Sea sedge seasoning line
By designing a seaweed seasoning line with brushing device and spray head, using conveyor belt and gear set to achieve uniform seasoning of seaweed, the problems of incomplete application and single feeding method in the prior art are solved, ensuring that the seaweed taste is consistent And adds the diversity of flavoring agents.
Patent Information
- Application Number
- CN202420972361.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing seaweed seasoning line causes incomplete application of the seasoning liquid by spraying liquid, and only supports liquid flavoring. It lacks the feeding method of powdery flavoring, resulting in different flavors of seaweed.
A seaweed seasoning line including a platform, a conveyor, a brushing device and a spray head was designed. The seaweed seasoning line was brought to the brushing device through a motor-driven conveyor belt and gear set. The permeation tube and water pump were used to uniformly apply the seasoning liquid, and through Spray powdery flavoring agent with pneumatic conveyor.
The uniform seasoning of seaweed is achieved, and the problems of incomplete application of seasoning liquid and single feeding method are solved, ensuring the consistent taste of seaweed in the front and rear sections is increased, and the diversity of seasoning is added.
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Figure CN222284646U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production line devices, in particular to a seaweed seasoning line. Background Art
[0002] In the process of seaweed production, a seasoning production line is needed. Most of the existing seasoning production lines use a liquid spray method to spray a layer of seasoning on the surface of the seaweed. This method is relatively simple, and the mixing of the seasoning and the seaweed is not uniform, which will cause the problem of different tastes of the seaweed.
[0003] At present, there is an existing seasoning liquid rolling brush device for an automatic production line for seaweed rolls (such as patent number: CN21 first motor 106 fourth mounting frame 54U), which discloses a seasoning liquid rolling brush device for an automatic production line for seaweed rolls, including a seasoning liquid adding device, a sponge roller rolling brush device, a guide roller device, and a driving device. The seasoning liquid in the seasoning liquid pressure tank is distributed to the sponge roller rolling brush device through the seasoning liquid adding device, and the seaweed to be rolled and brushed passes through the upper and lower adjacent sponge rollers. By adopting the above structure, a process of feeding, brushing seasoning and discharging seaweed sheets is realized through the seasoning liquid device, the sponge roller rolling brush device, the guide roller device, and the driving device. The seaweed sheets are conveyed from the food suction area to the seasoning rolling brush area. The purpose of the seasoning rolling brush device is to brush a layer of liquid seasoning on the seaweed sheets. The advantages of liquid seasoning over the traditional sugar powder seasoning processing process are as follows: after the seaweed is evenly brushed with seasoning liquid, the seaweed sheets have a certain degree of moisture. The seaweed is more crisp after high temperature blanching, and the blanching temperature is more uniform. The seaweed using seasoning liquid can be added with a little sugar powder to make the seaweed roll achieve a low sugar effect.
[0004] However, during the implementation of the above technical solution, it was found that there were at least the following technical problems:
[0005] 1. The existing seasoning roller brush device uses a guide plate to guide the seasoning liquid sprayed from the seasoning liquid nozzle into the sponge roller, and then the seasoning liquid is brushed onto the seaweed through the sponge roller. A problem with this method is that the seasoning agent guided out through the guide plate is not easy to completely soak the sponge roller. After the seaweed located in the front section takes away the seasoning liquid in the sponge roller, while the sponge roller replenishes the seasoning liquid, if the seasoning liquid does not completely soak the sponge roller, it may cause the seaweed in the rear section to be incompletely contacted with the seasoning liquid, resulting in incomplete smearing of the seasoning liquid on the seaweed in the rear section, resulting in different tastes of the seaweed in the front and rear sections. Therefore, the existing device has the problem of incomplete smearing of the seasoning liquid.
