. reset spring; 64. anti-shelling; 7. first wire wheel; 8. second wire wheel; 9. third wire wheel; 10. fourth wire wheel; 11. meter counter; 12. contact switch; 13. wire stop frame. DETAILED DESCRIPTION
[0017] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.
[0018] Any feature disclosed in this specification (including any additional claims, abstract and drawings), unless otherwise stated, may be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.
[0019] according to Figure 1-5 The invention discloses an automatic wire take-up frame, comprising a machine body 1, wherein a tension buffer device 3, a wire passing device 4 and a wire lifting device 5 are sequentially arranged on one side of the machine body 1, and a winding device 2 for providing rotational power to wind up the wire and a brake device 6 for quickly stopping the movement of the winding device 2 in an emergency are also arranged inside the machine body 1; the tension buffer device 3 comprises a wire pulley and a cylinder for relieving the tension on the wire during the start-stop process to avoid damage to the wire; the wire lifting device 5 comprises a side frame 51, a screw rod 52, a screw rod driving motor 53, a cantilever bracket 54, a slide rail 55 and a lifting fixed frame 56; the side frame 51 is fixedly arranged on the machine body 1, the screw rod 52 is arranged in the side frame 51, the screw rod driving motor 53 is arranged at the bottom of the side frame 51 and is connected to the screw rod 52, and the cantilever bracket 54 can be moved up and down through a screw rod sleeve The movable one is arranged on the screw rod 52, and the lifting and lowering of the cantilever bracket 54 is controlled by the rotation direction of the screw drive motor 53 through the slide rail 55. The screw drive motor 53 can be set with a specific number of rotations. When the screw drive motor 53 reaches the preset number of turns, it will automatically rotate in the opposite direction, thereby realizing the automatic lifting and lowering of the cantilever bracket 54. The cantilever bracket 54 can move more stably on the screw rod 52 through the slide rail 55; a first wire wheel 7 is arranged on the wire passing device 4, and a second wire wheel 8 is arranged above the first wire wheel 7. A meter counter 11 is arranged behind the second wire wheel 8 on the wire passing device 4 for real-time monitoring of the wire winding length, so that the operator can control the wire winding length conveniently. A vertically arranged third wire wheel 9 is arranged on the cantilever bracket 54, and a fourth wire wheel 10 parallel to the winding device 2 is arranged through the cantilever.
[0020] The winding device 2 includes a bracket 21, a driving motor 22, a rotating shaft 23, a driving wheel 24, a driven wheel 25 and a tension belt 26; the bracket 21 and the driving motor 22 are arranged on the inner side of the machine body 1, the driving motor 22 is provided with a driving wheel 24, the driving wheel 24 is connected to the driven wheel 25 through a tension belt 26, the driven wheel 25 is arranged at the bottom of the rotating shaft 23, the rotating shaft 23 is arranged on the machine body 1 through a bearing, and the bottom is connected to the bracket 21 through a bearing, the rotating shaft 23 is provided with a winding disk 27 at the top, and a brake disc 28 is provided above the driven wheel 25.
[0021] The brake device 6 is arranged on one side of the bracket 21, and the brake device 6 includes a cylinder 61 and an annular belt 62. A return spring 63 is arranged on the movable end of the cylinder 61, and the end of the movable end is connected to the annular belt 62. The other end of the annular belt 62 is wound around the brake disc 28 and fixed on the body 1, and an anti-shell 64 is arranged at the position of the brake disc 28 to prevent the annular belt 62 from falling off.
[0022] The side frame 51 is provided with a slide groove 57 on the side close to the body 1, and a lifting and fixing frame 56 is provided at the position of the slide groove 57. A contact switch 12 is provided on the lifting and fixing frame 56 through a slider. The slide groove 57 is used to accommodate the contact switch 12 to ensure that it can move smoothly and facilitate the arrangement and management of the lines. The automatic lifting of the cantilever bracket 54 can also be achieved through the contact switch 12. When the cantilever bracket 54 rises and contacts the contact switch 12 above, the screw drive motor 53 is triggered to rotate in the opposite direction, thereby causing the cantilever bracket 54 to descend. When the cantilever bracket 54 descends to contact the contact switch 12 below, the cantilever 54 bracket is raised again.
[0023] The third wire wheel 9 and the fourth wire wheel 10 are provided with wire retaining frames 13, which can effectively prevent the steel wire from accidentally detaching from the wire wheel during operation, thereby ensuring the stability and safety of the equipment.
