Lubricating oil filter

The lubricating oil filter system addresses the limitations of conventional filters by integrating a filtering and dewatering system with control valves and centrifugal mechanisms to ensure effective impurity removal and water management, enhancing machine performance and cost savings.

CN222286660UActive Publication Date: 2025-01-03武汉中晨星能源有限责任公司
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Patent Information

Application Number
CN202420904596.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-01-03
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

Conventional lubricating oil filters struggle to effectively remove metal and non-metallic impurities and lack the flexibility to adjust water reduction treatment based on the oil's needs, leading to potential machine damage and reduced service life.

Method used

A lubricating oil filter system comprising a filtering device, dewatering device, and oil collecting tank, with control valves and oil moisture meters to manage impurity removal and water content, along with a centrifugal filtration mechanism and heating unit for enhanced impurity separation.

Benefits of technology

The system provides flexible impurity and water management, effectively removing metal and non-metal impurities while ensuring the oil meets quality standards, thereby extending machine lifespan and reducing production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lubricating oil treatment, in particular to a lubricating oil filter. The lubricating oil filtering machine comprises a filtering device, a water removing device and an oil collecting tank, the filtering device is used for filtering impurities in lubricating oil, and an outlet of the filtering device is respectively connected with an inlet of the water removing device and an inlet of the oil collecting tank through conveying pipelines. An outlet of the water removal device is respectively connected with an inlet of the oil collection tank and an inlet of the water removal device through pipelines; control valves are respectively arranged at one ends, connected with the outlet of the filtering device, of the two conveying pipelines, on the pipeline between the outlet and the inlet of the water removal device and on the pipeline between the outlet of the water removal device and the oil collecting tank; the outlet of the filtering device and the outlet of the water removal device are respectively provided with an oil product moisture meter. The lubricating oil filter has the advantages that the structure is reasonable, whether water is removed or not can be flexibly selected according to oil products, and metal impurities and other non-metal impurities in lubricating oil can be effectively filtered.
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Description

Technical Field

[0001] The utility model relates to the technical field of lubricating oil treatment, in particular to a lubricating oil filter. Background Art

[0002] After the machine is running, impurities are introduced into the oil and it cannot be used directly again because it contains a large amount of metal and non-metallic impurities. Direct use will affect the operation of the machine and damage the service life of the machine.

[0003] The secondary use of oil products is an important part of saving production costs. The most common method is to filter the oil products before secondary use. Conventional oil filters generally use simple filtration for treatment, and some increase the water reduction treatment of oil products. However, conventional filtration treatment is difficult to remove metal impurities in oil products, and it is not possible to set whether water reduction treatment is needed according to needs, so there are limitations in its use.

[0004] Based on this, it is necessary to develop a new lubricating oil filter to overcome the above-mentioned technical problems. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a lubricating oil filter, which effectively overcomes the defects of the prior art.

[0006] The technical solution of the utility model to solve the above technical problems is as follows:

[0007] A lubricating oil filter comprises a filtering device, a dewatering device and an oil collecting tank, wherein the filtering device is used to filter impurities in the lubricating oil, the outlet of the filtering device is respectively connected to the inlet of the dewatering device and the inlet of the oil collecting tank through a conveying pipeline, the outlet of the dewatering device is respectively connected to the inlet of the oil collecting tank and the inlet of the dewatering device through a pipeline, control valves are respectively provided on one end of the two conveying pipelines connected to the outlet of the filtering device, on the pipeline between the outlet of the dewatering device and its inlet, and on the pipeline between the outlet of the dewatering device 2 and the oil collecting tank 3, and oil moisture meter is respectively provided at the outlet of the filtering device and the outlet of the dewatering device.

[0008] On the basis of the above technical solution, the present invention can also be improved as follows.

[0009] Furthermore, the filtering device comprises an outer shell, a filter cartridge, a power rotating mechanism and a feed hopper. The top of the outer shell is open and is provided with an openable or closable cover plate. The cover plate is provided with an oil inlet. The bottom of the outer shell is provided with a bracket. The filter cartridge is installed in the outer shell with its upper part open. The power rotating mechanism is installed on the bottom wall of the outer shell and is transmission-connected to the filter cartridge via a rotating shaft passing through the bottom wall of the outer shell. The feed hopper is installed in the upper inner part of the outer shell and has a discharge port at its lower end that extends into the upper end of the filter cartridge. The inner wall of the feed hopper is provided with a plurality of circles of magnetic ridges spaced apart. An outlet is provided at the lower end of the side wall of the outer shell.

[0010] Furthermore, a support ring is provided on the open inner wall of the upper end of the shell, and an annular connecting portion is provided on the upper edge of the feed hopper, and the connecting portion is supported on the upper end of the support ring.

