Double-station winding machine
By designing a double-station winding machine, combining feeding, winding and material transfer mechanism, the problem of low winding efficiency of a single-station is solved, efficient winding and rapid material transfer of the magnetic ring is achieved, and winding efficiency is improved.
Patent Information
- Application Number
- CN202420792124.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The existing winding machines use a single station to cause inefficient winding.
A double-station winding machine is designed, including a feeding mechanism, a winding mechanism, a material transfer mechanism and a material discharge line. The winding mechanism realizes the winding of the magnetic ring through the winding mechanism. The material transfer mechanism quickly transfers the magnetic ring to improve the winding efficiency.
Dual-station winding is realized, and multiple material transfer components quickly move materials between different working sites, improving winding efficiency.
Smart Images

Figure CN222281780U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding machines, in particular to a double-station winding machine. Background Art
[0002] Current winding machines usually adopt single-station winding, resulting in low winding efficiency. Utility Model Content
[0003] In order to overcome the deficiencies of the prior art, the utility model aims to provide a double-station winding machine which is beneficial to improving winding efficiency.
[0004] In order to solve the above problems, the technical solutions adopted by the utility model are as follows:
[0005] A double-station winding machine, comprising:
[0006] A feeding mechanism, used to transport the magnetic ring to the loading position;
[0007] A winding mechanism, the winding mechanism comprising a wire hooking assembly, two rotating clamping assemblies and a surrounding assembly, the wire hooking assembly comprising two hooks, the surrounding assembly comprising two surrounding pieces, each of the hooks and each of the surrounding pieces being arranged corresponding to one of the rotating clamping assemblies, the wire hooking assembly being actuated so that the hook extends into and out of the magnetic ring, so that the wire wrapped above the magnetic ring is pulled through the magnetic ring, the rotating clamping assembly is used to clamp the magnetic ring and rotate around the axis, and each of the surrounding pieces is used to drive the wire wrapped through one of the magnetic rings to bend to the top of the magnetic ring;
[0008] A discharge line is used to remove the magnetic ring after winding, and the two rotating clamping assemblies are arranged between the discharge line and the feeding mechanism;
[0009] The material moving mechanism includes three material moving components, one of which is used to move the magnetic ring from the feeding mechanism to an adjacent rotating clamping component for winding to obtain a semi-finished product, another material moving component is used to move the semi-finished product to another rotating clamping component for winding to obtain a product, and the remaining material moving component moves the product to the discharging line.
[0010] In some possible implementations, a frame integrating various mechanisms is further included, the frame being provided with tooth holes, and the rotating clamping assembly comprising:
[0011] A first mounting frame, comprising a first portion, a second portion and a third portion connected to form a slot, wherein the first portion is disposed on one side of the frame relative to the material shifting mechanism, the second portion is disposed on the other side of the frame, and the third portion is disposed in the gear hole;
[0012] A first automatic clamp installed on the first portion so as to be disposed on a side of the tooth hole opposite to the material moving mechanism; and
[0013] The first driving assembly includes a first motor and a first gear connected to each other. The first motor is installed on the second part, and the first gear is meshingly connected to the tooth hole.
[0014] In some possible implementations, the rotating clamping assembly further includes:
[0015] An arc-shaped guide rail is arranged at the outer edge of the tooth hole relative to the material moving mechanism, and the circumferential outer surface of the arc-shaped guide rail is concave to form a guide groove;
[0016] A first connecting member is installed on the first part, and the arc-shaped guide rail and the first connecting member are both arranged in the slot; and
[0017] A pulley is installed on the first connecting member, and the pulley is arranged in the guide groove.
[0018] In some possible implementations, the line hooking assembly is disposed on one side of the frame away from the material moving mechanism and further includes:
[0019] The second mounting frame comprises a fourth portion and two fifth portions, wherein the fourth portion is connected between the two fifth portions, and each hook is mounted on one of the fifth portions;
[0020] Two first mounting seats are arranged in an axial direction of the tooth hole at intervals;
[0021] The second driving assembly includes a second motor and two first transmission wheels connected by a first transmission belt, the second motor is connected to one of the first transmission wheels, each of the first transmission wheels is installed on one of the first mounting seats, and the fourth part is fixed to the first transmission belt.
[0022] In some possible implementations, the hook line assembly further includes:
[0023] The first guide seat is arranged between the two fifth parts, and the first guide seat includes a first guide member arranged between the two first mounting seats, the first guide member is arranged along the axial orientation of the tooth hole, and the fourth part is slidably connected to the first guide member.