[0006] 2. The existing device is only provided with a rolling brush to apply the seasoning liquid to the seaweed, and is not provided with a powdered seasoning spraying device, so that the seasoning feeding method is relatively simple. Therefore, the existing device has the problem of a relatively simple seasoning feeding method. Utility Model Content
[0007] 1. Technical issues to be resolved
[0008] In view of the deficiencies of the prior art, the utility model provides a seaweed seasoning line, which solves the technical problems of incomplete application of seasoning liquid and a relatively single seasoning feeding method in the prior art.
[0009] (II) Technical solution
[0010] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0011] A seaweed seasoning line comprises a platform and three external material bins, the bottom surface of the platform is fixedly connected to four supporting legs, a first conveying device and a second conveying device are arranged on the platform, and a first brushing device and a second brushing device are also installed, a gear set is arranged between the first brushing device and the second conveying device, the first conveying device comprises four rotating shaft seats, the second conveying device comprises two second mounting frames and two third mounting frames, the first brushing device comprises two fourth mounting frames, and the second brushing device comprises two first mounting frames.
[0012] Preferably: four rotating shaft seats are disposed at both ends of the platform, each end is fixedly connected to two rotating shaft seats, the two rotating shaft seats at one end are rotatably connected to the first rotating shaft, the middle section of the first rotating shaft is fixedly connected to the first active roller, the first rotating shaft passes through one of the rotating shaft seats and is fixedly connected to the first motor, the side wall of the first motor is fixedly connected to a fixing part, the fixing part is fixedly connected to the platform, the two rotating shaft seats at the other end are also fixedly connected to a first rotating shaft, the middle section of the first rotating shaft is fixedly connected to the first driven roller, the first driven roller and the first active roller are jointly connected to the first conveyor belt.
[0013] Preferably: the two second mounting frames are rotatably connected to a second rotating shaft, the middle section of the second rotating shaft is fixedly connected to a second driven roller, the two third mounting frames are rotatably connected to a third rotating shaft, one end of the third rotating shaft passes through the third mounting frame and is fixedly connected to a second motor, the middle section of the third rotating shaft is fixedly connected to a second active roller, and the second active roller and the second driven roller are jointly connected to a second conveyor belt.
[0014] Preferably: the two fourth mounting frames are rotatably connected to rollers, a plurality of permeation tubes are arranged in the middle section of the rollers, a seal is fixedly arranged in the middle section of the rollers, a first material brush is fixedly connected to the outer side of the seal, the permeation tubes pass through the seal and are connected to the first material brush, a circulation groove is opened at one end of the rollers, two rotating bearings are arranged in the circulation groove, a third transmission tube is rotatably connected in the rotating bearings, a water pump is fixedly connected to one end of the third transmission tube away from the rollers, and the water pump is also connected to a material guide pipe.
[0015] Preferably: the structure of the second brush device is the same as that of the first brush device, the second brush device also includes a second material brush, the second brush device is rotatably connected to a second transmission tube, the second transmission tube is connected to a water pump at one end away from the second brush device, the water pump is also connected to a material guide pipe, and the number of water pumps is two.
[0016] Preferably: the second motor is fixedly connected to the third mounting bracket, the end of the third mounting bracket away from the second motor is fixedly connected to the first gear, the first gear is meshed and clamped with the second gear, the second gear is rotatably connected to a connecting shaft at the axis center, the connecting shaft is fixedly connected to a fixing block, the fixing block is fixedly connected to the side of the platform, the second gear is meshed and clamped with the third gear, the third gear is fixedly connected to the end of the roller away from the third transmission tube, and the first gear and the third gear are of the same model, size and size.
[0017] Preferably: the top surface of the platform is also fixedly connected to a fifth mounting bracket, the inner top surface of the fifth mounting bracket is fixedly connected to a spray head, the top surface of the fifth mounting bracket is fixedly connected to a first transmission pipe, the first transmission pipe is connected to the spray head, the end of the first transmission pipe away from the fifth mounting bracket is fixedly connected to a pneumatic conveyor, and the pneumatic conveyor is fixedly connected to a material guide pipe.
[0018] Preferably, the other ends of the guide pipes of the two water pumps and the pneumatic conveyor are respectively connected to three external material bins.