[0011] Furthermore, the above-mentioned power rotating mechanism is a motor.

[0012] Furthermore, the inner side of the bottom wall of the shell is an inclined surface, and is inclined downward toward the location of the outlet.

[0013] Furthermore, the above-mentioned water removal device includes a heating unit and a separation tank. The side wall of the above-mentioned separation tank is provided with an oil inlet, and the above-mentioned oil inlet is connected to an oil inlet pipe. The above-mentioned heating unit is arranged on the above-mentioned oil inlet pipe, and the above-mentioned oil inlet pipe extends into the oil inlet through the oil inlet and is connected to an atomizer. The end of the above-mentioned oil inlet pipe away from the above-mentioned separation tank constitutes the inlet of the above-mentioned water removal device. The top of the above-mentioned separation tank is provided with a gas outlet and is connected to an exhaust pipe. The above-mentioned exhaust pipe is provided with a condenser. The bottom of the above-mentioned separation tank is provided with an oil drain port, and the oil drain port constitutes the outlet of the above-mentioned water removal device.

[0014] Furthermore, it also includes a liquid collecting tank, and the exhaust pipe is connected to the liquid collecting tank.

[0015] Furthermore, it also includes a controller, the control valve is a solenoid valve, and the controller is respectively connected to the control valve, the power rotation mechanism and the heating unit.

[0016] Furthermore, it also includes a mobile carrier, and the filtering device, water removal device and oil collecting tank are respectively installed on the mobile carrier.

[0017] Furthermore, the mobile carrier includes a base and a plurality of running wheels arranged at the lower end of the base, and an armrest is provided at one end of the base.

[0018] The beneficial effects of the utility model are: the structural design is simple and reasonable, and it can flexibly choose whether to remove water according to the oil product, and at the same time, it can effectively filter the metal impurities and other non-metal impurities in the lubricating oil. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1This is a structural schematic diagram of the lubricating oil filter of the utility model;

[0020] Figure 2 It is a structural schematic diagram of another embodiment of the lubricating oil filter of the utility model.

[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0022] 1. Filtering device; 2. Water removal device; 3. Oil collecting tank; 4. Oil moisture meter; 5. Control valve; 6. Liquid collecting tank; 7. Mobile carrier; 11. Housing; 12. Filter cartridge; 13. Power rotation mechanism; 14. Feed hopper; 15. Cover plate; 16. Magnetic convex ribs; 21. Heating unit; 22. Separation tank; 23. Atomizer; 24. Exhaust pipe; 25. Condenser; 71. Base; 72. Traveling wheels; 73. Handrail; 111. Support ring; 141. Connecting part. DETAILED DESCRIPTION

[0023] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0024] Example: Figure 1 As shown, the lubricating oil filter of this embodiment includes a filtering device 1, a dewatering device 2 and an oil collecting tank 3, the filtering device 1 is used to filter impurities in the lubricating oil, the outlet of the filtering device 1 is connected to the inlet of the dewatering device 2 and the inlet of the oil collecting tank 3 through a conveying pipeline, the outlet of the dewatering device 2 is connected to the inlet of the oil collecting tank 3 and the inlet of the dewatering device 2 through a pipeline, a control valve 5 is respectively provided on one end of the two conveying pipelines connected to the outlet of the filtering device 1, the pipeline between the outlet of the dewatering device 2 and its inlet, and the pipeline between the outlet of the dewatering device 2 and the oil collecting tank 3, and an oil moisture meter 4 is respectively provided at the outlet of the filtering device 1 and the outlet of the dewatering device 2.

[0025] The usage process is as follows:

[0026] The lubricating oil to be recovered is sent to the filtering device 1 for filtration to remove metal and non-metallic impurities in the oil. Then, the water content is detected by the oil moisture meter 4 at the outlet. If the water content is higher than the set value, the control valve 5 on the pipeline connected to the dehydration device 2 is opened, and the control valve 5 on the other pipeline is closed, and the oil enters the dehydration device 2 for treatment (if the water content is lower than the set value, it directly enters the oil collecting tank 3 through the pipeline after filtration). At the outlet of the dehydration device 2, the water content is detected by the oil moisture meter 4 again. If it is qualified, it enters the oil collecting tank 3, and the control valve 5 of the pipeline between the outlet and the inlet of the dehydration device 2 is closed. If it is unqualified, the control valve 5 of the pipeline between the outlet and the inlet of the dehydration device 2 is opened, and the control valve 5 of the pipeline between the outlet of the dehydration device 2 and the oil collecting tank 3 is closed, so that the oil flows back to the dehydration device 2 for treatment until the water content meets the standard. On the whole, the structural design is simple and reasonable, and it can flexibly choose whether to remove water according to the oil type. At the same time, it can effectively filter metal impurities and other non-metallic impurities in the lubricating oil.

