Cold extrusion die capable of automatically discharging

By designing a discharge pushing mechanism and cleaning mechanism in a cold extrusion mold, using motors, discs and other components to achieve rapid discharge of molded parts and cleaning of the inner wall of the mold, it solves the difficulty of taking out workpieces and debris residues in the prior art. Problems, improving operational efficiency and operation quality.

CN222288375UActive Publication Date: 2025-01-03GUANGDONG STANDE HARDWARE COMM TECH CO LTD
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Patent Information

Application Number
CN202421005820.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-03
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing cold extrusion molds are not convenient to quickly remove the workpiece after forming, and lack a fast discharge push mechanism. Debris will remain inside the mold during extrusion molding, affecting subsequent operations.

Method used

A cold extrusion mold including a discharge pushing mechanism and a cleaning mechanism is designed, using a motor, a disc, a pushing plate, a pushing rod, a pushing disk, a two-way lead screw, a threaded block, a hinged arm, a sliding plate and a cleaning plate frame. Achieve rapid discharge of molded parts and cleaning of mold inner walls.

Benefits of technology

It realizes rapid discharge of molded parts and cleansing of the inner wall of the mold, improves the convenience of discharge, and avoids the impact of debris residue on subsequent operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cold extrusion die capable of automatically discharging, which belongs to the technical field of cold extrusion dies and comprises a base, a lower die and a mounting frame are fixedly mounted on the upper surface of the base, an air cylinder with a piston rod facing downwards is fixedly mounted on the mounting frame, and an upper die is fixedly mounted at the end of the piston rod of the air cylinder. The upper die and the lower die are used in cooperation, a discharging pushing mechanism and a cleaning mechanism are arranged on the lower die, and the discharging pushing mechanism comprises a first motor fixedly installed on the lower surface of the lower die. The discharging pushing mechanism is arranged, a disc is used in cooperation with a rotating roller, a sliding frame, a pushing plate, a pushing rod and a pushing disc, vertical movement of the pushing disc and upward movement of the pushing disc after extrusion forming are achieved, a formed part can be pushed out of a lower die, then the formed part after extrusion forming is rapidly discharged, the structure is simple, and the practicability is high. The operation is convenient, and the discharging convenience is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cold extrusion dies, and in particular relates to a cold extrusion die capable of automatically discharging materials. Background Art

[0002] Cold extrusion is an important part of precision plastic bulk forming technology. Cold extrusion dies are dies that place metal blanks in a cold state. Under strong pressure and a certain speed in the cavity, the metal is forced to extrude from the cavity, thereby obtaining an extruded part with the desired shape, size and certain mechanical properties. Obviously, cold extrusion processing relies on the die to control the flow of metal and the large transfer of metal volume to form parts.

[0003] According to a Chinese patent (publication number: CN216226197U), a shaft warm forging cold extrusion die is disclosed, which includes a base, four corners of the top of the base are fixed with support columns, a bottom plate is provided above the base, a top plate is provided above the bottom plate, the four corners of the bottom plate and the top plate are respectively slidably connected with the support columns, a lower die is installed at the top of the bottom plate, an upper die is installed at the bottom end of the top plate, a screw rod is fixed at the bottom end of the bottom plate, a threaded sleeve is rotatably connected inside the upper end of the base, a first bevel gear is fixed at the bottom end of the threaded sleeve, a motor is installed inside the base, a second bevel gear is installed on the output shaft of the motor, and a first long rod and a second long rod are rotatably connected at the middle of the outer wall at both ends of the bottom plate, which solves the problem that the cold extrusion die is subjected to much greater pressure during operation than the general cold stamping die, and the existing cold extrusion die may have a deviation between the upper template and the lower template after the upper template drives the punch to fall for a long time, which affects the accuracy of the plate.