[0024] During use, the driving motor 22 on the winding device 2 drives the driving wheel 24, which transmits power through the tension belt 26 to drive the driven wheel 25, and then the rotating shaft 23 rotates. This rotational movement causes the work frame placed on the winding disk 27 to rotate accordingly, thereby realizing the winding of the wire. The wound wire will pass through the first wire wheel 7, the second wire wheel 8, the tension control device 3, the third wire wheel 9, and the fourth wire wheel 10 in sequence, and then be wound on the work frame. At the same time, with the help of the wire lifting device 5, the fourth wire wheel 10 can be continuously moved up and down to make the wire evenly distributed during the winding process. In an emergency, the oil cylinder 61 in the brake device 6 is quickly started to tighten the annular belt 62, causing the annular belt 62 to tightly wrap around the brake disc 28. In this way, the friction between the annular belt 62 and the brake disc 28 comes into play, and the activity of the winding device 2 is stopped in an emergency. The reset spring 63 is used to reset the movable end after the emergency stop.
[0025] The utility model is cleverly designed and simple in structure. Automatic winding of the steel wire is achieved through the winding device 2. The brake device 6 can quickly interrupt the winding process when abnormal conditions such as knotting and entanglement of the steel wire occur during the winding process, so as to avoid further damage to the steel wire caused by continuous winding. Through the steel wire lifting device 5, the fourth wire wheel 10 continuously moves up and down, so that the steel wire is evenly distributed during the winding process, thereby achieving a more neat and tight winding effect. This design not only improves the efficiency of steel wire winding, but also enhances the stability of winding quality.
[0026] The present invention is not limited to the above-mentioned specific implementation modes, but extends to any new features or any new combination disclosed in this specification, as well as any new method or process steps or any new combination disclosed.
Claims
1. An automatic wire take-up stand, comprising a body (1), characterized in that: A tension buffer device (3), a wire passing device (4) and a wire lifting device (5) are sequentially arranged on one side of the machine body (1); a winding device (2) and a brake device (6) are also arranged on the machine body (1); the wire lifting device (5) comprises a side frame (51), a screw rod (52), a screw rod driving motor (53), a cantilever bracket (54), a slide rail (55) and a lifting fixed frame (56); the side frame (51) is fixedly arranged on the machine body (1), the screw rod (52) is arranged in the side frame (51), and the screw rod driving motor (53) is arranged on the side frame (51) is connected to the bottom of the screw rod (52), the cantilever bracket (54) is arranged on the screw rod (52) through the screw rod sleeve and can be moved up and down, and is guided by the slide rail (55); the wire passing device (4) is provided with a first wire wheel (7), a second wire wheel (8) is arranged above the first wire wheel (7), a meter counter (11) is arranged behind the second wire wheel (8) on the wire passing device (4), a third wire wheel (9) arranged vertically is arranged on the cantilever bracket (54), and a fourth wire wheel (10) parallel to the winding device (2) is arranged through the cantilever.
2. The automatic wire take-up stand according to claim 1, characterized in that: The winding device (2) comprises a bracket (21), a driving motor (22), a rotating shaft (23), a driving wheel (24), a driven wheel (25) and a tension belt (26); the bracket (21) and the driving motor (22) are arranged on the inner side of the machine body (1); the driving motor (22) is provided with a driving wheel (24); the driving wheel (24) is connected to the driven wheel (25) via a tension belt (26); the driven wheel (25) is arranged at the bottom of the rotating shaft (23); the rotating shaft (23) is arranged on the machine body (1) via a bearing; the bottom is connected to the bracket (21) via a bearing; a winding disc (27) is arranged at the top of the rotating shaft (23); and a brake disc (28) is arranged above the driven wheel (25).
3. The automatic wire take-up stand according to claim 1 or 2, characterized in that: The brake device (6) is arranged on one side of the bracket (21), and comprises an oil cylinder (61) and an annular belt (62). A return spring (63) is arranged on the movable end of the oil cylinder (61), and the end of the movable end is connected to the annular belt (62). The other end of the annular belt (62) is wound around the brake disc (28) and fixed on the machine body (1), and an anti-shelling (64) is arranged at the position of the brake disc (28).
4. The automatic wire take-up stand according to claim 1, characterized in that: A slide groove (57) is provided on the side of the side frame (51) close to the machine body (1), a lifting and fixing frame (56) is provided at the position of the slide groove (57), and a contact switch (12) is provided on the lifting and fixing frame (56) via a slider.
5. The automatic wire take-up stand according to claim 1, characterized in that: The third wire pulley (9) and the fourth wire pulley (10) are provided with a wire blocking frame (13).
