Blending tank with good heat preservation effect

The blending tank with thermal insulation and integrated overload and discharge mechanisms addresses mechanical damage and hygiene issues, ensuring efficient operation and reduced maintenance through precise overload protection and smooth discharge processes.

CN222287067UActive Publication Date: 2025-01-03HEBEI TUOFU LUBRICATING OIL ADDITIVE CO LTD
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Patent Information

Application Number
CN202421111092.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-03
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

Existing blending tanks lack overload protection mechanisms, leading to mechanical damage, inefficient discharge processes, and hygiene issues, which increase operational risks and maintenance costs.

Method used

A blending tank equipped with a thermal insulation layer, anti-overload mechanism, overload auxiliary mechanism, and bottom discharge mechanism, featuring components like anti-overload tubes, rotating rods, sliders, and telescopic cylinders to prevent mechanical damage, facilitate efficient discharge, and ensure safe operation.

Benefits of technology

The tank provides effective overload protection, efficient discharge, and improved hygiene, reducing equipment damage, maintenance costs, and enhancing production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The blending tank with the good heat preservation effect comprises a blending tank body, a heat preservation layer, an anti-overload mechanism, an overload auxiliary mechanism and a bottom discharging mechanism, the heat preservation layer wraps the side face of the blending tank body, and the anti-overload mechanism comprises an anti-overload pipe, a rotating rod, a movement groove, an anti-overload rod, an anti-overload groove and a slope block. The overload auxiliary mechanism comprises a sliding block, a pushing ball, a lateral plate, a top plate and an anti-overload spring, the bottom discharging mechanism comprises a side wall box, a telescopic air cylinder, a blocking plate, a through groove and a drainage hopper, a rotating rod directionally and quantitatively extends into an anti-overload pipe, and multiple sets of movement grooves are arranged in a circumferential array mode. According to the overload auxiliary mechanism, it is ensured that the rotating rod can accurately work at the needed position, the overload auxiliary mechanism can quickly respond to the overload condition through movable arrangement of the sliding block and configuration of the pushing ball, and equipment damage is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of blending tanks, and more specifically, to a blending tank with good heat preservation effect. Background Art

[0002] A blending tank with good thermal insulation effect is a container specially designed for storage and temperature regulation, and is widely used in chemical, food, pharmaceutical and other industries.

[0003] In the existing technology, firstly, some devices and equipment may operate beyond their designed working parameters, resulting in mechanical damage or failure. Without overload protection measures, operators may not be able to identify overload conditions in time, resulting in increased operational risks. Overload may cause production interruptions, affecting production progress and efficiency. Secondly, some devices and equipment may not be able to respond quickly under overload conditions, resulting in equipment damage. There is no auxiliary mechanism to reduce the impact of overload on the equipment, which may lead to more frequent repairs and higher maintenance costs. In the absence of auxiliary protection measures, the safety of operators may be threatened. Finally, the discharge process of some devices may become cumbersome and inefficient, requiring manual or other equipment to discharge. Without an effective discharge system, materials may remain in the tank, affecting product quality and equipment cleanliness. Cleaning the inside of the blending tank will become more difficult, which may cause hygiene problems. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the problems existing in the prior art, the utility model provides a blending tank with good thermal insulation effect to solve the technical problems mentioned in the background technology that the equipment may be operated beyond its designed working parameters, resulting in mechanical damage or failure.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a blending tank with good thermal insulation effect, comprising a blending tank body, a thermal insulation layer, an anti-overload mechanism, an overload auxiliary mechanism and a bottom discharge mechanism, the thermal insulation layer is wrapped around the side of the blending tank body, the anti-overload mechanism comprises an anti-overload tube, a rotating rod, a motion groove, an anti-overload rod, an anti-overload groove and a slope block, one end of the rotating rod can be directed and quantitatively extended into the interior of the anti-overload tube, multiple groups of motion grooves are arranged in a circular array on the side wall of the anti-overload tube, the slope block is arranged at one end of the anti-overload rod, and the anti-overload groove is arranged On the side of the rotating rod, one end of the anti-overload rod extends into the interior of the anti-overload groove, so that the anti-overload tube is linked with the rotating rod. The overload auxiliary mechanism includes a slider, a pushing ball, a side plate, a top plate and an anti-overload spring. The slider is movably arranged in the motion groove, the pushing ball is arranged at the top of the slider, the slope block can push the ball to press the slider downward, the side plate is movably arranged on the side wall of the anti-overload tube, and one end of the slider can extend out and be connected with the side plate, the top plate is arranged on the top side of the anti-overload tube, and the anti-overload spring is arranged between the side plate and the top plate.

