Buckwheat flour processing dust removal device

By combining primary coarse filtration and secondary bag dust removal in buckwheat flour processing equipment, using conical filters and microporous filters, combined with motor-driven cleaning brushes and backwash components, the poor dust removal effect in the prior art is solved. Problem, efficient dust filtration and air purification are achieved.

CN222286766UActive Publication Date: 2025-01-03INNER MONGOLIA HONGDA SHENGMAO AGRI & ANIMAL HUSBANDRY TECH DEV CO LTD
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Patent Information

Application Number
CN202420985016.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-03
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

During the dust removal process, the existing buckwheat flour processing equipment has poor dust removal and filtration effect, resulting in excessive processing burden, affecting the working environment and workers' health.

Method used

Using a combination of primary coarse filtration and secondary bag dust removal, large particles are captured through conical filters, deep filtration is performed using microporous filter materials, and the filter is automatically cleaned through a motor-driven cleaning brush, and regularly combined with backwash components. The spray high-pressure airflow removes adhered dust and extends the service life of the bag.

Benefits of technology

It improves dust removal efficiency, reduces manual cleaning frequency, ensures that the air quality meets environmental standards, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a buckwheat flour processing dust removal device which comprises a shell, an ash discharge hopper is arranged at the bottom of the shell, a partition plate is arranged in the shell, a plurality of supporting cylinder frames are arranged at the bottom of the partition plate at intervals, dust removal cloth bags are wrapped on the outer sides of the supporting cylinder frames, exhaust ports communicated with the dust removal cloth bags one by one are formed in the partition plate, and the exhaust ports are communicated with the dust removal cloth bags one by one. The utility model relates to the technical field of buckwheat processing, the device adopts a mode of combining primary coarse filtration and secondary cloth bag dust removal, the primary conical filter screen is used for capturing large-particle impurities and part of dust, and the secondary conical filter screen is used for capturing large-particle impurities and part of dust. The subsequent processing burden is reduced; and the dust removal cloth bag is used for deeply filtering fine dust by utilizing a microporous filter material, so that the quality of discharged air is ensured to reach the environment-friendly standard.
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Description

Technical Field

[0001] The utility model relates to the technical field of buckwheat processing, in particular to a dust removal device for buckwheat flour processing. Background Art

[0002] In the food processing industry, especially during the processing of grain powders such as buckwheat flour, a large amount of dust will be generated, which not only affects the working environment but also may pose a threat to workers' health.

[0003] Chinese patent CN219681986U discloses a pulse bag dust collector for buckwheat flour processing, which relates to the technical field of buckwheat flour processing, including a cylinder, a circular mounting frame is installed inside the cylinder, a driving motor is installed at the bottom of the circular mounting frame, a rotating shaft is connected to one side of the driving motor, a spiral blade is installed on the outer wall of the rotating shaft, a connecting rod is arranged above the spiral blade, a scraper is fixed to one end of the connecting rod, and the scraper has two groups, and the two groups of scrapers are symmetrically distributed on the connecting rod;

[0004] The above-mentioned prior art can collect and clean the dust generated during buckwheat processing through filter bags. However, the dust contains not only fine particles, but also usually large particles of impurities. Continuous filtering only through filter bags will cause the filter bags to have too much processing burden, thereby affecting the subsequent dust removal and filtering effect, and making it inconvenient to use. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a dust removal device for buckwheat flour processing, which solves the problem that the dust removal and filtering effect of the prior device is poor.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a buckwheat flour processing dust removal device, comprising a shell, a ash hopper is provided at the bottom of the shell, a partition is provided in the shell, a plurality of support drum frames are arranged at intervals at the bottom of the partition, a dust bag is covered on the outer side of the support drum frame, an exhaust port connected to the dust bag one by one is opened on the partition, an exhaust pipe is provided on the side wall of the shell and located above the partition, one end of the exhaust pipe is connected to the dust removal fan, a filter box is provided on one side of the bottom of the shell, an air inlet pipe is provided on one side of the filter box, a conical filter screen is provided in the filter box, a rotating shaft is rotatably installed at the center of the top circle of the conical filter screen, a pair of connecting plates are installed at one end of the rotating shaft, a first cleaning brush that fits the outer surface of the conical filter screen is fixedly installed on the side wall of the connecting plate, a motor is provided on the outer wall of the shell, a main shaft extending into the shell is installed on the driving end of the motor, one end of the main shaft is fixedly connected to the rotating shaft, a cleaning component is provided in the ash hopper, and a backwashing component is provided above the shell.

