Mixing equipment for aluminum pigment processing

Abstract

The utility model discloses mixing equipment for aluminum pigment processing, which relates to the technical field of pigment processing equipment and comprises a mixing bin, a transmission bin, a support plate, a transmission component and a driving motor. The transmission bin sleeves the outer surface of the mixing bin and is detachably connected with the mixing bin; the transmission bin is rotationally connected with the supporting plate. A transmission shaft is fixedly connected to the rotating center position of the bottom face of the transmission bin, a mounting hole is formed in the supporting plate, the transmission shaft is arranged in the mounting hole, and the transmission shaft is connected with the inner wall of the mounting hole through a bearing; the transmission shaft is connected with the driving motor through the transmission assembly. The aluminum pigment mixing device is simple in structure and reliable in function, materials needed in the aluminum pigment processing technology are mixed and stirred evenly through the detachable mixing bin, pouring of the evenly-mixed materials and cleaning of the mixing bin are independent, time is saved, and efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of pigment processing equipment, in particular to a mixing device used for aluminum pigment processing. Background Art

[0002] The production of aluminum pigments mainly includes raw material selection, crushing, refining, grading, packaging and other processes, among which the refining process includes coating preparation and grinding sub-processes. Coating preparation refers to adding organic lubricants and abrasives to the aluminum powder obtained in the crushing process and mixing them evenly.

[0003] Since different aluminum pigments contain different aluminum powders, organic lubricants, and abrasives (e.g., the particle size of the aluminum powder, the mass proportion of the organic lubricant, and the mass proportion of the abrasive), the equipment needs to be cleaned after the aluminum pigment mixing process is completed before mixing another aluminum pigment. Equipment cleaning takes up production processing time, resulting in reduced overall efficiency. Summary of the invention

[0004] In order to overcome the problem in the above background technology that "cleaning of traditional aluminum pigment processing mixing equipment takes up production processing time, resulting in reduced overall efficiency", the utility model provides a mixing equipment for aluminum pigment processing.

[0005] The technical solution adopted by the utility model to solve the above technical problems is:

[0006] A mixing device for aluminum pigment processing, comprising a mixing bin, a transmission bin, a support plate, a transmission assembly and a drive motor; the transmission bin is sleeved on the outer surface of the mixing bin and is detachably connected; the transmission bin is rotatably connected to the support plate; a transmission shaft is fixedly connected to the rotation center position of the bottom surface of the transmission bin, the support plate is provided with a mounting hole, the transmission shaft is placed in the mounting hole, and the transmission shaft is connected to the inner wall of the mounting hole through a bearing; the transmission shaft is connected to the drive motor through the transmission assembly, and the drive motor is connected to the support plate.

[0007] As a further optimization solution of the present utility model, the inner wall of the transmission bin is provided with a mounting rib, the outer wall of the mixing bin is provided with an adapting groove adapted to the mounting rib, and the mounting rib is plug-connected with the adapting groove.

[0008] As a further optimization solution of the utility model, the transmission bin is a shell-like structure of a topless straight cylindrical structure, and a plurality of mounting ribs are provided, and the mounting ribs are arranged in an equiangular circular array along the inner wall of the transmission bin.

[0009] As a further optimization scheme of the utility model, the mixing bin is a shell-like structure of a topless straight cylindrical shape, the number of the adapting grooves is equal to the number of the mounting ribs, and the adapting grooves are arranged in an equiangular circular array along the outer wall of the mixing bin.

[0010] As a further optimization solution of the present invention, a guide rail assembly is provided at the outer edge of the lower surface of the transmission bin bottom plate, and the guide rail assembly is in a circular ring shape; the transmission bin and the support plate are connected via the guide rail assembly.

[0011] As a further optimization solution of the present invention, the guide rail assembly includes a guide rail and a slider slidably engaged with the guide rail, the slider is fixedly connected to the transmission bin, and the guide rail is fixedly connected to the support plate.

[0012] As a further optimization solution of the utility model, the cross section of the guide rail is I-shaped; the cross section of the slider is C-shaped.

[0013] As a further optimization scheme of the utility model, the transmission assembly includes a first pulley, a second pulley and a conveyor belt; the first pulley is connected to the transmission shaft, and the second pulley is connected to the drive motor; the first pulley and the second pulley are connected through the conveyor belt.

[0014] As a further optimization solution of the present utility model, the transmission bin and the transmission assembly are arranged on both sides of the support plate.

[0015] As a further optimization solution of the utility model, it also includes a support assembly; the support plate is tilted; and the support plate is fixedly connected to the support assembly.