[0024] In some possible implementations, the surrounding component further includes:
[0025] A second guide seat, comprising a second guide member, wherein the second guide member is disposed in a radial direction of the tooth hole;
[0026] A first sliding block, slidably connected to the second guide member;
[0027] A third driving assembly, connected to the first slider, and configured to drive the first slider to reciprocate along the second guide member;
[0028] Two first linear guide rails are both protruded from the first sliding block along the axial direction of the tooth hole;
[0029] A second slider is slidably connected to the first linear guide rail, and the second slider has a receiving cavity, and the receiving cavity is disposed on a side of the first linear guide rail opposite to the tooth hole;
[0030] a fourth driving assembly connected to the second slider, the fourth driving assembly being used to drive the second slider to reciprocate along the first linear guide rail;
[0031] two first racks, arranged at intervals along the orientation of the first linear guide rail, the first racks passing through the accommodating cavity; and
[0032] A fifth driving assembly includes a third motor and a second gear connected to each other, wherein the third motor is mounted on the second slider, and the second gear is meshingly connected between the two first racks;
[0033] The surrounding member includes a second connecting member and a first groove wheel, and a portion of each second connecting member is protruded from a first rack away from the first linear guide rail. Each second connecting member is also slidably connected to another first rack, and the first groove wheel is installed at the end of the second connecting member away from the first rack.
[0034] In some possible implementations, the third driving assembly includes:
[0035] Two second mounting seats are arranged along the orientation of the second guide member;
[0036] A first screw rod passes through each of the second mounting seats and is located between two of the second guide members, the first screw rod being threadedly connected to the first slider; and
[0037] a fourth motor connected to the first screw rod;
[0038] The fourth driving assembly comprises:
[0039] A second screw rod, screwed to the second slider;
[0040] Two second transmission wheels, one of the second transmission wheels is mounted on the second screw rod;
[0041] A second transmission belt, drivingly connected to the two second transmission wheels; and
[0042] A fifth motor is connected to another of the second transmission wheels.
[0043] In some possible implementations, the material moving mechanism further includes:
[0044] The third guide seat is arranged above the rotating clamping assembly, the discharging line and the feeding mechanism. The third guide seat includes a third guide member. The third guide member is oriented and arranged along the arrangement direction of the discharging line and the feeding mechanism.
[0045] A third sliding block, slidably connected to the third guide member;
[0046] A first driving member, connected to the third slider, the first driving member being used to push the third slider to reciprocate along the third guide member;
[0047] The material transfer assembly comprises:
[0048] a fourth guide seat, mounted on the third slider and comprising a fourth guide member, wherein the fourth guide member is arranged along the axial direction of the tooth hole;
[0049] a fourth sliding block, slidably connected to the fourth guide member;
[0050] A second driving member connected to the fourth slider, the second driving member is used to drive the fourth slider to reciprocate along the orientation of the fourth guide member, the first driving member and the second driving member are both air cylinders or hydraulic cylinders; and
[0051] The second automatic clamp is installed on the fourth sliding block.
[0052] In some possible implementations, a line supply mechanism is further included, and the line supply mechanism includes:
[0053] A conductor assembly, comprising a second groove wheel and a plurality of third groove wheels arranged in a staggered manner, wherein the axial directions of the second groove wheel and the third groove wheels are arranged vertically, the groove portion of the second groove wheel is used to carry the covered wire, and the groove portions of the plurality of third groove wheels are used to abut against the covered wire in opposite directions;
[0054] a wire moving assembly, used for pulling the covered wire to the rotating clamping assembly; and
[0055] The wire cutting assembly is arranged between the wire moving assembly and the rotating clamping assembly, and the wire cutting assembly is used to cut the covered wire.
[0056] In some possible implementations, the line moving assembly includes:
[0057] a fifth guide seat, comprising a fifth guide member disposed along the axial direction of the tooth hole;
[0058] a fifth sliding block, slidably connected to the fifth guide member;
[0059] a third driving member connected to the fifth slider, the third driving member being used to drive the fifth slider to move along the orientation of the fifth guide member;
[0060] A second rack, mounted on the fifth slider and arranged along the axial direction of the gear hole;
[0061] A sixth driving assembly, comprising a sixth motor and a third gear connected to each other, wherein the sixth motor is mounted on the fifth guide seat, and the third gear is meshingly connected to the second rack;
[0062] The third automatic clamp is installed on one end of the second rack opposite to the gear hole.
[0063] Compared with the prior art, the beneficial effects of the present invention are:
[0064] In the present application, double-station winding can be achieved through the cooperation of the winding mechanism, the material moving mechanism and the discharge line. In addition, the material moving mechanism is provided with multiple material moving components, so that the multiple material moving components can quickly move materials between different working positions. Therefore, the present application provides a double-station winding machine which is conducive to improving winding efficiency.