[0004] However, after the actual use of extrusion molding, the molded workpiece is not easy to remove quickly, and the mold lacks a rapid discharge and pushing mechanism for the molded part. There are certain limitations in its use. In addition, debris will remain inside the mold during extrusion molding, and the retention of debris will affect subsequent extrusion operations. Utility Model Content

[0005] The utility model aims to provide a cold extrusion die capable of automatically discharging materials, so as to solve the problems raised in the above-mentioned background technology that after actual extrusion molding, the molded workpiece is not convenient to be quickly taken out, the mold lacks a rapid discharging and pushing mechanism for the molded part, there are certain limitations in use, and during extrusion molding, debris will remain inside the mold, and the retention of the debris will affect the subsequent extrusion operation.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cold extrusion die capable of automatically discharging materials, comprising a base, a lower die and a mounting frame are fixedly mounted on the upper surface of the base, a cylinder with a piston rod arranged downward is fixedly mounted on the mounting frame, an upper die is fixedly mounted on the end of the piston rod of the cylinder, the upper die and the lower die are used in conjunction with each other, a discharging pushing mechanism and a cleaning mechanism are arranged on the lower die, the discharging pushing mechanism comprises a motor 1 fixedly mounted on the lower surface of the lower die, a disc is fixedly mounted on the end of the output shaft of the motor 1, a pushing plate is matched with the side surface of the disc, a plurality of pushing rods are detachably mounted on the upper surface of the pushing plate, the pushing rods slide through the lower die and a pushing plate is fixedly mounted on the top of the pushing rods, the lower die A receiving groove for accommodating the pushing disk is provided at a position of the tool surface facing the pushing disk, the cleaning mechanism includes four fixed blocks fixed to the lower surface of the lower mold, a bidirectional lead screw is rotatably installed between two of the fixed blocks on the same side, a second motor is fixedly installed on the lower surface of the lower mold, the output shaft of the second motor is fixedly connected to the bidirectional lead screw at the corresponding position, thread blocks are threadedly installed on the two sections of the threaded outer surface of the bidirectional lead screw, an articulated arm is hingedly installed on the side of the thread block, a sliding plate is hingedly installed on the other end of the articulated arm, a plurality of sliding rods are fixedly installed on the upper surface of the sliding plate, the sliding rods are slidably installed on the lower surface of the lower mold, the sliding rods extend to the interior of the lower mold and are fixedly installed with a cleaning plate frame, and the cleaning plate frame is slidably fitted to the inner wall of the lower mold.

[0007] By adopting the above scheme, a discharge pushing mechanism is set up, and a circular disc is used in conjunction with an eccentrically arranged rotating roller and a sliding frame, as well as a pushing plate, a pushing rod and a pushing disc to realize the up and down movement of the pushing disc. After extrusion molding, the pushing disc moves upward, and the molded part can be pushed out of the lower mold, thereby realizing the rapid discharge of the molded part after extrusion molding. The structure is simple, the operation is convenient, and the convenience of discharge is improved. By setting a cleaning mechanism, a bidirectional lead screw is used in conjunction with a threaded block, an articulated arm, a sliding plate, a sliding rod and a cleaning plate frame. After one extrusion operation is completed, the cleaning plate frame moves upward, and the inner wall of the lower mold can be cleaned to push out material debris, thereby avoiding the residual debris from affecting the next extrusion operation.

[0008] In the above solution, it should be noted that the motor 1, the motor 2 and the cylinder are all electrically connected to an external power supply.

[0009] As a preferred embodiment, a plurality of guide blocks 1 are fixedly mounted on the side of the upper mold, a plurality of guide rods 1 are fixedly mounted between the mounting frame and the lower mold, and the guide blocks 1 are slidably mounted on the outer surface of the guide rods 1 at corresponding positions.

[0010] By adopting the above scheme, when the cylinder drives the upper mold to move up and down, the upper mold drives the guide block 1 to slide up and down on the surface of the guide rod 1. The cooperation between the guide block 1 and the guide rod 1 can ensure the good stability of the up and down movement of the upper mold, thereby ensuring the precise alignment of the lower mold and the upper mold.

[0011] As a preferred embodiment, a rotating roller is eccentrically arranged on the side of the disc, the rotating roller is rotatably mounted on the side of the disc, a sliding frame is fixedly mounted on the side of the push plate, and the rotating roller rolls and fits against the inner wall of the sliding frame.

[0012] By adopting the above scheme, the rotating roller is used in conjunction with the sliding frame. When the eccentrically arranged rotating roller rotates with the disc, the rotating roller will move up and down, and then drive the push plate to move up and down through the sliding frame, and then drive the push disc to move up and down through the push rod.

[0013] As a preferred embodiment, a plurality of assembly sleeves are fixedly installed on the upper surface of the push plate, the push rod is inserted into the inner wall of the assembly sleeve, and an assembly bolt is threadedly installed between the assembly sleeve and the push rod.