[0019] (III) Beneficial effects
[0020] 1. Start the first motor to drive the first rotating shaft to rotate, the first rotating shaft drives the first active roller, the first active roller drives the first conveyor belt to rotate, the first driven roller follows the first conveyor belt to be driven, the seaweed is placed on the first conveyor belt, and driven by the first conveyor belt, the seaweed is directed toward the first brush device, and the seaweed is wound onto the first brush device so that the seaweed is fully in contact with the first material brush, and the water pump is started to pump the seasoning liquid into the third transmission pipe, and the third transmission pipe is then dispersed into the permeation tube through the rotating roller, and then transmitted to the first material brush through the permeation tube, and finally brushed onto the seaweed by the first material brush. At this time, one side of the seaweed is coated with seasoning liquid, which solves the problem of incomplete seasoning liquid coating in the existing device.
[0021] 2. When the seaweed is on the second conveyor belt, the pneumatic conveyor is started to pump the seasoning into the first transmission pipe, and then the seasoning is pumped into the spray head through the first transmission pipe and evenly sprinkled on the seaweed to complete the second seasoning feeding, and then the second conveyor belt continues to transmit the seaweed to the second brush device, and the side of the seaweed that is not coated with the seasoning liquid is coated with another seasoning liquid through the second brush. At this time, the seasoning of the seaweed is completed. By providing the spray head, the first transmission pipe and the pneumatic conveyor, a new coating method is added to the device, which solves the problem of the relatively single seasoning feeding method of the existing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings.
[0023] Figure 1 This is a front view of the overall structure of the device of the utility model;
[0024] Figure 2 This is a side view of the overall structure of the device of the utility model;
[0025] Figure 3 This is the overall rear view structure diagram of the device of the utility model;
[0026] Figure 4 This is the overall structural diagram of the device part of the utility model;
[0027] Figure 5 This is a structural diagram of the first brushing device of the utility model;
[0028] Figure 6 This is a structural diagram of the first brushing device and the third transmission tube of the utility model;
[0029] Figure 7 This is a structural diagram of the gear set of the utility model;
[0030] Figure 8 This is a structural diagram of the fifth mounting frame of the present utility model.
[0031] Legend: 1. Platform; 2. First mounting frame; 3. Second mounting frame; 4. Third mounting frame; 5. Fourth mounting frame; 6. Fixed block; 7. Fifth mounting frame; 8. Gear set; 9. First conveyor belt; 101. Rotating shaft seat; 102. Support leg; 103. First rotating shaft; 104. First driven roller; 105. First driving roller; 106. First motor; 107. Fixed piece; 110. Water pump; 201. Second material brush; 210. Second transmission pipe; 301. Second Rotating shaft; 302, second driven roller; 401, third rotating shaft; 402, second active roller; 403, second motor; 501, first material brush; 502, rotating roller; 503, permeation tube; 504, sealing element; 505, rotating bearing; 510, third transmission tube; 601, connecting shaft; 701, spray head; 702, first transmission tube; 703, pneumatic conveyor; 801, first gear; 802, second gear; 803, third gear; 901, second conveyor belt. DETAILED DESCRIPTION
[0032] The embodiment of the present application provides a seaweed seasoning line, which effectively solves the problems of incomplete application of seasoning liquid and a relatively single seasoning feeding method in existing devices.
[0033] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8 As shown, the technical solution in the embodiment of the present application effectively solves the technical problems of incomplete application of seasoning liquid and a relatively single seasoning feeding method in the existing device. The overall idea is as follows:
[0034] In view of the problems existing in the prior art, the utility model provides a seaweed seasoning line, including a platform 1 and three external material bins, four supporting legs 102 are fixedly connected to the bottom surface of the platform 1, a first conveying device and a second conveying device are arranged on the platform 1, and a first brushing device and a second brushing device are also installed, a gear set 8 is arranged between the first brushing device and the second conveying device, the first conveying device includes four rotating shaft seats 101, the second conveying device includes two second mounting frames 3 and two third mounting frames 4, the first brushing device includes two fourth mounting frames 5, and the second brushing device includes two first mounting frames 2.
