Pile driver for highway construction

By introducing a coordinated design of lifting rods, mounting carriages, fixing seats and hydraulic presses into the pile driver, the problem of soil buffering force influence caused by a single power source in the prior art is solved, and more efficient pile rod entry and pile driving efficiency is achieved.

CN222275473UInactive Publication Date: 2024-12-31刘文涛
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Patent Information

Application Number
CN202421070548.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2024-12-31
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing pile drivers for road construction have too single power sources, which leads to the soil resilience and buffering force after being squeezed, resulting in soil power loss and affecting the pile driving efficiency.

Method used

A pile driver structure including lifting rods, mounting carriages, fixed seats, pressurized rods and hydraulic presses was designed. Through the synergy between the pressurized rods and hydraulic presses, the soil buffering force can be reduced, so that the pile drivers can quickly enter the underground. Improve pile driving efficiency.

Benefits of technology

Through the synergistic design, the pile driver can effectively reduce soil buffering during the pile driving process, improve the entry speed and efficiency of pile poles, and improve construction efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of pile drivers, and provides a pile driver for highway construction, which comprises a lifting rod, a top seat fixedly connected to the top of the lifting rod, a lifting mechanism fixedly connected to the top of the top seat, a mounting carriage and a lifting seat movably connected to the outer side of the lifting rod, and a fixed seat fixedly connected to one side of the mounting carriage. A piling frame is fixedly connected to one side of the lifting seat, a piling hammer is fixedly connected to the top of the piling frame in a penetrating mode, a hydraulic pipe is fixedly connected to one side of the piling hammer, a pressurizing rod is fixedly connected to the bottom of the lifting seat, a movable rod is movably connected to the bottom end of the pressurizing rod and fixedly connected with the mounting sliding frame, and a mounting plate is fixedly connected to the bottom of the lifting rod. According to the pile driver for the road construction, through the arrangement of the installation sliding frame, the fixing base, the pressurizing rod and the movable rod, the pile driver for the road construction can apply thrust and hammering force in the pile driving process, so that the buffering force of soil is released, a pile rod can rapidly enter the ground, and therefore the efficiency of the pile driver is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of pile drivers, in particular to a pile driver for highway construction. Background Art

[0002] A pile driver consists of a pile hammer, a pile frame and auxiliary equipment. The pile hammer is attached between two parallel vertical guide rods (commonly known as gantry) at the front of the pile frame and is lifted by a lifting hook. The pile frame is a steel structure tower with a winch at the rear to lift the pile and the pile hammer. There is a guide frame composed of two guide rods in front of the pile frame to control the direction of piling so that the pile can be accurately penetrated into the formation according to the designed orientation. The basic technical parameters of a pile driver are the weight of the impact part, the impact kinetic energy and the impact frequency. Pile hammers can be divided into drop hammers, steam hammers, diesel hammers, hydraulic hammers, etc. according to the source of power for movement, and pile drivers are needed to reinforce highways during highway construction.

[0003] The patent document with the prior art publication number CN207685828U provides a new type of pile driver for highway construction, including a machine body, a base, a fuel tank, and a hydraulic hammer. The bottom of the machine body is provided with a base, the top of the base is provided with a shock-absorbing layer, the bottom of the base is provided with a universal locking wheel, the top of the machine body is provided with a fuel tank, the fuel tank is provided with an oil outlet, and an electromagnetic one-way valve is provided in the oil outlet, and the oil outlet is connected to a hydraulic cylinder through an oil pipe. A piston rod is movably provided in the hydraulic cylinder, an electromagnetic flow control valve is provided in the oil pipe, a connecting seat is fixedly connected to the top of the piston rod, and the connecting seat is fixedly connected to the hydraulic hammer through a fixing pin, a bottom plate is fixedly provided at the bottom of the hydraulic hammer, and a grid-shaped pattern is provided on the side of the bottom plate away from the hydraulic hammer, through holes are provided in the base and the shock-absorbing layer, and a heat dissipation fin is provided on the outside of the fuel tank. The through holes provided improve the accuracy of piling the target during piling, save working time, and improve the construction efficiency of the highway.

[0004] However, in the process of using the existing pile drivers for highway construction, a single power source is used to drive the pile rod into the ground. However, since the power source applied in this method is too single, when the pile rod enters the ground, the soil has the ability to recover after being squeezed and the soil itself has a certain buffering force, which causes the soil to leak part of the power, thereby affecting the pile driving efficiency of the pile driver.