[0014] By adopting the above solution, the assembly sleeve is used in conjunction with the assembly bolts, which facilitates the assembly operation of the push rod and the push plate and facilitates subsequent disassembly and assembly.

[0015] As a preferred embodiment, a guide rod 2 is fixedly installed between the two fixed blocks on the same side, a guide block 2 is fixedly installed on the side of the threaded block, and the guide block 2 is slidably installed on the outer surface of the guide rod 2.

[0016] By adopting the above solution, when the threaded block moves, it will drive the guide block 2 to slide on the surface of the guide rod 2. The guide block 2 and the guide rod 2 can ensure the smooth movement of the threaded block.

[0017] As a preferred implementation, a synchronous wheel is fixedly mounted on one end of the bidirectional lead screw, and a synchronous belt is transmission-connected between the two synchronous wheels.

[0018] By adopting the above scheme, the synchronous belt and the synchronous wheel are used in combination to realize the synchronous rotation of the bidirectional lead screws on both sides.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] The cold extrusion die capable of automatically discharging materials is provided with a discharging pushing mechanism, and a disc is used in conjunction with an eccentrically arranged rotating roller and a sliding frame as well as a pushing plate, a pushing rod and a pushing disc to realize the up and down movement of the pushing disc. After extrusion molding, the pushing disc moves upward, and the molded part can be pushed out of the lower die, thereby realizing a rapid discharging operation of the molded part after extrusion molding. The structure is simple, the operation is convenient, and the convenience of discharging is improved.

[0021] The cold extrusion die capable of automatically discharging materials is provided with a cleaning mechanism, and a bidirectional lead screw is used in conjunction with a threaded block, an articulated arm, a sliding plate, a sliding rod and a cleaning plate frame. After one extrusion operation is completed, the cleaning plate frame moves upward to clean the inner wall of the lower die, push out material debris, and avoid the debris residue from affecting the next extrusion operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the utility model;

[0023] Figure 2 It is a structural schematic diagram of the base and the lower mold section of the utility model;

[0024] Figure 3 This is a structural diagram of the discharging and pushing mechanism of the utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the push plate, the push rod and the push disk of the utility model;

[0026] Figure 5 It is a structural schematic diagram of the disc of the utility model;

[0027] Figure 6 It is a schematic diagram of the structural cleaning mechanism of the utility model.

[0028] In the figure: 1. base; 2. lower mold; 3. mounting frame; 4. cylinder; 5. upper mold; 6. discharge pushing mechanism; 7. cleaning mechanism; 8. motor 1; 9. disc; 10. pushing plate; 11. pushing rod; 12. pushing plate; 13. fixing block; 14. bidirectional screw; 15. motor 2; 16. threaded block; 17. articulated arm; 18. sliding plate; 19. sliding rod; 20. cleaning plate frame; 21. guide block 1; 22. guide rod 1; 23. rotating roller; 24. sliding frame; 25. assembly sleeve; 26. assembly bolt; 27. guide block 2; 28. guide rod 2; 29. ​​synchronous wheel; 30. synchronous belt. DETAILED DESCRIPTION

[0029] See also Figure 1-6The utility model provides a cold extrusion die capable of automatically discharging materials, comprising a base 1, a lower die 2 and a mounting frame 3 are fixedly mounted on the upper surface of the base 1, a cylinder 4 with a piston rod arranged downward is fixedly mounted on the mounting frame 3, an upper die 5 is fixedly mounted on the piston rod end of the cylinder 4, the upper die 5 is used in conjunction with the lower die 2, a discharging pushing mechanism 6 and a cleaning mechanism 7 are arranged on the lower die 2, the discharging pushing mechanism 6 comprises a motor 8 fixedly mounted on the lower surface of the lower die 2, a disc 9 is fixedly mounted on the output shaft end of the motor 8, a pushing plate 10 is cooperatively arranged on the side of the disc 9, a plurality of pushing rods 11 are detachably mounted on the upper surface of the pushing plate 10, the pushing rod 11 slides through the lower die 2 and a pushing plate 12 is fixedly mounted on the top of the pushing rod 11, the surface of the lower die 2 is directly opposite to the position of the pushing plate 12 A receiving groove for accommodating the pushing disk 12 is opened, and the cleaning mechanism 7 includes four fixed blocks 13 fixed on the lower surface of the lower mold 2, and a bidirectional lead screw 14 is rotatably installed between the two fixed blocks 13 on the same side, and a motor 2 15 is fixedly installed on the lower surface of the lower mold 2, and the output shaft of the motor 2 15 is fixedly connected to the bidirectional lead screw 14 at the corresponding position, and the two sections of the threaded outer surface of the bidirectional lead screw 14 are threadedly installed with thread blocks 16, and the side of the thread block 16 is hingedly installed with an articulated arm 17, and the other end of the articulated arm 17 is hingedly installed with a sliding plate 18, and a plurality of sliding rods 19 are fixedly installed on the upper surface of the sliding plate 18, and the sliding rods 19 are slidably installed on the lower surface of the lower mold 2, and the sliding rods 19 extend to the interior of the lower mold 2 and are fixedly installed with a cleaning plate frame 20, and the cleaning plate frame 20 slides and fits the inner wall of the lower mold 2.