[0008] The utility model is further configured as follows: the bottom discharge mechanism includes a side wall box, a telescopic cylinder, a sealing plate, a through groove and a drainage bucket, the through groove is opened on the side of the blending tank body, the side wall box is cooperatively connected with the side wall of the blending tank body, the telescopic cylinder is installed on the side of the side wall box, one end of the telescopic cylinder extends into the side wall box and is cooperatively connected with the sealing plate, and the through groove can be sealed or blocked by pushing or pulling the sealing plate.

[0009] The utility model is further configured such that a support rod is provided on the top end surface of the blending tank body, and a stirring motor is provided at one end of the support rod. The stirring motor on the support rod drives the stirring shaft to rotate to ensure uniform mixing of materials.

[0010] The utility model is further configured such that the output end of the stirring motor is cooperatively connected with the rotating rod, a stirring shaft is provided inside the blending tank body, and one end of the stirring shaft is cooperatively connected with the anti-overload pipe, and the setting of the anti-overload pipe and the rotating rod realizes precise adjustment and control.

[0011] The utility model is further configured that a directional groove is provided on the side of the anti-overload tube, and the directional groove is connected to the movement groove. The setting of the directional groove facilitates the longitudinal movement of the slider and the side plate.

[0012] The utility model is further configured that a lateral block is provided on the side of the slider, and the lateral plate is connected to the slider via the lateral block. The configuration of the lateral block facilitates the connection between the slider and the lateral plate.

[0013] The utility model is further configured such that slide rails are symmetrically provided on the top of the side wall box, rollers are provided on both sides of the top of the blocking plate, and the rollers can cooperate with the slide rails for guiding. The slide rails of the side wall box and the rollers of the blocking plate ensure smooth movement of the blocking plate during the discharge process.

[0014] The utility model is further configured such that the bottom end surface of the blending tank body is provided with supporting legs, and the provision of the supporting legs of the blending tank body provides stable bottom support to ensure the stability of the equipment during operation.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a blending tank with good heat preservation effect, which has the following beneficial effects:

[0017] The utility model is provided with an anti-overload mechanism, the rotating rod is directed and quantitatively extended into the interior of the anti-overload tube, and a plurality of groups of motion grooves are arranged in a circular array, thereby ensuring that the rotating rod can perform precise work at a required position, one end of the anti-overload rod is extended into the anti-overload groove of the rotating rod, so that the anti-overload tube and the rotating rod are linked, thereby improving the efficiency and response speed of overload protection.

[0018] The utility model is provided with an overload auxiliary mechanism. The movable setting of the slider and the configuration of the pushing ball enable the overload auxiliary mechanism to quickly respond to overload conditions and reduce equipment damage. The movable setting of the lateral plate and the connection with the slider provide additional support and guidance, thereby enhancing the effect of overload protection. The setting of the anti-overload spring provides elastic support in overload conditions and reduces the impact on the equipment.

[0019] The utility model is provided with a bottom discharging mechanism. The setting of the through groove and the cooperation of the drainage bucket ensure that the material can be efficiently discharged from the blending tank, thereby improving production efficiency. The cooperation of the telescopic cylinder and the sealing plate allows the operator to flexibly control the closing or opening of the through groove to adapt to different discharging requirements. The slide rails of the side wall box and the rollers of the sealing plate ensure the smooth movement of the sealing plate during the discharging process, thereby reducing the difficulty of operation and potential clogging problems. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the device in the present utility model when it is not in use;

[0021] Figure 2 This is a schematic diagram of the structure of the bottom discharge mechanism on the side of the device in the utility model;

[0022] Figure 3 This is a schematic diagram of the structure inside the blending tank body of the utility model;

[0023] Figure 4 It is a structural schematic diagram of the overload auxiliary mechanism and the bottom discharge mechanism in the utility model;

[0024] Figure 5 It is a schematic diagram of the internal structure of the overload auxiliary mechanism and the bottom discharge mechanism in the utility model.