[0065] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0066] Figure 1 A schematic diagram of the structure of a double-station winding machine provided in one embodiment of the present application;
[0067] Figure 2 for Figure 1 An enlarged view of section A is shown;
[0068] Figure 3 for Figure 2 A schematic diagram of a partial structure of the enlarged view shown;
[0069] Figure 4 for Figure 2 A schematic diagram of a partial structure of the rotary clamping assembly shown;
[0070] Figure 5 for Figure 1 The structural schematic diagram of the hook line assembly shown;
[0071] Figure 6 for Figure 1 The structural schematic diagram of the wire supply mechanism is shown.
[0072] Description of Figure Numbers:
[0073] 100-double-station winding machine; 10-feeding mechanism; 20-winding mechanism; 21-hook assembly; 211-hook; 212-second mounting frame; 2121-fourth part; 2122-fifth part; 213-first mounting seat; 214-second driving assembly; 2141-second motor; 2142-first transmission belt; 2143-first transmission wheel; 215-first guide seat; 2151-first guide member; 22-rotating clamping assembly; 221-first mounting frame; 2211-first part; 2212-second part; 2213-third part ;2210-cage;222-first automatic clamp;223-first drive assembly;2231-first motor;2232-first gear;224-arc guide rail;2240-guide groove;225-first connecting member;226-pulley;23-surrounding assembly;231-surrounding member;2311-second connecting member;2312-first groove wheel;232-second guide seat;2321-second guide member;233-first slider;234-third drive assembly;2341-second mounting seat;2342-first screw rod;2343 - fourth motor; 235 - first linear guide rail; 236 - second slider; 237 - fourth drive assembly; 2371 - second screw rod; 2372 - second transmission wheel; 2373 - second transmission belt; 2374 - fifth motor; 238 - first rack; 239 - fifth drive assembly; 2391 - third motor; 30 - discharge line; 40 - material transfer mechanism; 41 - material transfer assembly; 411 - fourth guide seat; 4111 - fourth guide member; 412 - fourth slider; 413 - second drive member; 414 - second automatic clamp; 42 - third guide Seat; 421 - third guide member; 43 - third slider; 44 - first drive member; 50 - wire feeding mechanism; 51 - wire assembly; 511 - second groove wheel; 512 - third groove wheel; 52 - wire moving assembly; 521 - fifth guide seat; 5211 - fifth guide member; 522 - fifth slider; 523 - third drive member; 524 - second rack; 525 - sixth drive assembly; 5251 - sixth motor; 5252 - third gear; 526 - third automatic fixture; 60 - frame; 601 - tooth hole; 200 - magnetic ring; 210 - wire wrapping. DETAILED DESCRIPTION
[0074] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0075] The terms "first", "second", etc. in the specification and claims of this application and the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. It should be noted that when an element is referred to as "fixed to" another element, it can be directly on the other element or there can be a centered element. When an element is referred to as "connected to" another element, it can be directly connected to the other element or there can be a centered element. When an element is referred to as "arranged on" another element, it can be arranged on the other element or there can be a centered element.
[0076] Reference Figure 1 and Figure 2 In one embodiment of the present application, a double-station winding machine 100 is provided. Specifically, the double-station winding machine 100 includes a feeding mechanism 10, a winding mechanism 20, a discharging line 30 and a material transfer mechanism 40. The feeding mechanism 10 is used to transport the magnetic ring 200 to the loading position. For example, the feeding mechanism 10 can be a feeding tray structure or a transmission line structure. The winding mechanism 20 includes a hooking assembly 21, two rotating clamping assemblies 22 and a surrounding assembly 23. The hooking assembly 21 includes two hooks 211 (combined with reference to Figure 5 ), the surrounding assembly 23 includes two surrounding members 231 (combined with reference Figure 3 ), each hook 211 and each surround 231 are arranged corresponding to a rotating clamping assembly 22, and the hook assembly 21 is actuated so that the hook 211 extends into and out of the magnetic ring 200, so that the wrapped wire 210 placed above the magnetic ring 200 is pulled through the magnetic ring 200, and the rotating clamping assembly 22 is used to clamp the magnetic ring 200 and rotate around the axis, and each surround 231 is used to drive the wrapped wire 210 passing through a magnetic ring 200 to bend to the top of the magnetic ring 200, thereby completing the sequential winding operation of the magnetic ring 200. The discharge line 30 is used to remove the wound magnetic ring 200. Exemplarily, the discharge line 30 can realize the transmission of materials through the cooperation of a driving motor, a transmission wheel and a transmission belt. Continue to refer to Figure 1 and Figure 2 The material moving mechanism 40 includes three material moving components 41. One material moving component 41 is used to move the magnetic ring 200 from the feeding mechanism 10 to an adjacent rotating clamping component 22 for winding to obtain a semi-finished product. Another material moving component 41 is used to move the semi-finished product to another rotating clamping component 22 for winding to obtain a product. The remaining material moving component 41 moves the product to the discharge line 30, thereby completing the winding and discharge operation of the magnetic ring 200.