[0005] Therefore, those skilled in the art have proposed a pile driver for highway construction to solve the problems raised by the background technology. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides a pile driver for highway construction, so as to solve the problems in the prior art that the power source applied is too single, when the pile rod enters the ground, the soil has the ability to recover after being squeezed and the soil itself has a certain buffering force, which causes the soil to leak part of the power, thereby affecting the piling efficiency of the pile driver.

[0007] A pile driver for highway construction comprises a lifting rod, a top seat is fixedly connected to the top of the lifting rod, a lifting mechanism is fixedly connected to the top of the top seat, a mounting slide and a lifting seat are movably connected to the outer side of the lifting rod, a fixed seat is fixedly connected to one side of the mounting slide, a pile driving frame is fixedly connected to one side of the lifting seat, a pile hammer is fixedly connected to the top of the pile driving frame, and a hydraulic pipe is fixedly connected to one side of the pile hammer;

[0008] A pressure rod is fixedly connected to the bottom of the lifting seat, a movable rod is movably connected to the bottom end of the pressure rod, the movable rod is fixedly connected to the mounting slide, a mounting plate is fixedly connected to the bottom of the lifting rod, a movable seat is fixedly connected to the bottom of the mounting plate, and a mounting assembly is fixedly connected to one side of the movable seat.

[0009] Preferably, the lifting mechanism includes an adjusting motor, an adjusting screw and a nut seat, the adjusting motor is fixedly connected to the top of the top seat, the driving end of the adjusting motor is fixedly connected to the adjusting screw, the outer side of the adjusting screw is threadedly connected to the nut seat, and the nut seat is fixedly connected to the lifting seat.

[0010] Preferably, a fixing opening is provided at the top of the fixing seat, and a fixing screw is threadedly connected to the outer side of the fixing seat.

[0011] Preferably, the mounting assembly comprises a limiting plate and a limiting opening, the limiting plate is fixedly connected to one side of the movable seat, and the limiting opening is provided on the top of the limiting plate.

[0012] Preferably, a hydraulic press is fixedly connected to the top of the movable seat, an output end of the hydraulic press is fixedly connected to a hydraulic pipe, and universal wheels are fixedly connected to the four corners of the bottom of the movable seat.

[0013] Preferably, two lifting rods are provided, both of which are made of metal material, and the outer surfaces of the lifting rods are smooth.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The utility model is provided with an installation slide, a fixed seat, a pressure rod and a movable rod. When using a pile driver for highway construction, a worker inserts the pile rod into the limit opening at the top of the limit plate, and then places the top end of the pile rod in the fixed opening of the fixed seat and fixes it with a fixing screw. When the installation is completed and the pile is driven, the pressure rod is started, and the pressure rod pushes the installation slide downward to apply a thrust, and the movable rod shrinks into the pressure rod. At the same time, the thrust acts on the pile rod on the fixed seat through the installation slide, so that the pile rod has a downward thrust to pierce the soil and squeeze the soil, so that the buffering force of the soil is reduced to the maximum, and then the hydraulic press is started, and the hydraulic press uses hydraulic pressure to The pile hammer is started by the pipe, and the pile hammer will hammer the pile rod and the pile rod will pierce the soil and move downward. At the same time, the pile rod drives the mounting slide to move downward through the fixed seat, and the movable rod will move out of the pressure rod. When it descends to a certain depth, the adjusting motor drives the adjusting screw to rotate clockwise, and the nut seat will drive the lifting seat to move downward through the lifting rod, adjusting the position between the lifting seat and the mounting slide, and then the pressure rod will start again and apply thrust, so that the pile driver for highway construction can apply thrust and hammer force during the piling process, thereby releasing the buffering force of the soil and allowing the pile rod to quickly enter the ground, thereby improving the efficiency of the pile driver. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a partial structural schematic diagram of the mobile seat of the utility model;

[0018] Figure 3 It is a partial structural schematic diagram of the installation slide of the utility model;

[0019] Figure 4 It is a partial structural schematic diagram of the lifting seat of the utility model.

[0020] In the figure:

[0021] 1. Universal wheel; 2. Moving seat; 3. Hydraulic press; 4. Limit plate; 5. Limit opening; 6. Mounting plate; 7. Lifting rod; 8. Mounting slide; 9. Fixed seat; 10. Fixing screw; 11. Fixing opening; 12. Lifting seat; 13. Pile frame; 14. Pile hammer; 15. Hydraulic pipe; 16. Pressure rod; 17. Movable rod; 18. Top seat; 19. Adjusting motor; 20. Adjusting screw; 21. Nut seat. DETAILED DESCRIPTION

[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0023] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.