[0016] In summary, the utility model is beneficial in that: a mixing device for aluminum pigment processing includes a mixing bin, a transmission bin, a support plate, a transmission assembly and a drive motor; the transmission bin is sleeved on the outer surface of the mixing bin and is detachably connected; the transmission bin is rotatably connected to the support plate; a transmission shaft is fixedly connected to the rotation center of the bottom surface of the transmission bin, the support plate is provided with a mounting hole, the transmission shaft is placed in the mounting hole, and the transmission shaft is connected to the inner wall of the mounting hole through a bearing; the transmission shaft is connected to the drive motor through the transmission assembly. The utility model has a simple structure and reliable functions. The materials required in the aluminum pigment processing process are mixed and stirred by a detachable mixing bin, and the dumping of the mixed material and the cleaning of the mixing bin are separated, which saves time and improves efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present application is further described below with reference to the accompanying drawings:

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the location and structure of the mixing bin, transmission bin, support plate, and transmission components;

[0020] Figure 3 It is a schematic diagram of the position and structure of the guide rail assembly;

[0021] Figure 4 It is the location and structure diagram of the transmission compartment;

[0022] Figure 5 This is a schematic diagram of the location and structure of the mixing bin;

[0023] Figure 6 It is a schematic diagram of the support component position and structure side view.

[0024] Description of reference numerals:

[0025] In the figure, 0, mixing bin; 01, adapter groove; 02, stirring rib; 1, transmission bin; 10, transmission shaft; 11, mounting rib; 2, support plate; 21, mounting hole; 22, bearing; 23, guide rail assembly; 231, guide rail; 232, slider; 3, transmission assembly; 31, first pulley; 32, second pulley; 33, conveyor belt; 4, drive motor; 5, support assembly; 51, base; 52, vertical pole. DETAILED DESCRIPTION

[0026] Based on the above structural features of the present application, the implementation methods of the present application are further described:

[0027] Reference Figure 1 to Figure 6 The present embodiment provides a mixing device for aluminum pigment processing, including a mixing bin 0, a transmission bin 1, a support plate 2, a transmission assembly 3 and a drive motor 4; the transmission bin 1 is sleeved on the outer surface of the mixing bin 0 and is detachably connected; the transmission bin 1 is rotatably connected to the support plate 2.

[0028] Reference Figure 1-2 , a transmission shaft 10 is fixedly connected to the rotation center position of the bottom surface of the transmission bin 1 (for example, fixedly connected by keys and bolts), the support plate 2 is provided with a mounting hole 21, the transmission shaft 10 is placed in the mounting hole 21, and the transmission shaft 10 is connected to the inner wall of the mounting hole 21 through a bearing 22. The transmission shaft 10 is a straight axis structure, the cross-section of the transmission shaft 10 is a perfect circle, and the transmission shaft 10 is placed at the center of the mounting hole 21. The bearing 22 includes an inner ring and an outer ring, the outer ring is sleeved on the outer surface of the inner ring, the inner ring and the outer ring are connected by balls, the outer surface of the outer ring is fixedly connected to the inner wall of the mounting hole 21 (for example, fixedly connected by bolts), and the inner ring is sleeved on the outer surface of the transmission shaft 10 and fixedly connected (for example, fixedly connected by bolts). The bearing 22 is a conventional existing technical solution in the industry, and the specific structure is not repeated here. The transmission bin 1 and the transmission shaft 10 can rotate synchronously.

[0029] Reference Figure 1-2The transmission shaft 10 is connected to the drive motor 4 through the transmission assembly 3, and the drive motor 4 is connected to the support plate 2. The drive motor 4 is provided with a housing and an output shaft, the housing of the drive motor 4 is fixedly connected to the support plate 2 by bolts, and the output shaft of the drive motor 4 is connected to the transmission assembly 3.

[0030] Reference Figure 2 , Figure 4 and Figure 5 The inner wall of the transmission bin 1 is provided with a mounting rib 11, the transmission bin 1 is fixedly connected to the mounting rib 11 (for example, fixedly connected by integral molding or fixedly connected by bolts), the outer wall of the mixing bin 0 is provided with an adapting groove 01 adapted to the mounting rib 11, the mounting rib 11 is plugged into the adapting groove 01. The mounting rib 11 is in the shape of a straight rib, and the adapting groove 01 is in the shape of a straight groove.

[0031] Reference Figure 1 , Figure 2 , Figure 4 and Figure 5 The transmission bin 1 is a shell-like structure of a straight cylindrical structure without a top, and a plurality of mounting ribs 11 are provided, and the mounting ribs 11 are arranged in an array of equal angles along the inner wall of the transmission bin 1. The mixing bin 0 is a shell-like structure of a straight cylindrical structure without a top, and the number of the adapting grooves 01 is equal to the number of the mounting ribs 11, and the adapting grooves 01 are arranged in an array of equal angles along the outer wall of the mixing bin 0.