[0077] In the present application, double-station winding can be achieved through the cooperation of the winding mechanism 20, the material moving mechanism 40 and the discharge line 30. In addition, the material moving mechanism 40 is provided with multiple material moving components 41, so that the multiple material moving components 41 can quickly move materials between different working positions. Therefore, the present application provides a double-station winding machine 100 to improve winding efficiency.
[0078] In some embodiments, the double-station winding machine 100 further includes a frame 60 that integrates various mechanisms. That is, the feeding mechanism 10, the winding mechanism 20, the discharging line 30 and the material moving mechanism 40 can be installed on the frame 60 by screw connection, and the frame 60 is provided with tooth holes 601. Figures 2 to 4 , the rotary clamping assembly 22 includes a first mounting frame 221, a first automatic clamp 222 and a first driving assembly 223. The first mounting frame 221 includes a first portion 2211, a second portion 2212 and a third portion 2213 connected to form a slot 2210. For example, the first portion 2211, the second portion 2212 and the third portion 2213 can be fixedly connected by screws. The first portion 2211 is arranged on one side of the frame 60 relative to the material shifting mechanism 40, and the second portion 2212 is arranged on the other side of the frame 60, that is, the second portion 2212 is arranged away from the material shifting mechanism 40 and is arranged on the other side of the frame 60. The third portion 2213 is arranged in the tooth hole 601, so that the first mounting frame 221 can move along the contour of the tooth hole 601. The first automatic clamp is installed on the first portion to be arranged on one side of the tooth hole relative to the material shifting mechanism. For example, the first automatic clamp 222 can include a pneumatic clamp. The first driving assembly 223 includes a first motor 2231 and a first gear 2232 connected to each other. The first motor 2231 is installed on the second part 2212. The first gear 2232 is meshed and connected to the tooth hole 601 (i.e., the tooth portion of the first gear 2232 is meshed with the tooth portion of the tooth hole 601). When actuated, the first motor 2231 drives the first gear 2232 to rotate, and the first gear 2232 performs an arc motion along the contour of the hole under the meshing action of the tooth hole 601. The rotation of the rotating clamping assembly 22 in cooperation with the tooth hole 601 is conducive to improving the rotation stability.
[0079] In some embodiments, reference Figures 1 to 4The rotary clamping assembly 22 further includes an arc guide rail 224, a first connecting member 225 and a pulley 226. The arc guide rail 224 is arranged at the outer edge of the tooth hole 601 relative to the material moving mechanism 40. The circumferential outer surface of the arc guide rail 224 is recessed to form a guide groove 2240. The first connecting member 225 is installed on the first part. For example, the first connecting member 225 can be installed on the first part 2211 by fixing the hole. The arc guide rail 224 and the first connecting member 225 are both arranged in the slot 2210. The pulley 226 is installed on the first connecting member 225. Specifically, the first connecting member 225 can pass through the central axis of the pulley 226, and the pulley 226 is arranged in the guide groove 2240. The cooperation between the arc guide rail 224 and the pulley 226 is conducive to further improving the rotation stability and reducing the rotation friction.
[0080] In some embodiments, reference Figure 1 and Figure 5 The hook assembly 21 is disposed on one side of the frame 60 away from the material moving mechanism 40, and includes a second mounting frame 212, two first mounting seats 213, and a second driving assembly 214. The second mounting frame 212 includes a fourth portion 2121 and two fifth portions 2122, the fourth portion 2121 is connected between the two fifth portions 2122, and each hook 211 is mounted on a fifth portion 2122. The two first mounting seats 213 are arranged in an axially spaced arrangement along the tooth hole 601. Exemplarily, the first mounting seat 213 may include two mounting arms and a rotating shaft disposed opposite to each other, and the rotating shaft passes through the two mounting arms. The second driving assembly 214 includes a second motor 2141 and two first transmission wheels 2143 connected by a first transmission belt 2142. The second motor 2141 is connected to a first transmission wheel 2143. Each first transmission wheel 2143 is installed on a first mounting seat 213. For example, the first transmission wheel 2143 can be arranged between two mounting arms, and the rotating shaft also passes through the first transmission wheel 2143. The fourth part 2121 is fixed to the first transmission belt 2142. For example, the first transmission belt 2142 can pass through the fourth part 2121. Then, when the first transmission belt 2142 rotates, it drives the second mounting frame 212 to move closer to or away from the tooth hole 601, so that the hook 211 pulls the cable 210 through the magnetic ring 200. The use of a transmission belt drive method is conducive to ensuring a longer actuation stroke while also helping to improve the integration level to reduce the integrated volume.