[0024] As attached Figure 1 To Attachment Figure 4 As shown:

[0025] Embodiment 1: A pile driver for highway construction, comprising a lifting rod 7, a top seat 18 is fixedly connected to the top of the lifting rod 7, a lifting mechanism is fixedly connected to the top of the top seat 18, a mounting slide 8 and a lifting seat 12 are movably connected to the outer side of the lifting rod 7, a fixed seat 9 is fixedly connected to one side of the mounting slide 8, a pile driving frame 13 is fixedly connected to one side of the lifting seat 12, a pile hammer 14 is fixedly connected to the top of the pile driving frame 13, and a hydraulic pipe 15 is fixedly connected to one side of the pile hammer 14;

[0026] The bottom of the lifting seat 12 is fixedly connected to a pressure rod 16, the bottom end of the pressure rod 16 is movably connected to a movable rod 17, the movable rod 17 is fixedly connected to the mounting slide 8, the bottom of the lifting rod 7 is fixedly connected to a mounting plate 6, the bottom of the mounting plate 6 is fixedly connected to a moving seat 2, and one side of the moving seat 2 is fixedly connected to a mounting assembly.

[0027] As can be seen from the above, by starting the pressure rod 16, the pressure rod 16 pushes against the mounting slide 8 to apply a thrust downward, and the movable rod 17 shrinks into the pressure rod 16. At the same time, the thrust will act on the pile rod on the fixed seat 9 through the mounting slide 8, so that the pile rod has a downward thrust to pierce the soil and squeeze the soil, so that the buffering force of the soil is minimized, and then the hydraulic press 3 is started. The hydraulic press 3 starts the pile hammer 14 through the hydraulic pipe 15. At this time, the pile hammer 14 will hammer the pile rod and the pile rod will pierce the soil and move downward. At the same time, the pile rod drives the mounting slide 8 to move downward through the fixed seat 9, and the movable rod 17 will move out of the pressure rod 16.

[0028] Embodiment 2: The lifting mechanism includes an adjusting motor 19, an adjusting screw 20 and a nut seat 21. The adjusting motor 19 is fixedly connected to the top of the top seat 18. The driving end of the adjusting motor 19 is fixedly connected to the adjusting screw 20. The outer side of the adjusting screw 20 is threadedly connected to the nut seat 21. The nut seat 21 is fixedly connected to the lifting seat 12.

[0029] As can be seen from the above, when the installation slide 8 and the lifting seat 12 need to be raised, the adjusting motor 19 drives the adjusting screw 20 to rotate counterclockwise, and the nut seat 21 drives the lifting seat 12 to move upward through the lifting rod 7. At the same time, the lifting seat 12 pulls the installation slide 8 to move upward together through the pressure rod 16 and the movable rod 17.

[0030] Embodiment 3: A fixing opening 11 is provided on the top of the fixing seat 9 , and a fixing screw 10 is threadedly connected to the outer side of the fixing seat 9 .

[0031] As can be seen from the above, the pile rod can be fixed by placing the top end of the pile rod in the fixing opening 11 of the fixing seat 9 and using the fixing screw 10 .

[0032] Embodiment 4: The installation assembly includes a limit plate 4 and a limit opening 5 . The limit plate 4 is fixedly connected to one side of the moving seat 2 , and a limit opening 5 is formed on the top of the limit plate 4 .

[0033] As can be seen from the above, by inserting the pile rod into the limiting opening 5 at the top of the limiting plate 4, the limiting plate 4 limits the position of the pile rod, thereby preventing the pile rod from deviating from the piling position.

[0034] Embodiment 5: The top of the moving base 2 is fixedly connected with a hydraulic press 3 , the output end of the hydraulic press 3 is fixedly connected with a hydraulic pipe 15 , and the four corners of the bottom of the moving base 2 are fixedly connected with universal wheels 1 .

[0035] As can be seen from the above, the pile driver is conveniently moved by the universal wheel 1 , and the pile hammer 14 can operate normally by the hydraulic press 3 .

[0036] Embodiment 6: Two lifting rods 7 are provided, and both lifting rods 7 are made of metal material, and the outer surface of the lifting rods 7 is smooth.

[0037] As can be seen from the above, the lifting rod 7 made of metal material is more sturdy and durable, and the outer surface of the lifting rod 7 is smooth so that the mounting slide 8 and the lifting seat 12 can slide better.

