Vacuum packaging machine with self-cleaning mechanism
By introducing ultrasonic vibration cleaning technology and automated water washing system into the vacuum packaging machine, the existing vacuum packaging machine's cumbersome cleaning and poor results are solved, and efficient cleaning without disassembly is achieved, ensuring the hygiene of the equipment.
Patent Information
- Application Number
- CN202420646376.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-31
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-31
AI Technical Summary
The existing vacuum packaging machines need to disassemble the equipment during regular cleaning, and the cleaning effect is poor, especially the powder or liquid residues inside the pipeline are difficult to completely remove, affecting food hygiene.
A vacuum packaging machine with a self-cleaning mechanism is designed, using ultrasonic vibration cleaning technology and an automated water washing system. It connects the water inlet and outlet pipes through the exhaust pipe, and uses electric three-way valves and electronic valves to control the water flow, combining ultrasonic waves. Vibrating rod and generator for automatic cleaning without disassembly.
The cleaning process is simplified, the cleaning effect of the inner wall of the pipe is improved, the tedious steps of artificial cleaning are avoided, and more efficient equipment maintenance and sanitation guarantee is achieved.
Smart Images

Figure CN222288207U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum packaging machines, in particular to a vacuum packaging machine with a self-cleaning mechanism. Background Art
[0002] Vacuum packaging has many advantages such as extending the shelf life, and various vacuum packaging machines have been widely used. When users want to use a vacuum packaging machine to package food, they need to pre-fix the plastic bag containing the food on the card strip of the heat sealer, and then let the vacuum pump extract the air in the vacuum chamber through the pipeline to form negative pressure, and finally control the heat sealer to seal.
[0003] In the above packaging process, when some items contain a certain amount of powder or liquid, they are easily sucked into the pipe. Although existing vacuum packaging machines are equipped with filters, some of these powders or liquids still remain in the suction holes or adhere to the pipe wall. If they are not processed for a long time, they will rot and affect food hygiene. Therefore, these equipment need to be cleaned regularly.
[0004] The existing vacuum packaging machine needs to be completely dismantled and then taken out for cleaning. Not only is the disassembly and assembly process cumbersome, but the air pipe is long and it is difficult to clean the pipe wall thoroughly, resulting in poor cleaning effect. Utility Model Content
[0005] Based on the above description, the utility model provides a vacuum packaging machine with a self-cleaning mechanism to solve the shortcomings of existing vacuum packaging machines, such as the need to disassemble the equipment during regular cleaning, cumbersome maintenance, and relatively general cleaning effect.
[0006] The utility model is realized through the following technical solutions:
[0007] A vacuum packaging machine with a self-cleaning mechanism comprises a body, a vacuum chamber is arranged on the top of the body, a foldable cover is arranged on the top of the vacuum chamber, a plurality of holes are arranged on the bottom surface of the vacuum chamber, an exhaust chamber is also arranged inside the body, the bottom of the exhaust chamber is communicated with the vacuum chamber through a plurality of holes, an exhaust pipe is also arranged at the center of the bottom surface of the exhaust chamber, the exhaust pipe extends downward and is communicated with a vacuum pump, a cleaning component is also arranged on the side of the body away from the vacuum pump, and the cleaning component is communicated with the inside of the exhaust pipe.
[0008] On the basis of the above technical solution, the present invention can also be improved as follows.
[0009] Furthermore, the vacuum chamber is a rectangular frame with an opening at the top, and a heat-sealing strip is longitudinally arranged on the bottom surface of the groove of the vacuum chamber. A slide groove is provided on the inner wall of the fuselage, and the outer wall portion of the vacuum chamber protrudes outward and is slidably inserted into the slide groove, and the top surface of the vacuum chamber is locked and fixed to the fuselage by bolts.
[0010] Furthermore, the exhaust chamber is bucket-shaped and has a limit groove inside, the limit groove extends outward and forms a square hole on the side wall of the fuselage, a sealing block is movably installed in the square hole, and an insert plate is provided at the end of the sealing block and is directly inserted into the limit groove, and a filter is detachably installed on the insert plate.