[0027] As a preferred embodiment, the filtering device 1 comprises an outer shell 11, a filter cartridge 12, a power rotating mechanism 13 and a feed hopper 14. The top of the outer shell 11 is open and is provided with a cover plate 15 that can be opened or closed. The cover plate 15 is provided with an oil inlet. The bottom of the outer shell 11 is provided with a bracket. The filter cartridge 12 is installed in the outer shell 11 and its upper part is open. The power rotating mechanism 13 is installed on the bottom wall of the outer shell 11 and is transmission-connected to the filter cartridge 12 through a rotating shaft passing through the bottom wall of the outer shell 11. The feed hopper 14 is installed in the upper inner part of the outer shell 11, and its lower end is provided with a discharge port extending into the upper end of the filter cartridge 12. The inner wall of the feed hopper 14 is provided with a plurality of circles of spaced magnetic convex ridges 16, and the lower end of the side wall of the outer shell 11 is provided with an outlet.

[0028] In the above embodiment, after the lubricating oil enters the filter cartridge 12, the power rotating mechanism 13 drives the filter cartridge 12 to rotate at high speed, generating centrifugal force, so that the oil in the filter cartridge 12 passes through the filter holes on the side wall of the filter cartridge 12 under the action of the centrifugal force and is filtered. At the same time, when the oil enters the feed hopper 14 and flows downward, the metal impurities inside are adsorbed by the passing magnetic convex ridges 16 and the metal impurities are removed in advance. Its structural design is simple and reasonable, and it can effectively remove metal and non-metal impurities.

[0029] In this embodiment, the magnetic convex ridges 16 are annular magnetic strip convex ridges, which are embedded on the inner wall of the feed hopper 14 and have a round and smooth surface.

[0030] As a preferred embodiment, a support ring 111 is provided on the open inner wall of the upper end of the shell 11 , and an annular connecting portion 141 is provided on the upper edge of the feed hopper 14 , and the connecting portion 141 is supported on the upper end of the support ring 111 .

[0031] In the above embodiment, the feed hopper 14 can be placed on the support ring 111 of the open inner wall of the upper end of the shell 11 through the connecting portion 141, which is easy to disassemble and assemble.

[0032] In this embodiment, the power rotation mechanism 13 adopts a servo motor or a stepper motor of an appropriate model.

[0033] In this embodiment, the inner side of the bottom wall of the housing 11 is an inclined surface, and is inclined downward toward the location of the outlet. The oil flows smoothly toward the outlet on the bottom wall of the housing 11 toward the inclined surface, which is convenient for discharge.

[0034] As a preferred embodiment, the above-mentioned water removal device 2 includes a heating unit 21 and a separation tank 22. The side wall of the above-mentioned separation tank 22 is provided with an oil inlet, and the above-mentioned oil inlet is connected to an oil inlet pipe. The above-mentioned heating unit 21 is arranged on the above-mentioned oil inlet pipe, and the above-mentioned oil inlet pipe extends into the oil inlet through the oil inlet and is connected to an atomizer 23. The end of the above-mentioned oil inlet pipe away from the above-mentioned separation tank 22 constitutes the inlet of the above-mentioned water removal device 2. The top of the above-mentioned separation tank 22 is provided with a gas outlet and is connected to an exhaust pipe 24. The above-mentioned exhaust pipe 24 is provided with a condenser 25. The bottom of the above-mentioned separation tank 22 is provided with an oil drain port, which constitutes the outlet of the above-mentioned water removal device 2.

[0035] In the above embodiment, the oil is heated by the heating unit 21 when passing through the oil inlet pipe, and then enters the separation tank 22 and is sprayed out in the form of mist through the atomizer 23. The heated gas evaporates and separates, and comes out from the top gas outlet of the separation tank 22. It is condensed by the condenser 25 in the pipeline and then discharged as liquid. The oil falls downward and condenses at the bottom of the separation tank 22 and is discharged through the oil drain port. The water removal device 2 has a simple structural design and can effectively reduce the water content.

[0036] In this embodiment, a liquid collecting tank 6 is further included, and the exhaust pipe 24 is connected to the liquid collecting tank 6. The liquid collecting tank 6 is convenient for collecting the liquid after the separated water vapor condenses.

[0037] As a preferred embodiment, a controller is further included, the control valve 5 is a solenoid valve, and the controller is respectively connected to the control valve 5, the power rotation mechanism 13 and the heating unit 21.

[0038] In the above embodiment, the control valve 5, the power rotation mechanism 13 and the heating unit 21 are automatically and intelligently controlled by the controller.

[0039] In this embodiment, the heating unit 21 is an electric heating wire wrapped around the outer wall of the pipeline or arranged inside the side wall of the pipeline.