[0081] In some embodiments, reference Figure 1 and Figure 5, the hooking assembly 21 also includes a first guide seat 215, the first guide seat 215 is arranged between the two fifth parts 2122, the first guide seat 215 includes a first guide member 2151 arranged between the two first mounting seats 213, and exemplarily, the first guide member 2151 can be a guide rail, and the first guide member 2151 is arranged along the axial orientation of the tooth hole 601, and the fourth part 2121 is slidably connected to the first guide member 2151. Exemplarily, the surface of the fourth part 2121 can be provided with a groove structure, and the guide rail is arranged in the groove structure to achieve the sliding connection of the fourth part 2121 to the first guide member 2151. In another embodiment, the first guide member 2151 can be a groove structure, and the surface of the corresponding fourth part 2121 can be provided with a guide rail. Exemplarily, the number of the first guide members 2151 can be two, and the two first guide members 2151 can be arranged at intervals along the arrangement direction of the two fifth parts 2122. Exemplarily, the first mounting seat 213 can be mounted on the first guide seat 215 by screws, and the first guide member 2151 is helpful to improve the directional movement stability of the line hooking assembly 21.
[0082] In another embodiment, the line hooking assembly 21 may omit the first mounting seat 213, and the second driving assembly 214 may only include a cylinder or a hydraulic cylinder, which may directly drive the second mounting frame 212 to reciprocate, thereby driving the hook 211 to reciprocate.
[0083] In some embodiments, reference Figures 1 to 3The surrounding assembly 23 further includes a second guide seat 232, a first slider 233, a third drive assembly 234, two first linear guide rails 235, a second slider 236, a fourth drive assembly 237, two first racks 238 and a fifth drive assembly 239. The second guide seat 232 includes a second guide member 2321, which is arranged along the radial orientation of the tooth hole 601. For example, the second guide member 2321 can be a guide rail, and the first slider 233 is slidably connected to the second guide member 2321. For example, the first slider 233 can be provided with a groove structure, and the second guide member 2321 can be arranged in the groove structure of the first slider 233. In another embodiment, the second guide member 2321 can be a groove structure, and accordingly, the first slider 233 can be provided with a guide rail. The third drive assembly 234 is connected to the first slider 233, and the third drive assembly 234 is used to push the first slider 233 to reciprocate along the second guide member 2321. The two first linear guide rails 235 are both protruded from the first slider 233 along the axial direction of the gear hole 601, and the second slider 236 is slidably connected to the first linear guide rail 235. For example, the first linear guide rail 235 can pass through the second slider 236. The second slider has a receiving cavity (not shown), which is located on the side of the first linear guide rail 235 opposite to the gear hole 601. The fourth driving assembly 237 is connected to the second slider 236, and the fourth driving assembly 237 is used to push the second slider 236 to reciprocate along the first linear guide rail 235. The two first racks 238 are arranged at intervals along the orientation of the first linear guide rail 235, and the first racks 238 pass through the receiving cavity. The fifth driving assembly 239 includes a third motor 2391 and a second gear that are connected to each other (not shown in the figure, the connection method of the third motor 2391 and the second gear can refer to the connection method of the first motor 2231 and the first gear 2232), the third motor 2391 is installed on the second slider 236, and the second gear is meshingly connected between the two first racks 238 and placed in the accommodating cavity (that is, the teeth of the two first racks 238 are arranged opposite to each other, so that the second gear can mesh and drive the two first racks 238 at the same time). The surrounding member 231 includes a second connecting member 2311 and a first groove wheel 2312. A portion of each second connecting member 2311 is convexly disposed on a first rack 238 away from the first linear guide rail 235. Each second connecting member 2311 is also slidably connected to another first rack 238. For example, another first rack 238 can pass through the second connecting member 2311. The first groove wheel 2312 is installed at the end of the second connecting member 2311 away from the first rack 238. The groove portion of the first groove wheel 2312 is used to limit the wrapped wire 210, so that when the third driving assembly 234, the fourth driving assembly 237 and the fifth driving assembly 239 cooperate to act, the first groove wheel 2312 can drive the wrapped wire 210 to bend. The structural setting of the surrounding assembly 23 is conducive to improving the compactness of the double-station winding machine 100, and can also improve the winding stability.