[0007] Preferably, the cleaning assembly includes an ash discharge valve arranged at the bottom of the ash discharge hopper, a bracket is provided on the inner wall of the ash discharge hopper, a rotating rod is rotatably mounted on the bracket, a main gear is mounted on the main shaft, a secondary gear meshing with the main gear is mounted on the rotating rod, and a pair of second cleaning brushes slidingly fitted with the inner wall of the ash discharge hopper are fixedly mounted at the lower end of the rotating rod.

[0008] Preferably, the backwash assembly includes a blow pipe disposed at the upper part of the shell, a pulse valve is installed on the blow pipe, and a nozzle corresponding to the exhaust port is disposed on the lower wall of the blow pipe.

[0009] Preferably, the filter box is connected to the shell through an air inlet.

[0010] Preferably, a support frame is provided at the bottom of the shell.

[0011] Preferably, the outer wall of the shell is provided with supports for supporting the dust removal fan and the motor respectively.

[0012] Beneficial Effects

[0013] The utility model provides a dust removal device for buckwheat flour processing, which has the following beneficial effects:

[0014] The system adopts a combination of primary coarse filtration and secondary bag dust removal. The primary conical filter is used to capture large particles of impurities and some dust, reducing the burden of subsequent processing; the dust removal bag uses microporous filter material to deeply filter fine dust to ensure that the exhaust air quality meets environmental protection standards.

[0015] The design of the conical filter in the filter box, combined with the rotating shaft and the first cleaning brush on the top, can automatically clean the dust accumulated on the filter under the drive of the motor, reducing the frequency of manual cleaning and improving the continuous operation capacity of the equipment. The second cleaning brush driven by the transfer rod in the cleaning component effectively removes the dust accumulated inside the ash hopper.

[0016] The introduction of backwash components, especially the coordinated use of the spray pipe and the pulse valve, can periodically spray high-pressure airflow into the dust removal bags, effectively shaking off the fine particles attached to the bags, extending the service life of the bags and ensuring the long-term stability of the dust removal efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model.

[0018] In the figure: 1. Shell; 2. Ash hopper; 3. Partition; 4. Support drum rack; 5. Dust bag; 6. Exhaust duct; 7. Dust removal fan; 8. Filter box; 9. Air inlet duct; 10. Conical filter; 11. Rotating shaft; 12. Connecting plate; 13. First cleaning brush; 14. Motor; 15. Main shaft; 16. Ash discharge valve; 17. Bracket; 18. Rotating rod; 19. Main gear; 20. Sub gear; 21. Second cleaning brush; 22. Blowing pipe; 23. Pulse valve; 24. Nozzle. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1 The utility model provides a technical solution: a buckwheat flour processing dust removal device, comprising a shell 1, a dust hopper 2 is provided at the bottom of the shell 1, a partition 3 is provided inside the shell 1, a plurality of support cylinder frames 4 are provided at intervals at the bottom of the partition 3, and a dust bag 5 is covered on the outer side of the support cylinder frame 4, and an exhaust port connected to the dust bag 5 is opened on the partition 3. An exhaust pipe 6 is provided on the side wall of the shell 1 and located above the partition 3. One end of the exhaust pipe 6 is connected to a dust removal fan 7. A filter box 8 is provided on one side of the bottom of the shell 1, and one side of the filter box 8 is provided An air inlet pipe 9 is provided in the filter box 8, a conical filter 10 is rotatably installed at the top center of the conical filter 10, a pair of connecting plates 12 are installed at one end of the rotating shaft 11, and a first cleaning brush 13 that fits the outer surface of the conical filter 10 is fixedly installed on the side wall of the connecting plate 12. A motor 14 is provided on the outer wall of the shell 1, and a main shaft 15 extending into the shell 1 is installed at the driving end of the motor 14, and one end of the main shaft 15 is fixedly connected to the rotating shaft 11, a cleaning component is provided in the ash hopper 2, and a backwashing component is provided on the upper part of the shell 1.