[0032] Reference Figure 2 and Figure 3 A guide rail assembly 23 is provided at the outer edge of the lower surface of the bottom plate of the transmission bin 1 , and the guide rail assembly 23 is in a circular ring shape; the transmission bin 1 is connected to the support plate 2 through the guide rail assembly 23 .

[0033] The guide rail assembly 23 includes a guide rail 231 and a slider 232 slidably engaged with the guide rail 231. The slider 232 is fixedly connected to the transmission compartment 1 (for example, by bolts), and the guide rail 231 is fixedly connected to the support plate 2 (for example, by bolts). The guide rail 231 has an I-shaped cross section, and the slider 232 has a C-shaped cross section. The slider 232 is engaged with the guide rail 231 and slides, and can prevent the slider 232 from falling off.

[0034] Reference Figure 1 and Figure 2The transmission assembly 3 includes a first pulley 31, a second pulley 32 and a conveyor belt 33; the first pulley 31 is connected to the transmission shaft 10 (for example, fixedly connected by a key and a bolt), and the second pulley 32 is fixedly connected to the output shaft of the driving motor 4 (for example, fixedly connected by a key and a bolt); the first pulley 31 and the second pulley 32 are connected by a conveyor belt 33. The outer surface of the first pulley 31 is provided with a first groove adapted to the conveyor belt 33, and the outer surface of the second pulley 32 is provided with a second groove adapted to the conveyor belt 33. The mixing bin 0, the transmission bin 1, the transmission shaft 10 and the first pulley 31 can rotate synchronously to realize power transmission, so that the driving motor 4 can drive the mixing bin 0 to rotate, and further drive the aluminum powder, organic lubricant and abrasive in the mixing bin 0 to mix evenly.

[0035] Reference Figure 1 , Figure 2 and Figure 6 , the transmission bin 1 and the transmission assembly 3 are arranged on both sides of the support plate 2. The utility model also includes a support assembly 5; the support plate 2 is arranged obliquely; the support plate 2 is fixedly connected to the support assembly 5. The support plate 2 is a rectangular straight plate structure. The support assembly includes a base 51 and a vertical rod 52, the base 51 is arranged horizontally, one end of the base 51 is fixedly connected to the edge of one side of the support plate 2 (for example, fixedly connected by bolts), the other end of the base 51 is fixedly connected to the bottom end of the vertical rod 52 (for example, fixedly connected by bolts), and the top end of the vertical rod 52 is fixedly connected to the support plate 2 (for example, fixedly connected by bolts); the support plate 2, the base 51 and the vertical rod 52 are connected in a triangular shape to ensure the structural stability of the utility model. The base 51 is a rectangular frame structure formed by welding and fixing four square tubes.

[0036] Reference Figure 5 A plurality of stirring ribs 02 arranged in a circular array are fixedly connected to the inner wall of the mixing bin 0. When the mixing bin 0 is tilted and rotated, the stirring ribs 02 push the materials in the mixing bin 0 to roll and achieve uniform mixing.

[0037] The driving motor 4 is connected to an external power supply via a wire, and the external power supply is used to provide electrical energy to the motor.

[0038] The mixing bin 0 also includes a cover body, and a snap-on groove is provided on the top of the outer surface of the side wall of the mixing bin 0, and the cover body and the snap-on groove are snap-connected by a spring buckle. The spring buckle is a conventional existing technology in the industry, and the specific structure is not repeated. Before the mixing bin 0 rotates, the staff installs the cover body on the top of the mixing bin 0 through the spring buckle to prevent the material in the mixing bin 0 from spilling out during the rotation process; after the mixing bin 0 stops rotating and stands for 10 minutes, the staff removes the cover body, and then uses manpower or a mechanical arm to take the mixing bin 0 out of the transmission bin 1.

[0039] Usage steps: ① Use manpower or a robotic arm to put aluminum powder, organic lubricant and abrasive into the mixing bin 0; ② Use manpower or a robotic arm to put the mixing bin 0 into the transmission bin 1, so that the mounting rib 11 is inserted into the adapter groove 01; ③ Start the drive motor 4, and the drive motor 4 drives the second pulley 32, the first pulley 31, the transmission shaft 10, the transmission bin 1 and the mixing bin 0 to rotate in sequence; ④ After the aluminum powder, organic lubricant and abrasive are evenly mixed, turn off the drive motor 4, and use manpower or a robotic arm to take the mixing bin 0 out of the transmission bin 1; ⑤ Use manpower or a robotic arm to dump the mixture in the mixing bin 0 into the assembly line of the next process.