[0084] In some embodiments, reference Figure 3 The third driving assembly 234 includes two second mounting seats 2341, a first screw rod 2342 and a fourth motor 2343. The two second mounting seats 2341 are arranged along the orientation of the second guide member 2321. The first screw rod 2342 passes through each second mounting seat 2341 and is located between the two second guide members 2321. The first screw rod 2342 is screwed to the first slider 233. The fourth motor 2343 is connected to the first screw rod 2342. The fourth driving assembly 237 includes a second screw rod 2371, two second transmission wheels 2372, a second transmission belt 2373 and a fifth motor 2374. The second screw rod 2371 is screwed to the second slider 236, a second transmission wheel 2372 is installed on the second screw rod 2371, and the fifth motor 2374 is connected to another second transmission wheel 2372. The structures of the third driving assembly 234 and the fourth driving assembly 237 are conducive to providing driving stability. In addition, the structural coordination of the two is conducive to further improving the compactness of the assembly.
[0085] In another embodiment, a liquid cylinder or a gas cylinder structure may be used to push the first slider 233 and the second slider 236 to reciprocate.
[0086] In another embodiment, the winding step can be accomplished by moving the surrounding member 231 through the structure of a robot.
[0087] In some embodiments, reference Figure 1 and Figure 2The material shifting mechanism 40 further includes a third guide seat 42, a third slider 43 and a first driving member 44. The third guide seat 42 is arranged above the rotating clamping assembly 22, the discharging line 30 and the feeding mechanism 10. Exemplarily, the third guide seat 42 can be fixed to the frame 60 by screws. The third guide seat 42 includes a third guide member 421, and the third guide member 421 is oriented and arranged along the arrangement direction of the discharging line 30 and the feeding mechanism 10. Exemplarily, the third guide seat 42 can include two third guide members 421 arranged at intervals, and the two third guide members 421 can be arranged along the axial direction of the tooth hole 601. The third slider 43 is slidably connected to the third guide member 421. Exemplarily, the third guide member 421 and the third slider 43 can also be slidably connected by a groove structure and a guide rail, so it is not repeated. The first driving member 44 is connected to the third slider 43, and the first driving member 44 is used to push the third slider 43 to reciprocate along the third guide member 421. The material shifting assembly 41 comprises a fourth guide seat 411, a fourth slider 412, a second driver 413 and a second automatic fixture 414. The fourth guide seat 411 is mounted on the third slider 43 and comprises a fourth guide member 4111, which is arranged along the axial orientation of the tooth hole 601. The fourth slider 412 is slidably connected to the fourth guide member 4111. Exemplarily, the fourth guide member 4111 can be a guide rail, and a groove structure can be provided on the fourth slider 412 to achieve the sliding connection between the two. The second driver 413 is connected to the fourth slider 412, and the second driver 413 is used to drive the fourth slider 412 to reciprocate along the orientation of the fourth guide member 4111. The first driver 44 and the second driver 413 are both cylinders or liquid cylinders. The second automatic fixture 414 is mounted on the fourth slider 412. Exemplarily, the second automatic fixture 414 can include a pneumatic fixture. Driving the three material shifting assemblies 41 to move by the third slider 43 is conducive to simplifying the structure of the material shifting mechanism 40.
[0088] In some embodiments, reference Figures 1 to 3 and Figure 6 The double-station winding machine 100 also includes a wire supply mechanism 50, which includes a wire assembly 51, a wire shifting assembly 52 and a wire breaking assembly 53. The wire assembly 51 includes a second groove wheel 511 and a plurality of third groove wheels 512 arranged in a staggered manner. The axial directions of the second groove wheel 511 and the third groove wheel 512 are arranged vertically. The groove portion of the second groove wheel 511 is used to carry the wrapped wire 210, and the groove portions of the plurality of third groove wheels 512 are used to abut against the wrapped wire 210. The wire shifting assembly 52 is used to pull the wrapped wire 210 to the rotating clamping assembly 22. The wire breaking assembly 53 is arranged between the wire shifting assembly 52 and the rotating clamping assembly 22, and the wire breaking assembly 53 is used to cut the wrapped wire 210. Exemplarily, the wire breaking assembly 53 may include a pneumatic shear. The wire supply mechanism 50 is conducive to improving the continuous operation of the double-station winding machine 100, and thus is conducive to further improving the winding efficiency of the double-station winding machine 100.