[0021] By adopting the above technical scheme, a filter box 8 is arranged beside the bottom of the shell 1, and a conical filter screen 10 is installed inside to form a primary dust removal area to collect and filter large particles of impurities and some dust. A first cleaning brush 13 is installed on the top rotating shaft 11, and the main shaft 15 driven by the motor 14 drives the rotating shaft 11 to rotate, so that the first cleaning brush 13 fits the surface of the filter screen to achieve automatic cleaning. A partition 3 is arranged in the shell 1, and a plurality of supporting cylinder racks 4 are installed under the partition 3. Each supporting cylinder rack 4 is covered with a dust removal bag 5 to form a secondary filtering area to capture and collect small particles of impurities. An exhaust port is opened on the partition 3, which is connected to the bag to facilitate airflow. An exhaust duct 6 is connected to the upper side wall of the shell 1 and is connected to the dust removal fan 7. The suction action of the fan promotes air flow to remove dust in the buckwheat flour processing process, thereby improving the purification efficiency.

[0022] The present embodiment is further configured as follows: the cleaning component includes an ash discharge valve 16 arranged at the bottom of the ash discharge hopper 2, a bracket 17 is provided on the inner wall of the ash discharge hopper 2, a rotating rod 18 is rotatably mounted on the bracket 17, a main gear 19 is mounted on the main shaft 15, a sub-gear 20 meshing with the main gear 19 is mounted on the rotating rod 18, and a pair of second cleaning brushes 21 slidingly fitted with the inner wall of the ash discharge hopper 2 are fixedly mounted on the lower end of the rotating rod 18.

[0023] By adopting the above technical solution, an ash discharge valve 16 is configured inside the ash discharge hopper 2, as well as a rotating rod 18 and a second cleaning brush 21 which are linked to the main shaft 15 equipped with a main gear 19 through a secondary gear 20. When the rotating rod 18 rotates, the second cleaning brush 21 slides along the inner wall of the ash discharge hopper 2 to remove attached dust particles, and the ash discharge valve 16 can facilitate subsequent ash discharge.

[0024] The present embodiment is further configured such that the backwashing assembly includes a blow pipe 22 disposed at the upper part of the shell 1, a pulse valve 23 is installed on the blow pipe 22, and a nozzle 24 corresponding to the exhaust port is disposed on the lower wall of the blow pipe 22.

[0025] By adopting the above technical solution, a blowing pipe 22 is installed on the upper part of the shell 1, which is controlled by a pulse valve 23. The nozzle 24 is directly facing the exhaust port of the bag, and periodically sprays high-pressure airflow to reversely blow the bag, effectively shaking off the accumulated dust and maintaining the air permeability and working efficiency of the bag.

[0026] This embodiment is further configured such that the filter box 8 is connected to the housing 1 via an air inlet.

[0027] This embodiment is further configured such that a support frame is provided at the bottom of the shell 1.

[0028] This embodiment is further configured such that a support frame is provided at the bottom of the housing 1 to enhance the overall stability.

[0029] The present embodiment is further configured such that the outer wall of the housing 1 is provided with supports for supporting the dust removal fan 7 and the motor 14 respectively.

[0030] The present embodiment is further configured such that the outer wall of the housing 1 is provided with a support, which is used to stably install the dust removal fan 7 and the motor 14, respectively, to ensure the stability of the equipment during operation.

[0031] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the field. The following mainly introduces the working principle and process.