[0025] In the figure: 2. Blending tank body; 3. Insulation layer; 4. Anti-overload pipe; 5. Rotating rod; 6. Moving groove; 7. Anti-overload rod; 8. Anti-overload groove; 9. Slope block; 10. Sliding block; 11. Push ball; 12. Lateral plate; 13. Top plate; 14. Anti-overload spring; 15. Side wall box; 16. Telescopic cylinder; 17. Sealing plate; 18. Through groove; 19. Drain bucket; 20. Support rod; 21. Stirring motor; 22. Stirring shaft; 23. Directional groove; 24. Lateral block; 25. Slide rail; 26. Roller; 27. Leg. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0029] See also Figure 1-5 A blending tank with good heat preservation effect comprises a blending tank body 2, a heat preservation layer 3, an anti-overload mechanism, an overload auxiliary mechanism and a bottom discharge mechanism, wherein the heat preservation layer 3 is wrapped around the side of the blending tank body 2, the anti-overload mechanism comprises an anti-overload tube 4, a rotating rod 5, a motion groove 6, an anti-overload rod 7, an anti-overload groove 8 and a slope block 9, one end of the rotating rod 5 can be directed and quantitatively extended into the interior of the anti-overload tube 4, a plurality of groups of motion grooves 6 are arranged in a circumferential array on the side wall of the anti-overload tube 4, the slope block 9 is arranged at one end of the anti-overload rod 7, the anti-overload groove 8 is arranged on the side of the rotating rod 5, and one end of the anti-overload rod 7 extends into the anti-overload groove 8 The overload auxiliary mechanism includes a slider 10, a pushing ball 11, a lateral plate 12, a top plate 13 and an anti-overload spring 14. The slider 10 is movably arranged in the motion groove 6. The pushing ball 11 is arranged at the top of the slider 10. The slope block 9 can push the ball 11 to press the slider 10 downward. The lateral plate 12 is movably arranged on the side wall of the anti-overload tube 4, and one end of the slider 10 can extend out and be connected with the lateral plate 12. The top plate 13 is arranged on the top side of the anti-overload tube 4, and the anti-overload spring 14 is arranged between the lateral plate 12 and the top plate 13.

[0030] The bottom discharge mechanism includes a side wall box 15, a telescopic cylinder 16, a sealing plate 17, a through groove 18 and a drainage bucket 19. The through groove 18 is opened on the side of the blending tank body 2, the side wall box 15 is connected to the side wall of the blending tank body 2, the telescopic cylinder 16 is installed on the side of the side wall box 15, one end of the telescopic cylinder 16 extends into the side wall box 15 and is connected to the sealing plate 17, and the through groove 18 can be sealed or blocked by pushing or pulling the sealing plate 17.

[0031] The top end surface of the blending tank body 2 is provided with a support rod 20, and one end of the support rod 20 is provided with a stirring motor 21, the output end of the stirring motor 21 is connected with the rotating rod 5, the inside of the blending tank body 2 is provided with a stirring shaft 22, and one end of the stirring shaft 22 is connected with the anti-overload pipe 4, the side of the anti-overload pipe 4 is provided with an orientation groove 23, and the orientation groove 23 is connected with the motion groove 6, the side of the slider 10 is provided with a lateral block 24, and the lateral plate 12 is connected with the slider 10 through the lateral block 24, and the top of the side wall box 15 is symmetrically provided with a slide rail 25. Rollers 26 are provided on both sides of the top of the blocking plate 17, and the rollers 26 can be guided in cooperation with the slide rail 25, and the bottom end surface of the blending tank body 2 is provided with a leg 27.