[0089] In some embodiments, reference Figure 6 The wire moving assembly 52 includes a fifth guide seat 521, a fifth slider 522, a third driving member 523, a second rack 524, a sixth driving assembly 525 and a third automatic clamp 526. The fifth guide seat 521 includes a tooth hole 601 (combined with reference to Figure 2 ) is provided with a fifth guide member 5211 arranged in an axial direction of the tooth hole 601. For example, the fifth guide member 5211 can be a guide rail, and the number of the fifth guide members 5211 can be two. The fifth slider 522 is slidably connected to the fifth guide member 5211. For example, the fifth slider 522 can be slidably connected to the fifth guide member 5211 by means of a groove structure and a guide rail. The third driving member 523 is connected to the fifth slider 522. For example, the third driving member 523 can include a cylinder, a liquid cylinder or a motor. The third driving member 523 is used to drive the fifth slider 522 to move along the orientation of the fifth guide member 5211. The second rack 524 can be installed on the fifth slider 522 by screw fixing. The second rack 524 is arranged along the axial orientation of the tooth hole 601. The sixth driving assembly 525 includes a sixth motor 5251 and a third gear 5252 connected to each other. The sixth motor 5251 can be installed on the fifth guide seat 521 by screw fixing. The third gear 5252 is meshingly connected to the second rack 524. The third automatic clamp 526 is installed at one end of the second rack 524 opposite to the gear hole 601. For example, the second automatic clamp 526 may include a pneumatic clamp. The structure of the wire moving assembly 52 is conducive to improving the stability of directional wire moving.
[0090] In another embodiment, the line moving assembly 52 may be a mechanical arm structure.
[0091] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A double-station winding machine, characterized in that: include: A feeding mechanism, used to transport the magnetic ring to the loading position; A winding mechanism, the winding mechanism comprising a wire hooking assembly, two rotating clamping assemblies and a surrounding assembly, the wire hooking assembly comprising two hooks, the surrounding assembly comprising two surrounding pieces, each of the hooks and each of the surrounding pieces being arranged corresponding to one of the rotating clamping assemblies, the wire hooking assembly being actuated so that the hook extends into and out of the magnetic ring, so that the wire wrapped above the magnetic ring is pulled through the magnetic ring, the rotating clamping assembly is used to clamp the magnetic ring and rotate around the axis, and each of the surrounding pieces is used to drive the wire wrapped through one of the magnetic rings to bend to the top of the magnetic ring; A discharge line is used to remove the magnetic ring after winding, and the two rotating clamping assemblies are arranged between the discharge line and the feeding mechanism; The material moving mechanism includes three material moving components, one of which is used to move the magnetic ring from the feeding mechanism to an adjacent rotating clamping component for winding to obtain a semi-finished product, another material moving component is used to move the semi-finished product to another rotating clamping component for winding to obtain a product, and the remaining material moving component moves the product to the discharging line.
2. The double-station winding machine according to claim 1, characterized in that: It also includes a frame integrating various mechanisms, the frame is provided with tooth holes, and the rotating clamping assembly includes: A first mounting frame, comprising a first portion, a second portion and a third portion connected to form a slot, wherein the first portion is disposed on one side of the frame relative to the material shifting mechanism, the second portion is disposed on the other side of the frame, and the third portion is disposed in the gear hole; A first automatic clamp installed on the first portion so as to be disposed on a side of the tooth hole opposite to the material moving mechanism; and The first driving assembly includes a first motor and a first gear connected to each other. The first motor is installed on the second part, and the first gear is meshingly connected to the tooth hole.
3. The double-station winding machine according to claim 2, characterized in that: The rotary clamping assembly also includes: An arc-shaped guide rail is arranged at the outer edge of the tooth hole relative to the material moving mechanism, and the circumferential outer surface of the arc-shaped guide rail is concave to form a guide groove; A first connecting member is installed on the first part, and the arc-shaped guide rail and the first connecting member are both arranged in the slot; and A pulley is installed on the first connecting member, and the pulley is arranged in the guide groove.
4. The double-station winding machine according to claim 2, characterized in that: The hooking assembly is arranged on one side of the frame away from the material moving mechanism and further includes: The second mounting frame comprises a fourth portion and two fifth portions, wherein the fourth portion is connected between the two fifth portions, and each hook is mounted on one of the fifth portions; Two first mounting seats are arranged in an axial direction of the tooth hole at intervals; The second driving assembly includes a second motor and two first transmission wheels connected by a first transmission belt, the second motor is connected to one of the first transmission wheels, each of the first transmission wheels is installed on one of the first mounting seats, and the fourth part is fixed to the first transmission belt.
