Nut flatness detection device

The nut flatness detection device addresses inefficiencies in existing systems by providing adjustable detection capabilities for different nut models, ensuring efficient and consistent inspection in automated production.

CN222279682UActive Publication Date: 2024-12-31SHANGHAI YUANTUO AUTOMATION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323538424.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-25
Publication Date
2024-12-31
Estimated Expiration
2033-12-25

AI Technical Summary

Technical Problem

Existing nut flatness detection systems are inefficient and lack flexibility in adjusting to different nut models due to fixed camera angles and ranges, failing to meet the needs of automated production.

Method used

A nut flatness detection device with adjustable detection range and shooting angle, utilizing two groups of cameras that can be adjusted in three-dimensional directions through a combination of image base, sliders, and line scan camera brackets and small boards, allowing for versatile nut model detection.

Benefits of technology

Enables efficient and consistent inspection of various nut models by adjusting detection range and shooting angle, meeting the requirements of automated production.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222279682U_ABST
    Figure CN222279682U_ABST
Patent Text Reader

Abstract

The utility model discloses a nut flatness detection device which comprises an image base, an image supporting frame, a first line scanning camera support, a first line scanning camera small plate, a second line scanning camera support, a second line scanning camera small plate, a first camera, a second camera and the like. Two sets of cameras are arranged, adjustment of the two sets of cameras in the three-dimensional direction is achieved through cooperation of the image base, the image rod and the sliding block, meanwhile, adjustment of the horizontal angles of the cameras is achieved through the structural design of the linear scanning camera support and the linear scanning camera small plate, and the shooting problem of nuts of different models can be solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of machinery, and more specifically, to a nut flatness detection device. Background Art

[0002] The flatness of nuts is generally detected by manual inspection, but the efficiency of manual inspection is slow and the inspection standards are inconsistent, so it cannot meet the needs of automated production.

[0003] In order to meet the needs of automated production, there are nut flatness detection devices on the market that use cameras to photograph nuts and then use computer programs to perform unified standard inspections. This type of camera is a fixed camera with a fixed angle for taking photos, and can only be used for one type of nut to be tested. Once a different type of nut is encountered, the shooting angle and shooting range cannot be adjusted. Utility Model Content

[0004] In view of the above-mentioned technical problems, the present application proposes a nut flatness detection device, the purpose of which is to provide a detection device with adjustable detection range and shooting angle to be suitable for the detection of nuts of different models.

[0005] In order to achieve the above technical objectives, this application adopts the following technical solutions:

[0006] The nut flatness detection device comprises: an image base fixed on a workbench; an image support frame connected to the image base;

[0007] A first line scan camera bracket, which is connected to the image support frame; a first line scan camera small board, which is arranged on the first line scan camera bracket, and one end of the first line scan camera small board is connected to the first line scan camera bracket, and the first line scan camera small board rotates horizontally relative to the first line scan camera bracket along a fixed end; a second line scan camera bracket, which is connected to the image support frame; a second line scan camera small board, which is arranged on the second line scan camera bracket, and one end of the second line scan camera small board is connected to the second line scan camera bracket, and the second line scan camera small board rotates horizontally relative to the second line scan camera bracket along a fixed end; a first camera, whose bottom is connected to the first line scan camera small board; a second camera, whose top is connected to the second line scan camera small board.

[0008] Preferably, the length of the first line scan camera bracket is greater than the length of the second line scan camera bracket.

[0009] Preferably, the image support frame includes: an image rod connected to the image base; a raised slide rail is provided on the image rod; a first slider is connected to the slide rail by a first adjustment axis and a first hand wheel; the first line scan camera bracket is connected above the first slider; a second slider is connected to the slide rail by a second adjustment axis and a second hand wheel and is located above the first slider; the second line scan camera bracket is connected below the second slider.

[0010] Preferably, the bottom of the image rod is connected to an image rod bottom plate.

[0011] Preferably, the image rod bottom plate is fixed on a third slider, the third slider is connected to the image base via a third hand wheel and a third adjustment shaft, and a raised slide rail is correspondingly provided on the image base.

[0012] Due to the adoption of the above technical solution, the nut flatness detection device of the present application is equipped with two groups of cameras, which can be adjusted in three-dimensional directions, thereby achieving the purpose of adjusting the detection range and shooting angle, and meeting the problem of shooting nuts of different models. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is an exploded schematic diagram of an embodiment of the present application;

[0014] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the present application. DETAILED DESCRIPTION

[0015] The technical solution of the utility model is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0016] See also Figure 1 and Figure 2 FIG. 1 is an embodiment of the nut flatness detection device of the present application, which mainly includes an imaging base 1, an imaging support frame 2, a first line scan camera bracket 3, a first line scan camera small board 4, a second line scan camera bracket 5, a second line scan camera small board 6, a first camera 7, and a second camera 8.

[0017] The image support frame 2 is connected to the image base 1, and the image support frame 2 is connected to the first camera 7 through the first line scan camera support 3 and the first line scan camera small board 4, and is connected to the second camera 8 through the second line scan camera support 5 and the second line scan camera small board 6. The first camera 7 and the second camera 8 can thereby achieve the purpose of adjusting the detection range and the shooting angle.

