Ash removal structure for rapidly cleaning blockage of scraper plate of chain grate
By setting up spaced cleaning hole pipes on the top of the kiln structure of the chain grate machine, the complex problem of shovel plate blockage is solved, and fast and safe cleaning is achieved, production efficiency and equipment stability are improved, and maintenance costs are reduced.
Patent Information
- Application Number
- CN202421164814.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The grating shovel plate is easily blocked during use, and the existing cleaning methods are complicated and time-consuming. Shutdown and cleaning affects production efficiency and poses safety hazards.
The grinding hole pipe with spaced apart cleaning hole pipe is provided on the top of the kiln structure of the grinder. The central axis of the grinding hole pipe is located between the shovel plates, providing a detachable hole plug cover to facilitate cleaning of blocked pellets, reducing operation difficulty and Labor intensity.
It realizes rapid and safe cleaning of shovel plate blockage, avoids shutdown and cleansing, improves production efficiency and equipment stability, and reduces maintenance costs.
Smart Images

Figure CN222279367U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chain grate machine anti-blocking and cleaning, in particular to a dust cleaning structure for quickly cleaning the blockage of a shovel plate of a chain grate machine. Background Art
[0002] The chain grate rotary kiln system is an effective clinker production process. During operation, a shovel plate located above the chain grate plate is usually used to help the material be evenly distributed and pushed forward during the movement of the chain grate. However, in actual use, the shovel plate of the sintering chain grate is easily blocked. After blockage, cleaning is complicated, time-consuming and labor-intensive. The cleaning effect is not very ideal and the shovel plate is not easy to recover after blockage. There are many inconveniences in the existing cleaning methods. When the shovel plate of the sintering chain grate is blocked, one of the traditional cleaning methods is to stop the operation of the entire equipment, and then send staff to enter the equipment through the manhole to directly clean the blocked shovel plate manually. Although this method is direct, it has the following problems: long downtime, during which normal production cannot be carried out, which has a great impact on production efficiency and output; the internal environment of the equipment may be harsh, with dangerous factors such as high temperature and dust, posing a threat to the health and safety of workers; another cleaning method is to use a cleaning device with a shovel head to clean from both sides of the chain grate. Due to the structure of the chain grate and the position of the shovel plate, there may be poor angles when cleaning from both sides, resulting in poor cleaning effect. Utility Model Content
[0003] The utility model provides a dust cleaning structure for quickly cleaning the blockage of a shoveling plate of a chain grate machine, so as to solve the current technical problem of complex cleaning after the blockage of the shoveling plate of the chain grate machine.
[0004] In order to solve the above problems, the utility model provides a cleaning structure for quickly cleaning the blockage of the shovel plate of the chain grate machine, which adopts the following technical solutions:
[0005] It includes a chain grate machine and a kiln body structure for sintering and drying materials conveyed by the chain grate machine. The top refractory layer of the kiln body structure is located above the grate plate of the chain grate machine and a cleaning hole tube is vertically arranged on the top refractory layer. The cleaning hole tubes are a number of spaced-apart cleaning hole tubes. A shovel plate is provided above the grate plate of the chain grate machine. The shovel plates are a number of parallel arranged shovel plates. The central axis of the cleaning hole tube is located between two adjacent shovel plates.
[0006] Furthermore, the top end of the cleaning hole pipe extends out of the top refractory layer, and the upper end of the cleaning hole pipe is provided with a detachable hole cover.
[0007] Furthermore, the hole blocking cover includes a blocking block extending into the cleaning hole tube and a limiting plate arranged at the top of the blocking block, the top of the limiting plate is provided with an action piece for hand-holding, and the diameter of the limiting plate is larger than the diameter of the cleaning hole tube.
[0008] Furthermore, the cross section of the blocking block is trapezoidal, and the length of the bottom side of the trapezoid is smaller than the length of the top side.
[0009] Furthermore, the lower end of the cleaning hole pipe is on the same horizontal plane as the lower surface of the top refractory layer.
