Automatic ash removal device for disc buckle

Abstract

The utility model discloses an automatic deashing device for a disc buckle, which comprises an equipment platform, a transmission device, a disc buckle clamping device for fixing a disc buckle rod, a hammer deashing device, a hammer transmission device, a disc buckle rotation power transmission device and a control device, the transmission device is arranged on the equipment platform and comprises a power motor; the hammer head transmission device comprises a hammer head transmission shaft, the hammer head transmission shaft is rotatably connected to the equipment platform, the hammer head ash removal device comprises a main transmission shaft, a swing arm and a plurality of ash removal hammer heads, and the ash removal hammer heads are fixed to the main transmission shaft. The swing arm is in swing connection with the hammer head transmission shaft and is fixedly connected with one end of the main transmission shaft, the hammer head transmission shaft is in transmission connection with the power motor, and the main transmission shaft is connected with the hammer head transmission shaft through the coupling sleeve. The device is automatic and high in efficiency, and can save a large amount of labor.

Description

Technical Field

[0001] The utility model relates to the technical field of building scaffolds, in particular to an automatic dust cleaning device for a buckle. Background Art

[0002] Socket-type disc-type steel pipe scaffolding, referred to as disc-type scaffolding, is a commonly used auxiliary equipment in the construction industry. A large number of disc-type scaffoldings are needed in the construction process of a large-scale building, including round steel pipes such as horizontal bars, vertical bars, and diagonal rods. After these steel pipe materials are used, the surface will be stained with a lot of cement mortar, which is difficult to remove after hardening. At present, they are removed manually by hammering with a hammer, which has a high labor intensity and low work efficiency. Utility Model Content

[0003] The utility model aims to solve the cleaning problem of cement mortar on the surface of the plate buckle by mechanical assistance, and to provide an automatic plate buckle automatic dust cleaning device which is automated, highly efficient and saves a lot of labor.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A disk-buckle automatic dust cleaning device comprises an equipment platform, a transmission device, a disk-buckle clamping device for fixing a disk-buckle rod, a hammer cleaning device, a hammer transmission device, a disk-buckle rotation power transmission device, and a control device; the transmission device is arranged on the equipment platform, and the transmission device comprises a power motor; the hammer transmission device comprises a hammer transmission shaft, and the hammer transmission shaft can be rotatably connected to the equipment platform; the hammer cleaning device comprises a main transmission shaft, a swing arm, and a plurality of cleaning hammers, the cleaning hammers are fixed on the main transmission shaft, the swing arm is swingably connected to the hammer transmission shaft and fixedly connected to one end of the main transmission shaft, the hammer transmission shaft is transmission-connected to the power motor, and the main transmission shaft is connected to the hammer transmission shaft via a coupling sleeve; the disk-buckle rotation power transmission device comprises a disk transmission shaft, the disk transmission shaft is connected to the disk clamping device, and the disk transmission shaft is transmission-connected to the hammer transmission shaft; the power motor is electrically connected to the control device.

[0006] In the present scheme, the disc buckle rod is the round tube part of the disc buckle, and there are one or more circular ring discs with holes on the round tube body. When the disc buckle needs to be cleaned, one end of the disc buckle rod is fixed with a disc buckle clamping device, such as a clamping claw, a clamping ring, etc. The disc buckle clamping device of the present scheme is provided with a rotating connecting sleeve, one end of the rotating connecting sleeve is fixedly connected to the disc buckle rotating power transmission device and can rotate therewith, and the other end of the rotating connecting sleeve is provided with a hollow hole adapted to the disc buckle rod and a plurality of fixing screws. After the disc buckle rod is inserted into the hollow hole, the disc buckle rod is fixedly connected to the rotating connecting sleeve with the fixing screws, so that the disc buckle rod can be driven to rotate together by the rotating connecting sleeve; at the same time, the hammer head cleaning device reciprocates through the hammer head transmission device, so that the hammer head continuously strikes the rotating disc buckle rod to clean the cement on the disc buckle rod.

[0007] As a preferred solution of the utility model, the hammer transmission device also includes a reducer connected to the power motor, a transmission belt, a driving pulley, and a passive pulley, wherein the driving pulley is connected to the output shaft of the reducer, the passive pulley is arranged at one end of the hammer transmission shaft, and the transmission belt connects the driving pulley and the passive pulley. The hammer transmission device of this solution adopts belt and pulley transmission, wherein the passive pulley is connected to the hammer transmission shaft, for example, a key connection can be adopted.

[0008] As a preferred solution of the utility model, the disc buckle clamping device is provided with a rotating connecting sleeve, one end of the rotating connecting sleeve is fixedly connected to the disc buckle transmission shaft, and the other end is fixedly connected to the disc buckle rod.