[0018] The imaging base 1 is fixed on a workbench by bolts, so a plurality of bolt holes are provided on the imaging base 1. A raised slide rail 11 is provided on the imaging base 1.

[0019] The image support frame 2 is connected to the image base 1. Figure 1 and Figure 2 As shown, the image support frame 2 includes an image rod 21, a first slider 22, a second slider 23, a third slider 24, a first adjustment shaft 251, a first hand wheel 252, a second adjustment shaft 253, a second hand wheel 254, a third adjustment shaft 255 and a third hand wheel 256.

[0020] The bottom of the image rod 21 is connected to an image rod bottom plate 211, and the image rod bottom plate 211 is fixed on the third slider 24, and the third slider 24 is connected to the image base 1 through the third hand wheel 256 and the third adjustment shaft 255. The image rod 21 can thus adjust the overall position of the image rod 21 along the slide rail 11 on the image base 1. The image rod 21 is provided with a vertical slide rail 211.

[0021] The first slider 22 is connected to the slide rail 211 on the image rod 21 through the first adjustment shaft 251 and the first hand wheel 252. The first line scan camera bracket 3 is connected above the first slider 22. The first line scan camera bracket 3 is provided with a first line scan camera small board 4, and the inner end of the first line scan camera small board 4 is connected to the first line scan camera bracket 3, so that the first line scan camera small board 4 can move horizontally along the inner end (fixed end) relative to the first line scan camera bracket 3. The first camera 7 is connected to the first line scan camera small board 4. In this way, the first camera 7 adjusts the shooting angle and range with the horizontal movement of the first line scan camera small board 4 and the vertical movement of the first slider 22.

[0022] The second slider 23 is connected to the slide rail 211 on the image rod 21 through the second adjustment shaft 253 and the second hand wheel 254. The second slider 23 is located above the first slider 22. The second slider 23 is connected to the second line scan camera bracket 5 below. The second line scan camera bracket 5 is connected to the inner end (fixed end) of the second line scan camera small board 6 below, so that the second line scan camera small board 6 can rotate horizontally relative to the second line scan camera bracket 5 along the fixed end. The second camera 8 is connected to the second line scan camera small board 6 below. In this way, the second camera 8 adjusts the shooting angle and range with the horizontal movement of the second line scan camera small board 6 and the vertical movement of the second slider 23.

[0023] In addition, if Figure 2 As shown, the length of the first line scan camera bracket 3 is longer than the length of the second line scan camera bracket 5. In this way, in the folded state, the first camera 7 and the second camera 8 can be on the same horizontal line, and the shooting angles can overlap.

[0024] This application sets up two groups of cameras, and realizes the three-dimensional direction adjustment of the two groups of cameras through the cooperation of the image base and the image rod and the slider. At the same time, the horizontal angle adjustment of the camera is realized through the structural design of the line scan camera bracket and the line scan camera small board. In this way, it can meet the shooting problems of nuts of different models.

[0025] The above-described embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. Equivalent changes and modifications made to the present invention by those skilled in the art should all fall within the scope of the claims attached to the present invention.

Claims

1. Nut flatness detection device, characterized in that: include: An image base, which is fixed on a workbench; An image support frame connected to the image base; A first line scan camera bracket connected to the image support frame; A first line scan camera small board, which is arranged on the first line scan camera bracket, and one end of the first line scan camera small board is connected to the first line scan camera bracket, and the first line scan camera small board rotates horizontally relative to the first line scan camera bracket along a fixed end; A second line scan camera bracket connected to the image support frame; A second line scan camera small plate, which is arranged on the second line scan camera bracket, and one end of the second line scan camera small plate is connected to the second line scan camera bracket, and the second line scan camera small plate rotates horizontally relative to the second line scan camera bracket along the fixed end; A first camera, the bottom of which is connected to the first line scan camera small board; The second camera has a top connected to the second line scan camera small board.

2. The nut flatness detection device according to claim 1, characterized in that: The length of the first line scan camera bracket is greater than the length of the second line scan camera bracket.

3. The nut flatness detection device according to claim 1 or 2, characterized in that: The image support frame includes: an image rod connected to the image base; a raised slide rail is provided on the image rod; A first sliding block is connected to the sliding rail via a first adjusting shaft and a first hand wheel; the first line scan camera bracket is connected above the first sliding block; The second sliding block is connected to the sliding rail by a second adjusting shaft and a second hand wheel and is located above the first sliding block; the second line scanning camera bracket is connected below the second sliding block.

4. The nut flatness detection device according to claim 3, characterized in that: The bottom of the image rod is connected to an image rod bottom plate.

5. The nut flatness detection device according to claim 4, characterized in that: The image rod bottom plate is fixed on a third sliding block, and the third sliding block is connected to the image base through a third hand wheel and a third adjusting shaft. The image base is correspondingly provided with a raised sliding rail.