[0010] Furthermore, the cross-section of the cleaning hole tube is circular and the diameter of the circle is 20cm-30cm.
[0011] The beneficial effect of the cleaning structure for quickly cleaning the clogged chain grate shovel plate provided by the utility model is as follows: the utility model arranges spaced cleaning hole tubes on the top refractory layer of the kiln body structure, and the central axes of these hole tubes are located between two adjacent shovel plates, so that the operator can directly clean the clogged pellets on the shovel plate through these hole tubes. Compared with the traditional cleaning method, the operation difficulty is reduced, and the labor intensity of the operator is also reduced. In addition, the structure of the utility model can ensure the normal operation of the chain grate machine, avoid shutdown for cleaning, improve production efficiency and the stability of equipment operation, and reduce the maintenance cost of the equipment as a whole. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] By reading the detailed description below with reference to the accompanying drawings, the above and other purposes, features and advantages of the exemplary embodiments of the present invention will become easy to understand. In the accompanying drawings, several embodiments of the present invention are shown in an exemplary and non-limiting manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:
[0013] Figure 1 It is a schematic diagram of a dust cleaning structure for quickly cleaning a blocked shovel plate of a chain grate machine according to the utility model;
[0014] Figure 2 for Figure 1 A partial enlarged view of area A is shown.
[0015] Description of reference numerals:
[0016] 1. Chain grate; 11. Shovel plate; 2. Kiln structure; 21. Top refractory layer; 22. Cleaning hole pipe; 23. Blocking hole cover; 231. Blocking block; 232. Limiting plate; 233. Function part. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Those skilled in the art should know that the embodiments described below are part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0018] Any number of elements in the drawings is for illustration and not limitation, and any naming is for distinction only and does not have any limiting meaning.
[0019] The principle and spirit of the present invention are explained in detail below with reference to several representative embodiments of the present invention.
[0020] Embodiment 1 of the cleaning structure for quickly cleaning the blockage of the shovel plate of the chain grate provided by the utility model:
[0021] like Figure 1 to Figure 2 As shown,
[0022] It includes a chain grate 1 and a kiln structure 2 for sintering and drying materials conveyed by the chain grate 1. The top refractory layer 21 of the kiln structure 2 is located above the grate plate of the chain grate and a cleaning hole tube 22 is vertically arranged on the top refractory layer 21. The cleaning hole tubes 22 are a plurality of spaced-apart cleaning hole tubes 22. A shovel plate 11 is provided above the grate plate of the chain grate. The shovel plates 11 are a plurality of parallel arranged shovel plates. The central axis of the cleaning hole tube 22 is located between two adjacent shovel plates 11.
[0023] The lower end of the cleaning hole pipe 22 is on the same horizontal plane as the lower surface of the top refractory layer 21 .
[0024] The cross section of the cleaning hole tube 22 is circular and the diameter of the circle is 25 cm.
[0025] Specifically, when constructing the refractory material on the top refractory layer 21 of the chain grate, a cleaning hole tube 22 is welded on the top, which is evenly divided into five positions. The axis of each cleaning hole tube 22 is located between two shovel plates 11, and then the cleaning hole tube 22 is surrounded during the pouring construction. During normal production, the operator can use a cleaning shovel to reach into the cleaning hole tube 22 to clean the blocked pellets on the shovel plate 11. The problem can be solved by simple operation without stopping the machine.
[0026] In this embodiment, the top end of the cleaning hole pipe 22 extends out of the top refractory layer 21 , and a detachable hole cover 23 is provided at the upper end of the cleaning hole pipe 22 .
[0027] The hole blocking cover 23 includes a blocking block 231 extending into the cleaning hole tube 22 and a limiting plate 232 arranged at the top of the blocking block 231. The top of the limiting plate 232 is provided with an action piece 233 for hand-holding. The diameter of the limiting plate 232 is larger than the diameter of the cleaning hole tube 22.
[0028] The cross section of the blocking block 231 is trapezoidal, and the length of the bottom side of the trapezoid is smaller than the length of the top side.