[0009] As a preferred solution of the utility model, a reduction transmission device is provided between the disk drive shaft and the hammer drive shaft, and the reduction transmission device includes a reduction shaft, a first reduction sprocket, and a second reduction sprocket. Both ends of the reduction shaft are rotatably connected to the equipment platform, the first reduction sprocket is in driving connection with the hammer drive shaft, and the second reduction sprocket is in driving connection with the disk drive shaft. The rotation speed of the disk rod of this solution should be relatively slow so that the hammer can fully strike the disk rod to improve the dust cleaning efficiency; the first reduction gear and the hammer drive shaft, the second reduction gear and the disk drive shaft are all chain-driven.

[0010] As a preferred solution of the utility model, the swing arm is connected to the hammer drive shaft through a torque head, and the swing arm is provided with a long strip swing hole. One end of the torque head is fixedly connected to the hammer drive shaft, and the other end of the torque head is provided with an eccentric hole or an eccentric shaft and is swingably connected to the swing arm swing hole. The hammer head of this solution is connected to the main drive shaft. A torque head is installed on the hammer drive shaft. One structure of the torque head has four screw holes, which are not in the center of the shaft (i.e., the eccentric hole), so as to cooperate with the swing arm to complete the reciprocating motion; during installation, a bolt is used to connect to one of the screw holes of the torque head through the long strip swing hole of the swing arm, and the circular hole at the other end of the swing arm is fixedly connected to the main drive shaft of the hammer head. Finally, when the hammer drive shaft rotates, the main drive shaft can drive the hammer head to reciprocate together through this device.

[0011] As a preferred solution of the utility model, the equipment platform is provided with a plurality of disc buckle rod limit devices cooperating with the disc buckle rod. The disc buckle rod is easy to vibrate after being hit by a hammer head, and the disc buckle rod limit devices are used in this solution to reduce vibration.

[0012] As a preferred solution of the utility model, the main transmission shaft is provided with multiple middle support bearing seats. Multiple hammers are provided on the main transmission shaft, and the force applied when striking is relatively large. Therefore, in this solution, multiple support bearing seats are provided in the middle of the main transmission shaft to enhance the force strength of the main transmission shaft.

[0013] Compared with the prior art, the utility model has the beneficial effects of automation, high efficiency and can save a lot of manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model.

[0015] Figure 2 It is a forward schematic diagram of the transmission structure of the utility model.

[0016] Figure 3 It is a side schematic diagram of the transmission structure of the utility model.

[0017] Figure 4 This is a connection structure diagram of the swing arm of the utility model.

[0018] Figure 5 The figure is a structural schematic diagram of the torque head of the utility model.

[0019] In the figure: 1. Equipment platform 2. Clamping device for buckle 3. Control device

[0020] 4. Power motor 5. Hammer drive shaft 6. Main drive shaft

[0021] 7. Cleaning hammer 8. Swing arm 9. Disc drive shaft 10. Reducer

[0022] 11. Transmission belt 12. Active pulley 13. Passive pulley

[0023] 14. Rotating connecting sleeve 15. Speed ​​reduction shaft 16. First speed reduction sprocket

[0024] 17. Second reduction sprocket 18. Disc buckle rod limiting device 19. Torque head. DETAILED DESCRIPTION

[0025] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0026] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.

[0028] See also Figure 1-Figure 5 , the utility model provides a technical solution:

[0029] A disk-buckle automatic dust cleaning device comprises an equipment platform 1, a transmission device, a disk-buckle clamping device 2 for fixing a disk-buckle rod, a hammer cleaning device, a hammer transmission device, a disk-buckle rotation power transmission device, and a control device 3; the transmission device is arranged on the equipment platform 1, and the transmission device comprises a power motor 4; the hammer transmission device comprises a hammer transmission shaft 5, which is rotatably connected to the equipment platform 1, the hammer cleaning device comprises a main transmission shaft 6, a swing arm 8, and a plurality of cleaning hammers 7, the cleaning hammers 7 are fixed on the main transmission shaft 6, the swing arm 8 is swingably connected to the hammer transmission shaft 5 and is fixedly connected to one end of the main transmission shaft 6, the hammer transmission shaft 5 is transmission-connected to the power motor 4, and the main transmission shaft 6 is connected to the hammer transmission shaft 5 through a coupling sleeve; the disk-buckle rotation power transmission device comprises a disk transmission shaft 9, the disk transmission shaft 9 is connected to the disk-buckle clamping device 2, and the disk transmission shaft 9 is transmission-connected to the hammer transmission shaft 5; the power motor 4 is electrically connected to the control device 3.

[0030] The hammer transmission device also includes a reducer 10 connected to the power motor 4, a transmission belt 11, a driving pulley 12, and a passive pulley 13. The driving pulley 12 is connected to the output shaft of the reducer 10, and the passive pulley 13 is arranged at one end of the hammer transmission shaft 5. The transmission belt 11 connects the driving pulley 12 and the passive pulley 13.