[0040] As a preferred embodiment, Figure 2As shown, it also includes a mobile carrier 7, and the filtering device 1, the water removal device 2 and the oil collecting tank 3 are respectively installed on the mobile carrier 7.

[0041] In the above embodiment, all components are mounted on the mobile carrier 7, so that the whole machine can be moved in a "skid-mounted" manner, which is more convenient to use and can be flexibly moved.

[0042] In this embodiment, the mobile carrier 7 includes a base 71 and a plurality of running wheels 72 arranged at the lower end of the base 71. An armrest 73 is arranged at one end of the base 71. The armrest 73 can be used to push the whole machine to move.

[0043] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0044] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0045] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0046] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0047] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0048] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A lubricating oil filter, characterized in that: The invention comprises a filtering device (1), a dewatering device (2) and an oil collecting tank (3); the filtering device (1) is used for filtering impurities in lubricating oil; the outlet of the filtering device (1) is respectively connected to the inlet of the dewatering device (2) and the inlet of the oil collecting tank (3) through a delivery pipeline; the outlet of the dewatering device (2) is respectively connected to the inlet of the oil collecting tank (3) and the inlet of the dewatering device (2) through a pipeline; control valves (5) are respectively provided on one end of the two delivery pipelines connected to the outlet of the filtering device (1), the pipeline between the outlet of the dewatering device (2) and its inlet, and the pipeline between the outlet of the dewatering device (2) and the oil collecting tank (3); and an oil moisture meter (4) is respectively provided at the outlet of the filtering device (1) and the outlet of the dewatering device (2).

2. The lubricating oil filter according to claim 1, characterized in that: The filtering device (1) comprises a housing (11), a filter cartridge (12), a power rotating mechanism (13) and a feed hopper (14). The top of the housing (11) is open and provided with a cover plate (15) that can be opened or closed. The cover plate (15) is provided with an oil inlet. The bottom of the housing (11) is provided with a bracket. The filter cartridge (12) is installed in the housing (11) and its upper part is open. The power rotating mechanism (13) is installed on the bottom wall of the housing (11) and is connected to the filter cartridge (12) by a rotating shaft passing through the bottom wall of the housing (11). The feed hopper (14) is installed in the upper inner part of the housing (11) and its lower end is provided with a discharge port extending into the upper end of the filter cartridge (12). The inner wall of the feed hopper (14) is provided with a plurality of circles of magnetic convex ridges (16) distributed at intervals. The lower end of the side wall of the housing (11) is provided with an outlet.

3. The lubricating oil filter according to claim 2, characterized in that: A support ring (111) is provided on the open inner wall of the upper end of the shell (11), and an annular connecting portion (141) is provided on the upper edge of the feed hopper (14), wherein the connecting portion (141) is supported on the upper end of the support ring (111).

4. The lubricating oil filter according to claim 2, characterized in that: The power rotating mechanism (13) is a motor.

5. The lubricating oil filter according to claim 2, characterized in that: The inner side of the bottom wall of the housing (11) is an inclined surface, and is inclined downward toward the location of the outlet.

6. The lubricating oil filter according to claim 1, characterized in that: The dewatering device (2) comprises a heating unit (21) and a separation tank (22). The side wall of the separation tank (22) is provided with an oil inlet, and the oil inlet is connected to an oil inlet pipe. The heating unit (21) is arranged on the oil inlet pipe, and the oil inlet pipe extends into the oil inlet through the oil inlet and is connected to an atomizer (23). One end of the oil inlet pipe away from the separation tank (22) constitutes an inlet of the dewatering device (2). The top of the separation tank (22) is provided with a gas outlet, and is connected to an exhaust pipe (24). The exhaust pipe (24) is provided with a condenser (25). The bottom of the separation tank (22) is provided with an oil discharge port, and the oil discharge port constitutes an outlet of the dewatering device (2).

7. The lubricating oil filter according to claim 6, characterized in that: It also includes a liquid collecting tank (6), and the exhaust pipe (24) is connected to the liquid collecting tank (6).

8. The lubricating oil filter according to claim 6, characterized in that: It also includes a controller, wherein the control valve (5) is a solenoid valve, and the controller is respectively connected to the control valve (5), the power rotation mechanism (13) and the heating unit (21).

9. A lubricating oil filter according to any one of claims 1 to 8, characterized in that: It also comprises a mobile carrier (7), on which the filtering device (1), the water removal device (2) and the oil collecting tank (3) are respectively installed.

10. The lubricating oil filter according to claim 9, characterized in that: The mobile carrier (7) comprises a base (71) and a plurality of running wheels (72) arranged at the lower end of the base (71); a handrail (73) is provided at one end of the base (71).