[0011] Furthermore, a fixing groove is arranged around the square hole, the sealing block is provided with a flange and fits exactly in the fixing groove, and an annular groove sealing structure is also provided between the flange and the fixing groove and is fixed by bolts.
[0012] Furthermore, the filter is an activated carbon filter box.
[0013] Furthermore, the cleaning component includes a first three-way joint and a second three-way joint arranged at both ends of the exhaust pipe, wherein the first three-way joint is an electric three-way valve and is connected to a water inlet pipe, the water inlet pipe is provided with a water pump and is connected to a water storage tank; electronic valves are respectively arranged at both ends of the second three-way joint and one end thereof is connected to a water outlet pipe, and the water outlet pipe is externally connected to a recovery tank.
[0014] Furthermore, a mounting seat is arranged at the bottom of the second three-way joint, and an ultrasonic vibrator is provided on the top of the mounting seat. The ultrasonic vibrator extends upward and passes through the second three-way joint to the inside of the exhaust pipe. An ultrasonic generator is also provided inside the fuselage and is electrically connected to the ultrasonic vibrator.
[0015] Furthermore, a threaded hole is provided on the bottom surface of the second three-way joint, the center of the mounting seat protrudes upward and a thread is provided on the side wall, and the mounting seat is sealed and assembled with the second three-way joint.
[0016] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:
[0017] 1. This application is based on the improvement of the existing vacuum packaging machine. The on-off effect of the valve can be used to cut off the connection with the vacuum pump, so that the exhaust pipe is connected with the water inlet pipe and the water outlet pipe respectively, thereby forming a water washing effect. Compared with the existing vacuum packaging machine cleaning method, the disassembly and assembly steps are eliminated, and the use is more convenient;
[0018] 2. In this application, ultrasonic vibration cleaning is used, which has a better cleaning effect on the inner wall of the pipe compared to general manual cleaning. In addition, combined with the installation structure in this application, cleaning can be completed independently without disassembly or human assistance, which is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 Schematic diagram of the structure of the fuselage in this embodiment;
[0020] Figure 2 Schematic diagram of the internal structure of the fuselage in this embodiment;
[0021] Figure 3 Schematic diagram of the structure of the filter in this embodiment;
[0022] Figure 4 Schematic diagram of the structure of the second three-way joint in this embodiment;
[0023] Among them: 1. Body; 11. Square hole; 2. Vacuum chamber; 21. Heat-sealing card strip; 22. Hole; 3. Vacuum chamber; 31. Filter; 32. Slide; 33. Sealing block; 34. Insert plate; 4. Exhaust pipe; 5. Cleaning component; 51. First three-way joint; 52. Second three-way joint; 53. Water inlet pipe; 54. Water outlet pipe; 55. Electronic valve; 56. Ultrasonic vibrator; 57. Ultrasonic generator; 58. Threaded hole; 6. Vacuum pump. DETAILED DESCRIPTION
[0024] In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Embodiments of the present application are provided in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.
[0026] Combination Figure 1-4 As shown, a vacuum packaging machine with a self-cleaning mechanism comprises:
[0027] The body 1 is the outer shell of the entire device, used to protect and support other components;
[0028] The vacuum chamber 2 is a rectangular frame with an opening at the top, which is arranged on the top of the fuselage 1 and is detachably mounted on the fuselage 1. A heat-sealing card strip 21 and a hole 22 are arranged on the inner bottom surface of the vacuum chamber 2.
[0029] The vacuum chamber 3 is arranged at the bottom of the vacuum chamber 2 and is in a bucket shape. A filter 31 is provided inside the vacuum chamber 2 and all the holes 22 on the vacuum chamber 2 are interconnected.
[0030] The exhaust pipe 4 is arranged at the bottom of the vacuum chamber 3, and its bottom end is connected to the vacuum pump 6 for evacuating the vacuum chamber 2 to form a negative pressure inside the vacuum chamber 2, thereby cooperating with the heat-sealed card strip 21 for rapid packaging.
[0031] The cleaning assembly 5 is arranged inside the fuselage 1 and close to the bottom side of the exhaust pipe 4, and is used for automatically cleaning the inner wall of the exhaust pipe 4, so that it can be completed without disassembly, thereby simplifying its cleaning arrangement.