[0031] The buckle clamping device 2 is provided with a rotating connecting sleeve 14, one end of the rotating connecting sleeve 14 is fixedly connected to the buckle transmission shaft 9, and the other end is fixedly connected to the buckle rod.

[0032] A reduction transmission device is provided between the disk drive shaft 9 and the hammer drive shaft 5, and the reduction transmission device includes a reduction shaft 15, a first reduction sprocket 16, and a second reduction sprocket 17. Both ends of the reduction shaft 15 are rotatably connected to the equipment platform 1, the first reduction sprocket 16 is chain-connected to the hammer drive shaft 5, and the second reduction sprocket is chain-connected to the disk drive shaft 9.

[0033] The swing arm 8 is connected to the hammer drive shaft 5 through a torque head 19. A long strip swing hole is provided on the swing arm 8. One end of the torque head 19 is fixedly connected to the hammer drive shaft 5. The other end of the torque head 19 is provided with an eccentric hole or an eccentric shaft and is swingably connected to the swing arm swing hole.

[0034] The equipment platform 1 is provided with a plurality of disc buckle rod limiting devices 18 cooperating with the disc buckle rods.

[0035] The main transmission shaft 6 is provided with a plurality of middle supporting bearing seats.

[0036] Working process of the utility model: When the disc buckle needs to be cleaned, one end of the disc buckle rod is fixed with the disc buckle clamping device 2, and the disc buckle rod is driven to rotate together by the rotating connecting sleeve 14, and the hammer head cleaning device reciprocates through the hammer head transmission device. The disc buckle transmission shaft 9 drives the disc buckle rod to rotate at a relatively slow speed so that the cleaning hammer head 7 can fully knock the disc buckle rod, thereby improving the cleaning efficiency. After cleaning the cement on the disc buckle rod, release the disc buckle clamping device 2 and take out the disc buckle rod.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A disc buckle automatic dust cleaning device, comprising an equipment platform, a transmission device, and a disc buckle clamping device for fixing the disc buckle rod, characterized in that: It also includes a hammer head dust cleaning device, a hammer head transmission device, a disc buckle rotation power transmission device, and a control device; The transmission device is arranged on the equipment platform, and the transmission device comprises a power motor; The hammer transmission device includes a hammer transmission shaft, which is rotatably connected to the equipment platform. The hammer cleaning device includes a main transmission shaft, a swing arm, and a plurality of cleaning hammers. The cleaning hammers are fixed to the main transmission shaft. The swing arm is swingably connected to the hammer transmission shaft and fixedly connected to one end of the main transmission shaft. The hammer transmission shaft is transmission-connected to the power motor, and the main transmission shaft is connected to the hammer transmission shaft via a coupling sleeve. The buckle rotation power transmission device comprises a buckle transmission shaft, the buckle transmission shaft is connected to the buckle clamping device, and the buckle transmission shaft is in transmission connection with the hammer head transmission shaft; The power motor is electrically connected to the control device.

2. The automatic dust cleaning device for a plate buckle according to claim 1 is characterized in that: The hammer transmission device also includes a reducer, a transmission belt, a driving pulley, and a passive pulley connected to the power motor. The driving pulley is connected to the output shaft of the reducer, and the passive pulley is arranged at one end of the hammer transmission shaft. The transmission belt connects the driving pulley and the passive pulley.

3. The automatic dust cleaning device for a plate buckle according to claim 1 is characterized in that: The buckle clamping device is provided with a rotating connecting sleeve, one end of which is fixedly connected to the buckle transmission shaft, and the other end of which is fixedly connected to the buckle rod.

4. The automatic dust cleaning device for a plate buckle according to claim 1 is characterized in that: A reduction transmission device is provided between the disk drive shaft and the hammer drive shaft. The reduction transmission device includes a reduction shaft, a first reduction sprocket, and a second reduction sprocket. Both ends of the reduction shaft are rotatably connected to the equipment platform. The first reduction sprocket is transmission-connected to the hammer drive shaft, and the second reduction sprocket is transmission-connected to the disk drive shaft.

5. The automatic dust cleaning device for a plate buckle according to claim 1 is characterized in that: The swing arm is connected to the hammer drive shaft through a torque head. The swing arm is provided with a long swing hole. One end of the torque head is fixedly connected to the hammer drive shaft. The other end of the torque head is provided with an eccentric hole or an eccentric shaft and is swingably connected to the swing hole of the swing arm.

6. The automatic dust cleaning device for a plate buckle according to claim 1 is characterized in that: The equipment platform is provided with a plurality of disc buckle rod limiting devices which cooperate with the disc buckle rod.

7. The automatic dust cleaning device for a plate buckle according to claim 1 is characterized in that: The main transmission shaft is provided with a plurality of middle supporting bearing seats.

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