Toona sinensis freeze-drying processing equipment

By using a combination technology of screen plate and water absorption mechanism in the lyophilized toon, the problem of moisture residue before lyophilized toon is solved, and effective moisture removal and integrity protection of yong toon are achieved.

CN222284564UActive Publication Date: 2025-01-03SICHUAN TULAXIANG IND CO LTD
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Patent Information

Application Number
CN202421139069.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-03
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The moisture remaining in Chinese toon before freeze-drying will be frozen into ice coats, affecting the judgment of packaging weight and the integrity of Chinese toon after freeze-drying.

Method used

A freeze-drying processing equipment for Chinese toon is designed, using a technology that combines screen plates and water absorption mechanisms. Through suction and flip operations, the moisture content on the surface of Chinese toon is reduced, and the attachment to the screen plate after lyophilization is avoided.

Benefits of technology

Effectively reduce the moisture on the surface of Chinese toon, improve the water dissociation rate, avoid damage and adhesion of Chinese toon after freeze-drying, and facilitate removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses cedrela sinensis freeze-drying processing equipment which comprises an installation shell and a refrigeration mechanism and further comprises a screen plate arranged on the inner side of the installation shell, and an installation strip fixed in the installation shell is arranged at the outer end of a water absorption mechanism. According to the cedrela sinensis freeze-drying processing equipment, part of liquid on the surface of cedrela sinensis placed on the upper side of the screen plate is absorbed through the water absorption mechanism, so that the water content of the surface can be reduced before freeze-drying forming, the water absorption mechanism can move back and forth in a reciprocating mode through rotation of the guide wheel, and the water absorption efficiency is improved. The toona sinensis on the upper side of the screen plate can be turned over to a certain degree, so that water existing in the contact surface between the toona sinensis and the screen plate can be separated from the screen plate and the toona sinensis, the water separation rate is further increased, the water content of the surface of the toona sinensis is reduced, meanwhile, the toona sinensis can be prevented from being attached to the screen plate after being freeze-dried and formed, and the quality of the toona sinensis is improved. The toona sinensis is convenient to take out and prevented from being damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of toon processing, in particular to a toon freeze-drying processing device. Background Art

[0002] As a popular edible vegetable, Chinese toon has a unique aroma and nutritional value, which makes deep processing of it particularly important. Freeze drying technology is a drying method that directly converts the water in a substance from a solid sub-frozen state to a gaseous state at low temperatures. This technology can effectively preserve the nutrients and flavor of the raw materials and extend the shelf life of the product.

[0003] Before freeze-drying, the cleaning step will leave some moisture on the surface of the toon. During the freeze-drying process, this moisture will freeze into an ice coat that wraps around the outer surface of the toon, which will affect the weight judgment when the toon is packaged. In addition, handling the ice coat after freeze-drying can easily cause the toon to become defective. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a toon freeze-drying processing device, aiming to solve the above problems.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A toon freeze-drying processing device comprises a mounting shell and a refrigeration mechanism, and also comprises:

[0007] A screen plate is arranged on the inner side of the mounting shell, and a water absorbing mechanism is installed on the outer side of the screen plate to suck out excess water, and a mounting strip fixed in the mounting shell is arranged on the outer end of the water absorbing mechanism;

[0008] The mounting block is mounted on the rear side of the water absorbing mechanism, and a positioning block is mounted on the inner side of the mounting block, a guide wheel is mounted on the inner side of the positioning block, and an active rod is fixed on the inner side of the guide wheel.

[0009] Preferably, the water absorption mechanism comprises a support bar, an exhaust pipe is inserted into the interior of the support bar, a hole-like structure is provided on the outside of the exhaust pipe, and a connecting hole opened in the support bar is provided on the outside of the hole-like structure.

[0010] Preferably, a mounting plate is installed on the inner side of the support bar, and a guide hole communicating with the connecting hole is opened on the inner side of the mounting plate.

[0011] Preferably, a suction hole is opened on the upper side of the guide hole, and the suction holes are evenly arranged on the upper surface of the mounting plate.

[0012] Preferably, the upper end of the active rod is connected to the output end of the motor on the upper side of the mounting housing.

[0013] Preferably, the cross section of the guide wheel is in a teardrop shape, and a groove structure is provided on the outer side of the guide wheel, and the positioning block is slidably connected to the groove structure on the outer side of the guide wheel.

[0014] Preferably, a limit plate is further installed on the upper side of the screen plate, and groove structures are provided on the upper side of the limit plate at equal intervals.