[0029] Specifically, the plugging cover 23 can prevent dust, debris or other substances from entering the kiln body through the cleaning hole tube 22 when the kiln body structure 2 is in operation or not in use, thereby maintaining the cleanliness and stability of the kiln body, avoiding interference with production or safety hazards, and avoiding excessive heat loss.
[0030] The limiting plate 232 of the hole plugging cover 23 is provided with a hand-held action piece 233, so that the operator can easily hold the action piece to operate when installing or removing the hole plugging cover, thereby improving the convenience and safety of the operation.
[0031] The utility model sets spaced cleaning hole tubes 22 on the top refractory layer 21 of the kiln body structure 2, and the central axes of these cleaning hole tubes 22 are located between two adjacent shoveling plates 11, so that the operating workers can directly clean the blocked pellets on the shoveling plates 11 through these cleaning hole tubes 22. Compared with the traditional cleaning method, the operating difficulty is reduced and the labor intensity of the operating workers is reduced. In addition, the structure of the utility model can ensure the normal operation of the chain grate machine, avoid shutdown for cleaning, improve production efficiency and stability of equipment operation, and reduce the maintenance cost of the equipment as a whole.
[0032] According to the above description of this specification, those skilled in the art may also understand that the terms used below, such as "up", "down", "front", "back", "left", "right", "width", "horizontal", "top", "bottom", "inside", "outside" and other terms indicating orientation or position relationship are based on the orientation or position relationship shown in the drawings of this specification, which are only for the purpose of facilitating the explanation of the scheme of the utility model and simplifying the description, rather than explicitly or implicitly indicating that the device or element involved must have the specific orientation, be constructed and operate in a specific orientation. Therefore, the above-mentioned orientation or position relationship terms cannot be understood or interpreted as limitations on the scheme of the utility model.
[0033] In addition, in the description of this specification, “plurality” means at least two, for example, two, three or more, etc., unless otherwise clearly and specifically defined.
Claims
1. A cleaning structure for quickly clearing the blockage of a chain grate shovel plate, comprising a chain grate (1) and a kiln structure (2) for sintering and drying the material transported by the chain grate (1), characterized in that: The top refractory layer (21) of the kiln structure (2) is located above the grate plate of the chain grate machine in the air, and a cleaning hole pipe (22) is vertically arranged on the top refractory layer (21), and the cleaning hole pipes (22) are a plurality of spaced-apart shovel plates (11) are arranged above the grate plate of the chain grate machine, and the central axis of the cleaning hole pipe (22) is located between two adjacent shovel plates (11).
2. The cleaning structure for quickly cleaning the blockage of the shovel plate of the chain grate according to claim 1 is characterized in that: The top end of the cleaning hole pipe (22) extends out of the top refractory layer (21), and the upper end of the cleaning hole pipe (22) is provided with a detachable hole blocking cover (23).
3. The cleaning structure for quickly cleaning the blockage of the shovel plate of the chain grate according to claim 2 is characterized in that: The hole blocking cover (23) comprises a blocking block (231) extending into the ash cleaning hole tube (22) and a limiting plate (232) arranged at the top end of the blocking block (231); a hand-held action piece (233) is arranged at the top end of the limiting plate (232); and the diameter of the limiting plate (232) is greater than the diameter of the ash cleaning hole tube (22).
4. The cleaning structure for quickly cleaning the blockage of the shovel plate of the chain grate according to claim 3 is characterized in that: The cross section of the blocking block (231) is trapezoidal, and the length of the bottom side of the trapezoid is shorter than the length of the top side.
5. The cleaning structure for quickly cleaning the blockage of the shovel plate of the chain grate according to claim 1 is characterized in that: The lower end of the cleaning hole pipe (22) is on the same horizontal plane as the lower surface of the top refractory layer (21).
6. The cleaning structure for quickly cleaning the blockage of the shovel plate of the chain grate according to claim 1 is characterized in that: The cross section of the cleaning hole tube (22) is circular and the diameter of the circle is 20 cm-30 cm.