[0035] Four rotating shaft seats 101 are disposed at both ends of the platform 1, and each end is fixedly connected to two rotating shaft seats 101, the two rotating shaft seats 101 at one end are rotatably connected to the first rotating shaft 103, the middle section of the first rotating shaft 103 is fixedly connected to the first active roller 105, the first rotating shaft 103 passes through one of the rotating shaft seats 101 and is fixedly connected to the first motor 106, the side wall of the first motor 106 is fixedly connected to the fixing member 107, and the fixing member 107 is fixedly connected to the platform 1, and the two rotating shaft seats 101 at the other end are also fixedly connected to a first rotating shaft 103, the middle section of the first rotating shaft 103 is fixedly connected to the first driven roller 104, and the first driven roller 104 and the first active roller 105 are commonly connected to the first conveyor belt 9.
[0036] The two second mounting frames 3 are connected to a second rotating shaft 301 for common rotation, and a second driven roller 302 is fixedly connected to the middle section of the second rotating shaft 301. The two third mounting frames 4 are connected to a third rotating shaft 401 for common rotation, and one end of the third rotating shaft 401 passes through the third mounting frame 4 and is fixedly connected to a second motor 403. The middle section of the third rotating shaft 401 is fixedly connected to a second active roller 402, and the second active roller 402 and the second driven roller 302 are connected to a second conveyor belt 901.
[0037] The two fourth mounting frames 5 are rotatably connected with a rotating roller 502, a plurality of permeation tubes 503 are arranged in the middle section of the rotating roller 502, a sealing member 504 is fixedly arranged in the middle section of the rotating roller 502, a first material brush 501 is fixedly connected to the outer side of the sealing member 504, the permeation tube 503 passes through the sealing member 504 and is connected to the first material brush 501, a circulation groove is opened at one end of the rotating roller 502, two rotating bearings 505 are arranged in the circulation groove, a third transmission tube 510 is rotatably connected in the rotating bearing 505, a water pump 110 is fixedly connected to one end of the third transmission tube 510 away from the rotating roller 502, and a material guide pipe is also connected to the water pump 110.
[0038] The structure of the second brush device is the same as that of the first brush device. The second brush device also includes a second material brush 201. The second brush device is rotatably connected to a second transmission tube 210. The end of the second transmission tube 210 away from the second brush device is connected to a water pump 110. The water pump 110 is also connected to a material guide pipe. There are two water pumps 110 in total.
[0039] The second motor 403 is fixedly connected to the third mounting frame 4, and the end of the third mounting frame 4 away from the second motor 403 is fixedly connected to the first gear 801, the first gear 801 is meshed and clamped with the second gear 802, the second gear 802 is rotatably connected to the connecting shaft 601 at the axis center, the connecting shaft 601 is fixedly connected to the fixing block 6, the fixing block 6 is fixedly connected to the side of the platform 1, the second gear 802 is meshed and clamped with the third gear 803, the third gear 803 is fixedly connected to the end of the roller 502 away from the third transmission tube 510, and the model, size and size of the first gear 801 and the third gear 803 are the same.
[0040] The top surface of the platform 1 is also fixedly connected to a fifth mounting frame 7, the inner top surface of the fifth mounting frame 7 is fixedly connected to a spray head 701, the top surface of the fifth mounting frame 7 is fixedly connected to a first transmission pipe 702, the first transmission pipe 702 is connected to the spray head 701, the end of the first transmission pipe 702 away from the fifth mounting frame 7 is fixedly connected to a pneumatic conveyor 703, and the pneumatic conveyor 703 is fixedly connected to a material guide pipe.
[0041] The other ends of the material guide pipes of the two water pumps 110 and the pneumatic conveyor 703 are respectively connected to three external material bins.