[0032] In this embodiment, when the anti-overload mechanism needs to be operated, the rotating rod 5 is connected to the stirring motor 21, and a plurality of sets of motion grooves 6 are arranged in a circular array on the side wall of the anti-overload tube 4 to facilitate precise positioning. The anti-overload rod 7 cooperates with the overload auxiliary mechanism, and the anti-overload rod 7 is extended into the anti-overload groove 8 of the rotating rod 5, so that the anti-overload tube 4 and the rotating rod 5 are linked, and a slope block 9 is arranged at one end of the anti-overload rod 7 for contacting with the overload auxiliary mechanism to realize the anti-overload function. When the operation of the overload auxiliary mechanism is required, the slider 10 is movably arranged in the motion groove 6, the pushing ball 11 is arranged at the top of the slider 10, and the anti-overload spring 14 is arranged between the lateral plate 12 and the top plate 13, which is used to provide elastic support in the case of overload. The lateral plate 12 drives the slider 10 and the pushing ball 11 to support upward, and the pushing ball 11 pushes the slope block 9 and the anti-overload rod 7, and extends the anti-overload rod 7 into the anti-overload groove 8 of the rotating rod 5 so that it can move without overload. When the overload force on the rotating shaft is greater than the force of the spring, the anti-overload rod 7 can be away from the anti-overload groove 8, so that the anti-overload tube 4 and the rotating rod 5 are linked and disengaged, thereby realizing the anti-overload function. When the bottom discharge mechanism needs to be operated, the side wall box 15 is connected with the side wall of the blending tank body 2 and is installed with a telescopic cylinder 16. One end of the telescopic cylinder 16 is connected with a sealing plate 17. The through groove 18 is blocked or opened by pushing or pulling the sealing plate 17. The through groove 18 is opened on the side of the blending tank body 2 and is connected to the drainage bucket 19 so as to collect and guide the outflow of materials during discharge.

[0033] More specifically, a stirring motor 21 is provided at one end of the support rod 20, and the stirring motor 21 is connected with the rotating rod 5 through the output end to drive the stirring shaft 22 to rotate and stir the material in the tank. A stirring shaft 22 is provided inside the blending tank body 2, and one end of the stirring shaft 22 is connected with the anti-overload pipe 4 to ensure the uniformity and blending of the material during the mixing process. During the mixing process, if an overload occurs, the anti-overload mechanism and the overload auxiliary mechanism will be started, and the equipment is protected from damage through the action of components such as the slider 10, the side plate 12 and the anti-overload spring 14. When the mixing process is completed, the bottom discharge mechanism is started, and the material in the tank is discharged by controlling the sealing plate 17 and the drainage bucket 19. The bottom end face of the blending tank body 2 is provided with a support leg 27 to ensure the stability and safety of the entire device during operation.

[0034] In summary, when the overall equipment is in use or running: when the anti-overload mechanism needs to be operated, the rotating rod 5 is connected to the stirring motor 21, and multiple groups of motion grooves 6 are arranged in a circular array on the side wall of the anti-overload tube 4 for precise positioning. The anti-overload rod 7 cooperates with the overload auxiliary mechanism, and the anti-overload rod 7 is extended into the anti-overload groove 8 of the rotating rod 5, so that the anti-overload tube 4 and the rotating rod 5 are linked, and the slope block 9 is arranged at one end of the anti-overload rod 7 for contacting with the overload auxiliary mechanism to realize the anti-overload function. When the operation of the overload auxiliary mechanism is required, the slider 10 is movably arranged in the motion groove 6, the pushing ball 11 is arranged at the top of the slider 10, and the anti-overload spring 14 is arranged between the lateral plate 12 and the top plate 13, which is used to provide elastic support in the case of overload. The lateral plate 12 drives the slider 10 and the pushing ball 11 to support upward, and the pushing ball 11 pushes the slope block 9 and the anti-overload rod 7, and extends the anti-overload rod 7 into the anti-overload groove 8 of the rotating rod 5 so that it can move without overload. When the overload force on the rotating shaft is greater than the force of the spring, the anti-overload rod 7 can be away from the anti-overload groove 8, so that the anti-overload tube 4 and the rotating rod 5 are linked and disengaged, thereby realizing the anti-overload function. When the bottom discharge mechanism needs to be operated, the side wall box 15 is connected with the side wall of the blending tank body 2 and is installed with a telescopic cylinder 16. One end of the telescopic cylinder 16 is connected with a sealing plate 17. The through groove 18 is blocked or opened by pushing or pulling the sealing plate 17. The through groove 18 is opened on the side of the blending tank body 2 and is connected to the drainage bucket 19 so as to collect and guide the outflow of materials during discharge.