[0032] Specifically, the heat-sealing card strip 21 is arranged longitudinally, so before vacuum packaging, the mouth of the packaging bag containing the food needs to be pre-stuck inside the heat-sealing card strip 21 so that after the subsequent vacuuming is completed, the heat-sealing card strip 21 is heated to complete the packaging.
[0033] Moreover, a slide groove 32 is provided on the inner wall of the top of the fuselage 1, and a protrusion is correspondingly provided on the outer wall of the vacuum chamber 2 and is slidably inserted into the slide groove 32. The two are movably assembled, and a plurality of bolt holes are respectively provided on the four sides of the top surface of the fuselage 1 and the vacuum chamber 2. The two are fixed by bolts. This structure is a detachable fixed connection. Therefore, when the internal parts need to be replaced or thoroughly cleaned later, they can be quickly disassembled and assembled by bolts.
[0034] A limiting groove is provided on the bucket-shaped side wall of the vacuum chamber 3, and the slide groove 32 extends outward along one side thereof to the outside of the fuselage 1, and a square hole 11 is formed on the outer wall of the fuselage 1, which is connected to the interior of the vacuum chamber 3. A sealing block 33 is provided in the square hole 11, and an insert plate 34 is provided on the inward end surface of the sealing block 33. A filter 31 is installed on the insert plate 34 by bolts and clamping. The insert plate 34 is inserted into the limiting groove so that the filter 31 can completely cover the channel at the bottom of the vacuum chamber 3. Therefore, in actual use, the filter 31 can be cleaned regularly to ensure the cleanliness of the interior of the vacuum packaging machine and prevent powdered or liquid food from entering the pipeline and causing blockage.
[0035] In addition, it is necessary to ensure that the structure is a sealed connection, so a fixing groove should be arranged on the periphery of the square hole 11, and a flange should be set around the sealing block 33. When the sealing block 33 is fully inserted into the square hole 11, the flange fits with the bottom surface of the fixing groove, and the two are fixed by an annular groove sealing structure and reinforced by bolts at the four corners. At the same time, in order to facilitate its removal, a handle should be set at the center of the outward end face of the sealing block 33.
[0036] The filter 31 should be an activated carbon filter cartridge. The activated carbon can be repeatedly used by being exposed to the sun, which can effectively reduce the cost of use.
[0037] The cleaning assembly 5 includes a first three-way joint 51 , a second three-way joint 52 , a water inlet pipe 53 connected to the first three-way joint 51 , a water outlet pipe 54 connected to the second three-way joint 52 , and an ultrasonic cleaning device arranged at the bottom of the second three-way joint 52 .
[0038] Among them, the exhaust pipe 4 is arranged in an L shape as a whole, and the first three-way joint 51 and the second three-way joint 52 are respectively arranged at the two ends of the vertical section of the exhaust pipe 4. The first three-way joint 51 is arranged as an electric three-way valve, which can control the connection and disconnection of the water inlet pipe 53 and the exhaust pipe 4. The second three-way joint 52 is an ordinary three-way pipe structure, and electronic valves 55 are respectively arranged at both ends thereof. The two electronic valves 55 are independently controlled, and one of them is connected to the water outlet pipe 54 for controlling the discharge of cleaning water. A water pump is provided on the water inlet pipe 53, and it is connected to an external water storage tank. The water outlet pipe 54 is directly connected to the recovery tank for centralized filtration and recovery.
[0039] The ultrasonic cleaning device consists of two parts: an ultrasonic generator 57 and an ultrasonic vibration rod 56. A mounting base is provided at the bottom end of the ultrasonic vibration rod 56, and the mounting base is tightly fitted at the bottom center of the second three-way joint 52. The ultrasonic vibration rod 56 extends upward and passes through the second three-way joint 52 and extends to the interior of its exhaust pipe 4. The ultrasonic generator 57 is arranged close to one side and is electrically connected to the ultrasonic vibration rod 56.