[0042] Start the first motor 106 to drive the first rotating shaft 103 to rotate, the first rotating shaft 103 drives the first active roller 105, the first active roller 105 drives the first conveyor belt 9 to rotate, and the first driven roller 104 follows the first conveyor belt 9 to be driven, and the seaweed is placed on the first conveyor belt 9. Driven by the first conveyor belt 9, the seaweed is directed toward the first brush device, and the seaweed is wound around the first brush device so that the seaweed is fully in contact with the first material brush 501. Start the water pump 110 to pump the seasoning liquid into the third transmission pipe 510, and the third transmission pipe 510 is then dispersed into the permeation tube 503 through the rotating roller 502, and then transmitted to the first material brush 501 through the permeation tube 503, and finally brushed onto the seaweed by the first material brush 501. At this time, one side of the seaweed is coated with seasoning liquid, which solves the problem of incomplete seasoning liquid coating in the existing device.
[0043] Working principle:
[0044] The first step is to start the first motor 106 to drive the first rotating shaft 103 to rotate, the first rotating shaft 103 drives the first active roller 105, the first active roller 105 drives the first conveyor belt 9 to rotate, and the first driven roller 104 follows the first conveyor belt 9 to be driven, and the seaweed is placed on the first conveyor belt 9. Driven by the first conveyor belt 9, the seaweed is directed toward the first brush device, and the seaweed is wound around the first brush device so that the seaweed is fully in contact with the first material brush 501. The water pump 110 is started to pump the seasoning liquid into the third transmission tube 510, and the third transmission tube 510 is then dispersed into the infiltration tube 503 through the rotating roller 502, and then transmitted to the first material brush 501 through the infiltration tube 503, and finally the first material brush 501 is brushed onto the seaweed, and at this time one side of the seaweed is coated with the seasoning liquid.
[0045] In the second step, the seaweed brushed with the first layer of seasoning liquid continues to move to the second conveyor belt 901, and the second motor 403 is started to drive the third rotating shaft 401 to rotate, and the third rotating shaft 401 drives the second active roller 402 to rotate, and the second active roller 402 drives the second conveyor belt 901, and the second conveyor belt 901 drives the second driven roller 302. The seaweed moves to the second brushing device under the transmission of the second conveyor belt 901, and the third rotating shaft 401 drives the first gear 801 to rotate while driving the second active roller 402 to rotate, the first gear 801 drives the second gear 802 to rotate, the second gear 802 drives the third gear 803 to rotate, and the third gear 803 drives the fixedly connected roller 502 to rotate, thereby driving the first brushing device to rotate, and the first brushing device and the second conveyor belt 901 have the same rotation direction and speed.
[0046] The third step is to start the pneumatic conveyor 703 to pump the seasoning into the first transmission pipe 702 when the seaweed is on the second conveyor belt 901, and then pump the seasoning into the spray head 701 through the first transmission pipe 702 and evenly sprinkle it on the seaweed to complete the second seasoning loading, and then continue to transmit the seaweed to the second brush device through the second conveyor belt 901, and use the second brush 201 to apply another seasoning liquid to the side of the seaweed that is not coated with the seasoning liquid, and now the seasoning of the seaweed is completed.
[0047] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.
Claims
1. A seaweed seasoning line, comprising a platform (1) and three external material bins, wherein the bottom surface of the platform (1) is fixedly connected with four supporting legs (102), characterized in that: The platform (1) is provided with a first conveying device and a second conveying device, and is also provided with a first brushing device and a second brushing device, and a gear set (8) is provided between the first brushing device and the second conveying device; Wherein, the first conveying device comprises four rotating shaft seats (101); Wherein, the second conveying device comprises two second mounting frames (3) and two third mounting frames (4); Wherein, the first brushing device comprises two fourth mounting frames (5); Wherein, the second brushing device comprises two first mounting frames (2).