[0035] A stirring motor 21 is provided at one end of the support rod 20, and the stirring motor 21 is connected with the rotating rod 5 through the output end to drive the stirring shaft 22 to rotate and stir the material in the tank. A stirring shaft 22 is provided inside the blending tank body 2, and one end of the stirring shaft 22 is connected with the anti-overload pipe 4 to ensure the uniformity and blending of the material during the mixing process. During the mixing process, if an overload occurs, the anti-overload mechanism and the overload auxiliary mechanism will be started. Through the action of components such as the slider 10, the side plate 12 and the anti-overload spring 14, the equipment is protected from damage. When the mixing process is completed, the bottom discharge mechanism is started, and the material in the tank is discharged by controlling the sealing plate 17 and the drainage bucket 19. The bottom end face of the blending tank body 2 is provided with a support leg 27 to ensure the stability and safety of the entire device during operation.

[0036] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A blending tank with good heat preservation effect, comprising a blending tank body (2), a heat preservation layer (3), an overload protection mechanism, an overload auxiliary mechanism and a bottom discharge mechanism, wherein: The anti-overload mechanism comprises an anti-overload tube (4), a rotating rod (5), a motion groove (6), an anti-overload rod (7), an anti-overload groove (8) and a gradient block (9); one end of the rotating rod (5) can be directed and quantitatively extended into the interior of the anti-overload tube (4); a plurality of groups of motion grooves (6) are arranged in a circumferential array on the side wall of the anti-overload tube (4); the gradient block (9) is arranged at one end of the anti-overload rod (7); the anti-overload groove (8) is arranged on the side of the rotating rod (5); one end of the anti-overload rod (7) extends into the interior of the anti-overload groove (8); and the overload auxiliary mechanism comprises a slider (10). , a pushing ball (11), a lateral plate (12), a top plate (13) and an anti-overload spring (14); the slider (10) is movably arranged in the moving groove (6); the pushing ball (11) is arranged at the top of the slider (10); the slope block (9) can cooperate with the pushing ball (11) to press the slider (10) downward; the lateral plate (12) is movably arranged on the side wall of the anti-overload tube (4); one end of the slider (10) can extend out to be connected with the lateral plate (12); and the anti-overload spring (14) is arranged between the lateral plate (12) and the top plate (13).

2. A blending tank with good heat preservation effect according to claim 1, characterized in that: The bottom discharge mechanism comprises a side wall box (15), a telescopic cylinder (16), a blocking plate (17), a through groove (18) and a drainage bucket (19); the through groove (18) is opened on the side of the blending tank body (2); the side wall box (15) is connected to the side wall of the blending tank body (2); the telescopic cylinder (16) is installed on the side of the side wall box (15); one end of the telescopic cylinder (16) extends into the side wall box (15) and is connected to the blocking plate (17); and the through groove (18) can be blocked or sealed by pushing or pulling the blocking plate (17).

3. A blending tank with good heat preservation effect according to claim 1, characterized in that: A support rod (20) is provided on the top end surface of the blending tank body (2), and a stirring motor (21) is provided at one end of the support rod (20).

4. A blending tank with good heat preservation effect according to claim 3, characterized in that: The output end of the stirring motor (21) is cooperatively connected to the rotating rod (5), a stirring shaft (22) is provided inside the blending tank body (2), and one end of the stirring shaft (22) is cooperatively connected to the overload protection pipe (4).

5. A blending tank with good heat preservation effect according to claim 1, characterized in that: The side surface of the overload protection tube (4) is provided with an orientation groove (23), and the orientation groove (23) is connected to the movement groove (6).

6. A blending tank with good heat preservation effect according to claim 1, characterized in that: A lateral block (24) is provided on the side of the slider (10), and the lateral plate (12) is connected to the slider (10) via the lateral block (24).

7. A blending tank with good heat preservation effect according to claim 2, characterized in that: The top of the side wall box (15) is symmetrically provided with slide rails (25), and the top two sides of the blocking plate (17) are provided with rollers (26), and the rollers (26) can be arranged in coordination with the slide rails (25) for guidance.

8. The blending tank with good heat preservation effect according to claim 1 is characterized in that: The bottom end surface of the blending tank body (2) is provided with a supporting leg (27).

Citation Information

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