[0040] At the same time, a threaded hole 58 should be provided at the center of the bottom surface of the second three-way joint 52, and the top surface of the mounting seat should protrude upward and a threaded section should be provided on the side wall for movable assembly. On the basis of this connection, the transmission effect of the ultrasonic wave and the sealing between the two should be taken into consideration. Therefore, an elastic part with a shock-absorbing effect should be provided at the connection between the mounting seat and the ultrasonic vibration rod 56, such as a spring, a rubber pad or other flexible object, which can not only reduce the impact of vibration on the pipeline body, but also have a certain sealing effect to prevent water leakage.
[0041] Combining all the above structures, a PLC microcontroller should be used to connect them and then program them so that the staff can automate them with one click, further improving the convenience of operation.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solution recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solution from the technical solution of the embodiments of the utility model.
Claims
1. A vacuum packaging machine with a self-cleaning mechanism, characterized in that: The invention comprises a body (1), wherein a vacuum chamber (12) is provided on the top of the body (1), a foldable cover is provided on the top of the vacuum chamber (12), a plurality of holes (22) are arranged on the bottom surface of the vacuum chamber (12), an exhaust chamber (3) is also provided inside the body (1), the bottom of the exhaust chamber (3) is communicated with the vacuum chamber (12) via the plurality of holes (22), an exhaust pipe (4) is also provided at the center of the bottom surface of the exhaust chamber (3), the exhaust pipe (4) extends downward and is communicated with a vacuum pump (6), a cleaning component (5) is also provided on the side of the body (1) away from the vacuum pump (6), and the cleaning component (5) is communicated with the inside of the exhaust pipe (4).
2. A vacuum packaging machine with a self-cleaning mechanism according to claim 1, characterized in that: The vacuum chamber (12) is a rectangular frame with an opening at the top, and a heat-sealing clip (21) is longitudinally arranged on the bottom surface of the groove of the vacuum chamber (12). A slide groove (32) is provided on the inner wall of the body (1). The outer wall of the vacuum chamber (12) protrudes outward and is slidably inserted into the slide groove (32), and the top surface of the vacuum chamber (12) is locked and fixed to the body (1) by bolts.
3. A vacuum packaging machine with a self-cleaning mechanism according to claim 1, characterized in that: The exhaust chamber (3) is bucket-shaped and is provided with a limiting groove inside. The limiting groove extends outward and forms a square hole (11) on the side wall of the body (1). A sealing block (33) is movably installed in the square hole (11). An insert plate (34) is provided at the end of the sealing block (33) and is directly inserted into the limiting groove. A filter (31) is detachably installed on the insert plate (34).
4. A vacuum packaging machine with a self-cleaning mechanism according to claim 3, characterized in that: A fixing groove is arranged around the square hole (11), the sealing block (33) is provided with a flange and fits exactly in the fixing groove, and an annular groove sealing structure is also provided between the flange and the fixing groove and is locked and fixed by bolts.
5. A vacuum packaging machine with a self-cleaning mechanism according to claim 4, characterized in that: The filter (31) is an activated carbon filter box.
6. A vacuum packaging machine with a self-cleaning mechanism according to claim 1, characterized in that: The cleaning assembly (5) comprises a first three-way joint (51) and a second three-way joint (52) arranged at both ends of the exhaust pipe (4), wherein the first three-way joint (51) is an electric three-way valve and is connected to a water inlet pipe (53), the water inlet pipe (53) is provided with a water pump and is connected to a water storage tank; and electronic valves (55) are arranged at both ends of the second three-way joint (52), one end of which is connected to a water outlet pipe (54), and the water outlet pipe (54) is externally connected to a recovery tank.
7. A vacuum packaging machine with a self-cleaning mechanism according to claim 6, characterized in that: A mounting seat is arranged at the bottom of the second three-way joint (52), and an ultrasonic vibration rod (56) is arranged on the top of the mounting seat. The ultrasonic vibration rod (56) extends upward and passes through the second three-way joint (52) to the inside of the exhaust pipe (4). An ultrasonic generator (57) is also arranged inside the fuselage (1) and is electrically connected to the ultrasonic vibration rod (56).
8. A vacuum packaging machine with a self-cleaning mechanism according to claim 7, characterized in that: The bottom surface of the second three-way joint (52) is also provided with a threaded hole (58); the center of the mounting seat is convex upward and a thread is provided on the side wall; the mounting seat is sealed and assembled with the second three-way joint (52).