[0015] Preferably, a partition plate is installed on the inner side of the limiting plate, and the partition plate is snap-fitted with the groove structure in the limiting plate.

[0016] Preferably, a limiting strip arranged on the mounting strip is also fixed to the inner side of the supporting strip, and the longitudinal section of the limiting strip is triangular.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] The utility model provides a freeze-drying processing equipment for Chinese toon, which utilizes a water absorption mechanism to absorb part of the liquid on the surface of the Chinese toon placed on the upper side of a screen plate, so that the surface water content can be reduced before freeze-drying and forming, and the guide wheel is rotated to enable the water absorption mechanism to move back and forth, so that the Chinese toon on the upper side of the screen plate can be turned over to a certain extent, so that the water body existing in the contact surface between the Chinese toon and the screen plate can be separated from the screen plate and the Chinese toon, further improving the separation rate of the water body, reducing the water content on the surface of the Chinese toon, and at the same time preventing the Chinese toon from sticking to the screen plate after freeze-drying and forming, making it convenient to take out the Chinese toon and avoiding damage to the Chinese toon. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a front view structural diagram of the connection between the water absorption mechanism and the screen plate of the utility model;

[0021] Figure 3 This is a schematic diagram of the front view structure of the connection between the refrigeration pipe and the installation shell of the utility model;

[0022] Figure 4 This is a schematic diagram of the top view of the structure of the guide wheel and the active rod connected to the utility model;

[0023] Figure 5 This is a side view structural diagram of the connection between the positioning block and the guide wheel of the utility model.

[0024] In the figure: 1. Installation shell; 2. Refrigeration mechanism; 3. Motor; 4. Installation bar; 5. Screen plate; 6. Water absorption mechanism; 601. Support bar; 602. Exhaust pipe; 603. Connection hole; 604. Installation plate; 605. Guide hole; 606. Suction hole; 7. Limiting bar; 8. Limiting plate; 9. Partition plate; 10. Active rod; 11. Guide wheel; 12. Installation block; 13. Positioning block; 14. Refrigeration pipe. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5 The embodiment proposed in the present application is: a toon freeze-drying processing equipment, including a mounting shell 1, a refrigeration mechanism 2 is installed on the upper end of the mounting shell, and the lower end of the refrigeration mechanism 2 is connected to a refrigeration pipe 14 arranged in the mounting shell 1, so that after the refrigeration mechanism 2 is started, the refrigeration pipe 14 can be controlled to refrigerate the mounting shell 1, thereby completing the freezing processing of toon.

[0027] The screen plate 5 is arranged on the inner side of the mounting shell 1, and a water absorption mechanism 6 is installed on the outer side of the screen plate 5 to absorb and discharge excess water. The outer end of the water absorption mechanism 6 is provided with a mounting strip 4 fixed in the mounting shell 1; the water absorption mechanism 6 includes a support strip 601, and an air extraction pipe 602 is inserted into the interior of the support strip 601. A hole-shaped structure is provided on the outer side of the air extraction pipe 602, and a connecting hole 603 is provided on the outer side of the hole-shaped structure. The inner side of the support strip 601 is provided with a connecting hole 603. A mounting plate 604 is installed, and a guide hole 605 connected to the connecting hole 603 is provided on the inner side of the mounting plate 604, and a suction hole 606 is provided on the upper side of the guide hole 605. The suction holes 606 are evenly arranged on the upper surface of the mounting plate 604. After the air pump on the rear side of the air suction pipe 602 is started, negative pressure is generated, so that the suction holes 606 are evacuated inwardly, and part of the liquid on the surface of the Chinese toon placed on the upper side of the sieve plate 5 is absorbed, so that the surface water content can be reduced before freeze-drying and molding;