2. The seaweed seasoning thread according to claim 1, characterized in that: The four rotating shaft seats (101) are disposed at two ends of the platform (1), and each end is fixedly connected to two rotating shaft seats (101), wherein the two rotating shaft seats (101) at one end are rotatably connected to a first rotating shaft (103), the middle section of the first rotating shaft (103) is fixedly connected to a first active roller (105), the first rotating shaft (103) passes through one of the rotating shaft seats (101) and is fixedly connected to a first motor (106), the side wall of the first motor (106) is fixedly connected to a fixing member (107), and the fixing member (107) is fixedly connected to the platform (1), and the two rotating shaft seats (101) at the other end are also fixedly connected to a first rotating shaft (103), the middle section of the first rotating shaft (103) is fixedly connected to a first driven roller (104), and the first driven roller (104) and the first active roller (105) are jointly connected to a first conveyor belt (9).
3. The seaweed seasoning thread according to claim 1, characterized in that: The two second mounting frames (3) are rotatably connected to a second rotating shaft (301), the middle section of the second rotating shaft (301) is fixedly connected to a second driven roller (302), the two third mounting frames (4) are rotatably connected to a third rotating shaft (401), one end of the third rotating shaft (401) passes through the third mounting frame (4) and is fixedly connected to a second motor (403), the middle section of the third rotating shaft (401) is fixedly connected to a second active roller (402), and the second active roller (402) and the second driven roller (302) are jointly connected to a second conveyor belt (901).
4. The seaweed seasoning thread according to claim 1, characterized in that: The two fourth mounting frames (5) are rotatably connected to a rotating roller (502), a plurality of permeation tubes (503) are arranged in the middle section of the rotating roller (502), a sealing member (504) is fixedly arranged in the middle section of the rotating roller (502), a first material brush (501) is fixedly connected to the outer side of the sealing member (504), the permeation tube (503) passes through the sealing member (504) and is connected to the first material brush (501), a circulation groove is opened at one end of the rotating roller (502), two rotating bearings (505) are arranged in the circulation groove, a third transmission tube (510) is rotatably connected in the rotating bearing (505), a water pump (110) is fixedly connected to one end of the third transmission tube (510) away from the rotating roller (502), and the water pump (110) is also connected to a material guide pipe.
5. The seaweed seasoning thread according to claim 4, characterized in that: The structure of the second brush device is the same as that of the first brush device. The second brush device also includes a second brush (201). The second brush device is rotatably connected to a second transmission tube (210). The end of the second transmission tube (210) away from the second brush device is connected to a water pump (110). The water pump (110) is also connected to a material guide tube. There are two water pumps (110) in total.
6. The seaweed seasoning thread according to claim 3, characterized in that: The second motor (403) is fixedly connected to the third mounting frame (4); an end of the third mounting frame (4) away from the second motor (403) is fixedly connected to a first gear (801); the first gear (801) is meshed and clamped with a second gear (802); a connecting shaft (601) is rotatably connected to the axis of the second gear (802); the connecting shaft (601) is fixedly connected to a fixing block (6); the fixing block (6) is fixedly connected to a side surface of the platform (1); the second gear (802) is meshed and clamped with a third gear (803); the third gear (803) is fixedly connected to an end of the roller (502) away from the third transmission tube (510); the first gear (801) and the third gear (803) are of the same model, size and size.
7. The seaweed seasoning thread according to claim 1, characterized in that: The top surface of the platform (1) is also fixedly connected to a fifth mounting frame (7), the inner top surface of the fifth mounting frame (7) is fixedly connected to a spray head (701), the top surface of the fifth mounting frame (7) is fixedly connected to a first transmission pipe (702), the first transmission pipe (702) is in communication with the spray head (701), one end of the first transmission pipe (702) away from the fifth mounting frame (7) is fixedly connected to a pneumatic conveyor (703), and the pneumatic conveyor (703) is fixedly connected to a material guide pipe.
8. The seaweed seasoning thread according to claim 5, characterized in that: The other ends of the material guide pipes of the two water pumps (110) and the pneumatic conveyor (703) are respectively connected to three external material bins.