[0040] Reference Figure 1 The height of the mixing bin 0 is greater than the depth of the transmission bin 1, so that the upper edge of the side wall of the mixing bin 0 can be exposed; manpower or a mechanical arm can easily grab the exposed upper edge of the side wall of the mixing bin 0.

[0041] The mixing bin 0 is provided with multiple replaceable ones. After the first aluminum pigment is processed, the mixing bin 0 is removed from the transmission bin 1 and a new mixing bin 0 is installed in the transmission bin 1. Then, the material dumping and cleaning of the old mixing bin 0 and the mixing operation in the new mixing bin 0 are performed simultaneously, thereby avoiding the problem that the cleaning of the traditional mixing equipment takes time and leads to reduced work efficiency. The utility model has a simple structure and reliable functions. The materials required in the aluminum pigment processing process are mixed and stirred by the detachable mixing bin 0, and the dumping of the mixed material and the cleaning of the mixing bin 0 are separated, thereby saving time and improving efficiency.

[0042] In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "up", "down", "left" and "right" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0043] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, or a connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0044] To sum up, for those skilled in the art, according to the guidance of the present invention, without departing from the principle and spirit of the present invention, the changes, modifications, replacements and deformations made to the present invention still fall within the protection scope of the present invention.

Claims

1. A mixing device for aluminum pigment processing, characterized in that: It comprises a mixing bin (0), a transmission bin (1), a support plate (2), a transmission assembly (3) and a drive motor (4); the transmission bin (1) is sleeved on the outer surface of the mixing bin (0) and is detachably connected; the transmission bin (1) is rotatably connected to the support plate (2); A transmission shaft (10) is fixedly connected to the rotation center position of the bottom surface of the transmission bin (1); the support plate (2) is provided with a mounting hole (21); the transmission shaft (10) is placed in the mounting hole (21); and the transmission shaft (10) is connected to the inner wall of the mounting hole (21) via a bearing (22); The transmission shaft (10) is connected to the drive motor (4) via the transmission assembly (3), and the drive motor (4) is connected to the support plate (2).

2. The mixing device for aluminum pigment processing according to claim 1, characterized in that: The inner wall of the transmission bin (1) is provided with a mounting rib (11), the outer wall of the mixing bin (0) is provided with an adapting groove (01) adapted to the mounting rib (11), and the mounting rib (11) and the adapting groove (01) are plug-connected.

3. The mixing device for aluminum pigment processing according to claim 2, characterized in that: The transmission bin (1) is a shell-like structure in the shape of a straight cylindrical shell without a top, and a plurality of mounting ribs (11) are provided. The mounting ribs (11) are arranged in an array at equal angles along the inner wall of the transmission bin (1).

4. The mixing device for aluminum pigment processing according to claim 3, characterized in that: The mixing bin (0) is a shell-like structure in the shape of a straight cylindrical roof, the number of the adapting grooves (01) is equal to the number of the mounting ribs (11), and the adapting grooves (01) are arranged in an equiangular circular array along the outer wall of the mixing bin (0).

5. The mixing device for aluminum pigment processing according to claim 4, characterized in that: A guide rail assembly (23) is provided at the outer edge of the lower surface of the bottom plate of the transmission bin (1), and the guide rail assembly (23) is in a circular ring shape; the transmission bin (1) and the support plate (2) are connected via the guide rail assembly (23).

6. The mixing device for aluminum pigment processing according to claim 5, characterized in that: The guide rail assembly (23) comprises a guide rail (231) and a slider (232) slidably coupled to the guide rail (231); the slider (232) is fixedly connected to the transmission bin (1); and the guide rail (231) is fixedly connected to the support plate (2).

7. The mixing device for aluminum pigment processing according to claim 6, characterized in that: The cross section of the guide rail (231) is in an I-shape; the cross section of the sliding block (232) is in a C-shape.

8. The mixing device for aluminum pigment processing according to claim 5, characterized in that: The transmission assembly (3) comprises a first pulley (31), a second pulley (32) and a conveyor belt (33); the first pulley (31) is connected to the transmission shaft (10), and the second pulley (32) is connected to the drive motor (4); the first pulley (31) and the second pulley (32) are connected via the conveyor belt (33).

9. The mixing device for aluminum pigment processing according to claim 8, characterized in that: The transmission bin (1) and the transmission assembly (3) are arranged on two sides of the support plate (2).

10. The mixing device for aluminum pigment processing according to any one of claims 1 to 9, characterized in that: It also comprises a support assembly (5); the support plate (2) is arranged tilted; and the support plate (2) is fixedly connected to the support assembly (5).

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