[0030] As a preferred embodiment, a plurality of guide blocks 21 are fixedly installed on the side of the upper mold 5, a plurality of guide rods 22 are fixedly installed between the mounting frame 3 and the lower mold 2, and the guide blocks 21 are slidably installed on the outer surface of the guide rod 22 at the corresponding position. When the cylinder 4 drives the upper mold 5 to move up and down, the upper mold 5 drives the guide blocks 21 to slide up and down on the surface of the guide rod 22. The cooperation between the guide blocks 21 and the guide rod 22 can ensure the good stability of the up and down movement of the upper mold 5, thereby ensuring the precise alignment of the lower mold 2 and the upper mold 5.

[0031] A rotating roller 23 is eccentrically arranged on the side of the disc 9. The rotating roller 23 is rotatably installed on the side of the disc 9. A sliding frame 24 is fixedly installed on the side of the pushing plate 10. The rotating roller 23 rolls and fits on the inner wall of the sliding frame 24. The rotating roller 23 is used in conjunction with the sliding frame 24. When the eccentrically arranged rotating roller 23 rotates with the disc 9, the rotating roller 23 will move up and down, and then drive the pushing plate 10 to move up and down through the sliding frame 24, thereby driving the pushing disc 12 to move up and down through the pushing rod 11.

[0032] A plurality of assembly sleeves 25 are fixedly installed on the upper surface of the push plate 10, and the push rod 11 is inserted into the inner wall of the assembly sleeve 25. Assembly bolts 26 are threadedly installed between the assembly sleeve 25 and the push rod 11. The assembly sleeve 25 is used in conjunction with the assembly bolts 26 to facilitate the assembly operation of the push rod 11 and the push plate 12 and facilitate subsequent disassembly and assembly.

[0033] A guide rod 28 is fixedly installed between the two fixed blocks 13 on the same side, and a guide block 27 is fixedly installed on the side of the threaded block 16. The guide block 27 is slidably installed on the outer surface of the guide rod 28. When the threaded block 16 moves, it will drive the guide block 27 to slide on the surface of the guide rod 28. The guide block 27 and the guide rod 28 can ensure the smooth movement of the threaded block 16.

[0034] A synchronous wheel 29 is fixedly mounted on one end of the bidirectional lead screw 14 , and a synchronous belt 30 is transmission-connected between the two synchronous wheels 29 . The synchronous belt 30 and the synchronous wheel 29 cooperate to realize the synchronous rotation of the bidirectional lead screws 14 on both sides.

[0035] When in use, before extrusion molding, the workpiece is placed in the lower mold 2, and the cylinder 4 is started to drive the upper mold 5 to move downward. The lower mold 2 cooperates with the upper mold 5 to realize extrusion molding. After molding, the cylinder 4 drives the upper mold 5 to move upward and reset, and then the motor 8 is started to drive the disc 9 to rotate, and the disc 9 drives the eccentrically set rotating roller 23 to rotate, and at the same time drives the rotating roller 23 to cooperate with the sliding frame 24 to drive the push plate 10 to move upward, and then drives the push plate 12 to move upward through the push rod 11, so as to push the molded part out of the lower mold 2. After pushing out, the motor 8 continues During operation, the disc 9 continues to rotate, thereby cooperating with the rotating roller 23, the sliding frame 24, the pushing plate 10 and the pushing rod 11 to drive the pushing plate 12 to move downward and reset, then stop the motor 8, start the motor 2 15, use the synchronous belt 30 and the synchronous wheel 29 to drive the bidirectional lead screws 14 on both sides to rotate synchronously, and then use the threaded block 16, the articulated arm 17 and the sliding plate 18 to drive the sliding rod 19 to drive the cleaning plate frame 20 to move up and down, and the cleaning plate frame 20 moves upward to push the residual debris out of the lower mold 2 to avoid the residual debris affecting the next extrusion operation.