[0032] Embodiment: During the production process, air containing buckwheat dust first enters the filter box 8 through the air inlet pipe 9, and the air needs to be initially filtered through the conical filter 10 before entering the shell 1. The design of the conical filter 10 helps to guide the airflow, while using its surface to capture larger particles. The first cleaning brush 13 on the shaft 11 rotates with the main shaft 15 driven by the motor 14, and regularly brushes the surface of the conical filter 10 to prevent dust accumulation and maintain good air permeability. The air that has been initially filtered through the conical filter 10 then enters the shell 1. At this time, the dust-containing gas needs to pass through the area covered with dust bags 5. These bags have a fine filtering structure that can capture smaller dust particles, and the clean air passes through the exhaust port on the partition 3 and is drawn out by the dust removal fan 7 through the exhaust pipe 6 and discharged to the external environment. In order to maintain the efficient operation of the dust removal bag 5, the nozzle 24 on the blowing pipe 22, under the control of the pulse valve 23, regularly sprays high-pressure airflow to the inside of the bag to form a short reverse airflow, instantly blowing away and removing the dust attached to the outer surface of the bag. The ash discharge valve 16 under the ash hopper 2 is used to regularly discharge the collected dust and impurities. The second cleaning brush 21 on the rotating rod 18 rotates under the drive of the motor 14, contacts the inner wall of the ash hopper 2, removes the attached dust, ensures smooth ash discharge, and reduces the risk of blockage and dust accumulation.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust removal device for buckwheat flour processing, comprising a housing (1), wherein a dust discharge hopper (2) is provided at the bottom of the housing (1), characterized in that: The shell (1) is provided with a partition (3), a plurality of support cylinder frames (4) are arranged at intervals at the bottom of the partition (3), the outer side of the support cylinder frame (4) is covered with a dust bag (5), the partition (3) is provided with an exhaust port connected one by one with the dust bag (5), an exhaust pipe (6) is arranged on the side wall of the shell (1) and above the partition (3), one end of the exhaust pipe (6) is connected to the dust removal fan (7), a filter box (8) is arranged on one side of the bottom of the shell (1), an air inlet pipe (9) is arranged on one side of the filter box (8), and a conical filter screen (10) is arranged in the filter box (8), A rotating shaft (11) is rotatably mounted at the center of the top of the conical filter (10); a pair of connecting plates (12) are mounted at one end of the rotating shaft (11); a first cleaning brush (13) that is in contact with the outer surface of the conical filter (10) is fixedly mounted on the side wall of the connecting plate (12); a motor (14) is mounted on the outer wall of the shell (1); a main shaft (15) that extends into the shell (1) is mounted at the driving end of the motor (14); one end of the main shaft (15) is fixedly connected to the rotating shaft (11); a cleaning assembly is arranged in the ash hopper (2); and a backwashing assembly is arranged on the upper part of the shell (1).

2. A buckwheat flour processing dust removal device according to claim 1, characterized in that: The cleaning assembly comprises an ash discharge valve (16) arranged at the bottom of the ash discharge hopper (2); a bracket (17) is arranged on the inner wall of the ash discharge hopper (2); a rotating rod (18) is rotatably mounted on the bracket (17); a main gear (19) is mounted on the main shaft (15); a secondary gear (20) meshing with the main gear (19) is mounted on the rotating rod (18); and a pair of second cleaning brushes (21) are fixedly mounted at the lower end of the rotating rod (18) and are slidably fitted with the inner wall of the ash discharge hopper (2).

3. A buckwheat flour processing dust removal device according to claim 2, characterized in that: The backwashing assembly comprises a blow pipe (22) arranged at the upper part of the shell (1), a pulse valve (23) being installed on the blow pipe (22), and a nozzle (24) corresponding to the exhaust port in a one-to-one manner is arranged on the lower wall of the blow pipe (22).

4. The buckwheat flour processing dust removal device according to claim 3, characterized in that: The filter box (8) is connected to the housing (1) via an air inlet.

5. The buckwheat flour processing dust removal device according to claim 1, characterized in that: A support frame is provided at the bottom of the shell (1).

6. The buckwheat flour processing dust removal device according to claim 1, characterized in that: The outer wall of the housing (1) is provided with supports for respectively supporting the dust removal fan (7) and the motor (14).

Citation Information

Patent Citations

  • Pulse bag-type dust collector for processing buckwheat powder

    CN219681986U