[0028] The mounting block 12 is mounted on the rear side of the water absorbing mechanism 6, and a positioning block 13 is mounted on the inner side of the mounting block 12, a guide wheel 11 is mounted on the inner side of the positioning block 13, and an active rod 10 is fixed on the inner side of the guide wheel 11, the upper end of the active rod 10 is connected to the output end of the motor 3 on the upper side of the mounting housing 1, the cross section of the guide wheel 11 is drop-shaped, and a groove structure is provided on the outer side of the guide wheel 11, the positioning block 13 and the groove structure on the outer side of the guide wheel 11 form a sliding connection, after starting the motor 3, the active rod 10 drives the guide wheel 11 to rotate, so that the water absorbing mechanism 6 can move back and forth, so that the toon on the upper side of the screen plate 5 can move to a certain extent. The support bar 601 is flipped to a certain degree, so that the water in the contact surface between the toon and the screen plate 5 can be separated from the screen plate 5 and the toon, further improving the separation rate of the water and reducing the water content on the surface of the toon. At the same time, it can avoid the adhesion of the toon to the screen plate 5 after freeze-drying, making it convenient to take out the toon and avoid damage to the toon. The positioning block 13 is elastically connected to the mounting block 12 through a spring, which facilitates the installation and separation of the positioning block 13 and the guide wheel 11. The inner side of the support bar 601 is also fixed with a limiting bar 7 arranged on the mounting bar 4, and the longitudinal section of the limiting bar 7 is triangular, so that the support bar 601 has a certain degree of limitation to avoid left and right movement.

[0029] In another embodiment, a limiting plate 8 is also installed on the upper side of the screen plate 5, and groove structures are evenly spaced on the upper side of the limiting plate 8, a partition plate 9 is installed on the inner side of the limiting plate 8, and the partition plate 9 and the groove structure in the limiting plate 8 form a snap-fit ​​connection.

[0030] Furthermore, the partition plate 9 can be used to separate the upper side of the screen plate 5 to prevent the toon from flipping over randomly during the back and forth shaking process and causing adhesion between the leaves. The groove structure evenly spaced on the upper side of the limiting plate 8 can adjust the spacing between the partition plates 9, which is convenient for separating and adjusting to suit to different lengths of toon.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0032] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A freeze-drying processing device for Chinese toon, comprising a mounting housing (1) and a refrigeration mechanism (2), characterized in that: Also includes: A screen plate (5) is arranged on the inner side of the mounting shell (1), and a water absorbing mechanism (6) is installed on the outer side of the screen plate (5) to suck out excess water, and a mounting strip (4) fixed in the mounting shell (1) is arranged at the outer end of the water absorbing mechanism (6); A mounting block (12) is mounted on the rear side of the water absorbing mechanism (6), and a positioning block (13) is mounted on the inner side of the mounting block (12), a guide wheel (11) is mounted on the inner side of the positioning block (13), and an active rod (10) is fixed on the inner side of the guide wheel (11).

2. A freeze-drying processing equipment for Toona sinensis according to claim 1, characterized in that: The water absorption mechanism (6) comprises a support bar (601), an air extraction pipe (602) is inserted into the interior of the support bar (601), a hole-shaped structure is provided on the outside of the air extraction pipe (602), and a connecting hole (603) is provided on the outside of the hole-shaped structure and is opened in the support bar (601).

3. A freeze-drying processing equipment for Toona sinensis according to claim 2, characterized in that: A mounting plate (604) is installed on the inner side of the support bar (601), and a guide hole (605) communicating with the connection hole (603) is opened on the inner side of the mounting plate (604).

4. A freeze-drying processing equipment for Toona sinensis according to claim 3, characterized in that: A suction hole (606) is provided on the upper side of the guide hole (605), and the suction holes (606) are evenly arranged on the upper surface of the mounting plate (604).

5. The freeze-drying processing equipment of Toona sinensis according to claim 1, characterized in that: The upper end of the active rod (10) is connected to the output end of the motor (3) on the upper side of the mounting housing (1).

6. The freeze-drying processing equipment of Toona sinensis according to claim 1, characterized in that: The cross section of the guide wheel (11) is in the shape of a water drop, and a groove-shaped structure is provided on the outer side of the guide wheel (11), and the positioning block (13) is in sliding connection with the groove-shaped structure on the outer side of the guide wheel (11).

7. The freeze-drying processing equipment of Toona sinensis according to claim 1, characterized in that: A limiting plate (8) is also installed on the upper side of the screen plate (5), and groove-shaped structures are provided at equal intervals on the upper side of the limiting plate (8).

8. The freeze-drying processing equipment of Toona sinensis according to claim 7, characterized in that: A partition plate (9) is installed on the inner side of the limiting plate (8), and the partition plate (9) and the groove-shaped structure in the limiting plate (8) form a snap-fit ​​connection.

9. The freeze-drying processing equipment of Toona sinensis according to claim 2, characterized in that: A limiting strip (7) arranged on the mounting strip (4) is also fixed on the inner side of the supporting strip (601), and the longitudinal section of the limiting strip (7) is triangular.