Claims

1. A cold extrusion die capable of automatically discharging materials, characterized in that: The invention comprises a base (1), a lower mold (2) and a mounting frame (3) are fixedly mounted on the upper surface of the base (1), a cylinder (4) with a piston rod arranged downward is fixedly mounted on the mounting frame (3), an upper mold (5) is fixedly mounted on the end of the piston rod of the cylinder (4), the upper mold (5) and the lower mold (2) are used in combination, and a discharge pushing mechanism (6) and a cleaning mechanism (7) are arranged on the lower mold (2), the discharge pushing mechanism (6) comprises a material fixedly mounted on the lower mold ( 2) a motor 1 (8) on the lower surface, a disc (9) is fixedly mounted on the output shaft end of the motor 1 (8), a push plate (10) is provided on the side of the disc (9), a plurality of push rods (11) are detachably mounted on the upper surface of the push plate (10), the push rods (11) slide through the lower mold (2) and a push plate (12) is fixedly mounted on the top of the push rods (11), and a slot for accommodating the push plate (12) is provided at a position on the surface of the lower mold (2) facing the push plate (12). The cleaning mechanism (7) comprises four fixed blocks (13) fixed on the lower surface of the lower mold (2), a bidirectional lead screw (14) is rotatably installed between two fixed blocks (13) on the same side, a second motor (15) is fixedly installed on the lower surface of the lower mold (2), the output shaft of the second motor (15) is fixedly connected to the bidirectional lead screw (14) at the corresponding position, and the outer surfaces of the two sections of the thread of the bidirectional lead screw (14) are both threadedly installed with thread blocks (16) The side of the threaded block (16) is hingedly installed with an articulated arm (17), and the other end of the articulated arm (17) is hingedly installed with a sliding plate (18). The upper surface of the sliding plate (18) is fixedly installed with a plurality of sliding rods (19), and the sliding rods (19) are slidably installed on the lower surface of the lower mold (2). The sliding rods (19) extend into the interior of the lower mold (2) and are fixedly installed with a cleaning plate frame (20), and the cleaning plate frame (20) is slidably fitted on the inner wall of the lower mold (2).

2. The cold extrusion die capable of automatically discharging materials according to claim 1, characterized in that: A plurality of guide blocks (21) are fixedly mounted on the side of the upper mold (5), a plurality of guide rods (22) are fixedly mounted between the mounting frame (3) and the lower mold (2), and the guide blocks (21) are slidably mounted on the outer surface of the guide rods (22) at corresponding positions.

3. The cold extrusion die capable of automatically discharging materials according to claim 1, characterized in that: A rotating roller (23) is eccentrically arranged on the side of the disk (9), and the rotating roller (23) is rotatably mounted on the side of the disk (9). A sliding frame (24) is fixedly mounted on the side of the push plate (10), and the rotating roller (23) rolls and fits against the inner wall of the sliding frame (24).

4. The cold extrusion die capable of automatically discharging materials according to claim 1, characterized in that: A plurality of assembly sleeves (25) are fixedly mounted on the upper surface of the push plate (10), the push rod (11) is inserted into the inner wall of the assembly sleeve (25), and an assembly bolt (26) is threadedly mounted between the assembly sleeve (25) and the push rod (11).

5. The cold extrusion die capable of automatically discharging materials according to claim 1, characterized in that: A second guide rod (28) is fixedly installed between the two fixed blocks (13) on the same side, a second guide block (27) is fixedly installed on the side of the threaded block (16), and the second guide block (27) is slidably installed on the outer surface of the second guide rod (28).

6. The cold extrusion die capable of automatically discharging materials according to claim 1, characterized in that: A synchronous wheel (29) is fixedly mounted on one end of the bidirectional lead screw (14), and a synchronous belt (30) is transmission-connected between the two synchronous wheels (29).