[0038] Working principle: When using a pile driver for highway construction, the worker inserts the pile rod into the limit opening 5 at the top of the limit plate 4, and then places the top end of the pile rod in the fixing opening 11 of the fixing seat 9 and fixes it with a fixing screw 10. When the pile is installed and piled, the pressure rod 16 is started, and the pressure rod 16 pushes the installation slide 8 downward to apply thrust, and the movable rod 17 shrinks into the pressure rod 16. At the same time, the thrust will act on the pile rod on the fixing seat 9 through the installation slide 8, so that the pile rod has a downward thrust to pierce the soil and squeeze the soil, so that the buffering force of the soil is reduced to the maximum, and then the hydraulic press 3 is started, and the hydraulic press 3 is hydraulically pressed. The pipe 15 starts the pile hammer 14, at this time the pile hammer 14 will hammer the pile rod and the pile rod will pierce the soil and move downward, at the same time the pile rod drives the mounting slide 8 to move downward through the fixed seat 9, and the movable rod 17 will move out of the pressure rod 16, when it descends to a certain depth, the adjusting motor 19 drives the adjusting screw rod 20 to rotate clockwise, and the nut seat 21 will drive the lifting seat 12 to move downward through the lifting rod 7, adjust the position between the lifting seat 12 and the mounting slide 8, and then the pressure rod 16 will start again and apply thrust, thus completing the use process of the utility model, the utility model has a simple structure, and is safe and convenient to use.

[0039] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] Obviously, the embodiments described above are only some embodiments of the utility model, rather than all embodiments. The preferred embodiments of the utility model are given in the accompanying drawings, but they do not limit the patent scope of the utility model. The utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive. Although the utility model is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the utility model specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the utility model.

[0041] The embodiments of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present invention.

Claims

1. A pile driver for highway construction, characterized in that: The invention comprises a lifting rod (7), the top of the lifting rod (7) is fixedly connected to a top seat (18), the top of the top seat (18) is fixedly connected to a lifting mechanism, the outer side of the lifting rod (7) is movably connected to a mounting slide (8) and a lifting seat (12), one side of the mounting slide (8) is fixedly connected to a fixing seat (9), one side of the lifting seat (12) is fixedly connected to a pile driving frame (13), the top of the pile driving frame (13) is penetrated and fixedly connected to a pile driving hammer (14), and one side of the pile driving hammer (14) is fixedly connected to a hydraulic pipe (15); The bottom of the lifting seat (12) is fixedly connected to a pressure rod (16), the bottom end of the pressure rod (16) is movably connected to a movable rod (17), the movable rod (17) is fixedly connected to the mounting slide (8), the bottom of the lifting rod (7) is fixedly connected to a mounting plate (6), the bottom of the mounting plate (6) is fixedly connected to a movable seat (2), and one side of the movable seat (2) is fixedly connected to a mounting assembly.

2. A pile driver for highway construction as claimed in claim 1, characterized in that: The lifting mechanism comprises an adjusting motor (19), an adjusting screw rod (20) and a nut seat (21); the adjusting motor (19) is fixedly connected to the top of the top seat (18); the driving end of the adjusting motor (19) is fixedly connected to the adjusting screw rod (20); the outer side of the adjusting screw rod (20) is threadedly connected to the nut seat (21); and the nut seat (21) is fixedly connected to the lifting seat (12).

3. A pile driver for highway construction as claimed in claim 1, characterized in that: A fixing opening (11) is provided on the top of the fixing seat (9), and a fixing screw (10) is threadedly connected to the outer side of the fixing seat (9).

4. A pile driver for highway construction as claimed in claim 1, characterized in that: The mounting assembly comprises a limit plate (4) and a limit opening (5); the limit plate (4) is fixedly connected to one side of the movable seat (2); and the limit opening (5) is provided on the top of the limit plate (4).

5. A pile driver for highway construction as claimed in claim 1, characterized in that: The top of the movable seat (2) is fixedly connected to a hydraulic press (3), the output end of the hydraulic press (3) is fixedly connected to a hydraulic pipe (15), and the four corners of the bottom of the movable seat (2) are fixedly connected to universal wheels (1).

6. A pile driver for highway construction as claimed in claim 1, characterized in that: Two lifting rods (7) are provided, and both lifting rods (7) are made of metal material, and the outer surfaces of the lifting rods (7) are smooth.