5. The double-station winding machine according to claim 4, characterized in that: The hook line component also includes: The first guide seat is arranged between the two fifth parts, and the first guide seat includes a first guide member arranged between the two first mounting seats, the first guide member is arranged along the axial orientation of the tooth hole, and the fourth part is slidably connected to the first guide member.
6. The double-station winding machine according to claim 2, characterized in that: The surround assembly also includes: A second guide seat, comprising a second guide member, wherein the second guide member is disposed in a radial direction of the tooth hole; A first sliding block, slidably connected to the second guide member; A third driving assembly, connected to the first slider, and configured to drive the first slider to reciprocate along the second guide member; Two first linear guide rails are both protruded from the first sliding block along the axial direction of the tooth hole; A second slider is slidably connected to the first linear guide rail, and the second slider has a receiving cavity, and the receiving cavity is disposed on a side of the first linear guide rail opposite to the tooth hole; a fourth driving assembly connected to the second slider, the fourth driving assembly being used to drive the second slider to reciprocate along the first linear guide rail; two first racks, arranged at intervals along the orientation of the first linear guide rail, the first racks passing through the accommodating cavity; and A fifth driving assembly includes a third motor and a second gear connected to each other, wherein the third motor is mounted on the second slider, and the second gear is meshingly connected between the two first racks; The surrounding member includes a second connecting member and a first groove wheel, and a portion of each second connecting member is protruded from a first rack away from the first linear guide rail. Each second connecting member is also slidably connected to another first rack, and the first groove wheel is installed at the end of the second connecting member away from the first rack.
7. The double-station winding machine according to claim 6, characterized in that: The third driving assembly comprises: Two second mounting seats are arranged along the orientation of the second guide member; A first screw rod passes through each of the second mounting seats and is located between two of the second guide members, the first screw rod being threadedly connected to the first slider; and a fourth motor connected to the first screw rod; The fourth driving assembly comprises: A second screw rod, screwed to the second slider; Two second transmission wheels, one of the second transmission wheels is mounted on the second screw rod; A second transmission belt, drivingly connected to the two second transmission wheels; and A fifth motor is connected to another of the second transmission wheels.
8. The double-station winding machine according to claim 2, characterized in that: The material transfer mechanism also includes: The third guide seat is arranged above the rotating clamping assembly, the discharging line and the feeding mechanism. The third guide seat includes a third guide member. The third guide member is oriented and arranged along the arrangement direction of the discharging line and the feeding mechanism. A third sliding block, slidably connected to the third guide member; A first driving member, connected to the third slider, the first driving member being used to push the third slider to reciprocate along the third guide member; The material transfer assembly comprises: a fourth guide seat, mounted on the third slider and comprising a fourth guide member, wherein the fourth guide member is arranged along the axial direction of the tooth hole; a fourth sliding block, slidably connected to the fourth guide member; A second driving member connected to the fourth slider, the second driving member is used to drive the fourth slider to reciprocate along the orientation of the fourth guide member, the first driving member and the second driving member are both air cylinders or hydraulic cylinders; and The second automatic clamp is installed on the fourth sliding block.
9. A double-station winding machine as claimed in any one of claims 2 to 8, characterized in that: It also includes a wire supply mechanism, the wire supply mechanism comprising: A conductor assembly, comprising a second groove wheel and a plurality of third groove wheels arranged in a staggered manner, wherein the axial directions of the second groove wheel and the third groove wheels are arranged vertically, the groove portion of the second groove wheel is used to carry the covered wire, and the groove portions of the plurality of third groove wheels are used to abut against the covered wire in opposite directions; a wire moving assembly, used for pulling the covered wire to the rotating clamping assembly; and The wire cutting assembly is arranged between the wire moving assembly and the rotating clamping assembly, and the wire cutting assembly is used to cut the covered wire.
10. The double-station winding machine according to claim 9, characterized in that: The line shifting assembly comprises: a fifth guide seat, comprising a fifth guide member disposed along the axial direction of the tooth hole; a fifth sliding block, slidably connected to the fifth guide member; a third driving member connected to the fifth slider, the third driving member being used to drive the fifth slider to move along the orientation of the fifth guide member; A second rack, mounted on the fifth slider and arranged along the axial direction of the gear hole; A sixth driving assembly, comprising a sixth motor and a third gear connected to each other, wherein the sixth motor is mounted on the fifth guide seat, and the third gear is meshingly connected to the second rack; The third automatic clamp is installed on one end of the second rack opposite to the gear hole.
