Die filling device for ultra-low carbon steel production
By introducing limiting and adjustment mechanisms into the molding device, and using motor drive to achieve precise positioning of the mold, the problem of time-consuming and safety hazards of mold installation in the prior art is solved, and the working efficiency and mold stability are improved.
Patent Information
- Application Number
- CN202421131103.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The existing molding device needs to be manually adjusted during the mold installation and positioning process, which takes a long time and poses safety hazards, affecting work efficiency and accuracy.
A molding device including limiting and adjustment mechanism is designed. Through the coordination of limiting and adjusting parts, the initial positioning and final precise positioning of the mold is achieved by using motor drive, reducing human operation errors, and through liftable mounting parts and Universal balls improve the stability and flexibility of the mold.
It improves the precise positioning accuracy of the mold, reduces the complexity of manual operation and physical strength requirements, improves work efficiency, and enhances the stability of the mold during processing, reducing safety risks.
Smart Images
Figure CN222288478U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die loading devices, in particular to a die loading device for ultra-low carbon steel production. Background Art
[0002] Ultra-low carbon steel refers to steel with a very low carbon content. Specifically, its carbon content is usually less than 0.03% for austenitic stainless steel or less than 0.01% for ferritic stainless steel. Due to its extremely low carbon content, it exhibits excellent deep drawing, weldability and formability. During the production and processing of ultra-low carbon steel, it needs to be shaped by the mold on the processing platform according to application requirements. In order to facilitate the installation of the mold on the processing table, most of the existing processing tables are equipped with a mold mounting device.
[0003] Nowadays, before the mold is locked and fixed by the mold loading device, it must first be placed manually on the processing table. In order to ensure high-precision positioning during the locking process, manual adjustment by the staff after placing the mold is a key step. However, manual adjustment is often time-consuming and long-term operation is prone to fatigue, affecting work efficiency and accuracy. In addition, operators need to come into close contact with large molds and mechanical equipment, and there is a risk of scratches or crushing by the edge of the mold, or other safety accidents caused by improper operation. Utility Model Content
[0004] The purpose of the utility model is to provide a die-loading device for ultra-low carbon steel production, aiming to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A mold loading device for ultra-low carbon steel production includes: a processing table, a processing mold is placed on the top of the processing table, and an adjustment mechanism for limiting the placement position of the processing mold is arranged on the processing table. The adjustment mechanism includes a limiting mechanism for limiting the position of the processing mold when it is placed and an adjustment mechanism for adjusting the position of the processing mold. The limiting mechanism includes a first installation groove and a limiting member, and the adjustment mechanism includes a second installation groove and an adjustment member.
[0007] Preferably, a plurality of groups of liftable mounting parts are arranged on the processing table, and a plurality of groups of universal ball bearings are arranged on the liftable mounting parts.
[0008] Preferably, a plurality of groups of limit grooves are arranged on the processing table, and locking members are movably arranged on the limit grooves.
[0009] Preferably, a first mounting groove is provided inside the processing table, and multiple groups of first lead screws are rotatably provided inside the first mounting groove, a first sprocket is fixedly provided at one end of the first lead screw, a shell is provided outside the processing table, and the first sprocket is located inside the shell, a first motor is fixedly provided inside the shell, a second sprocket is fixedly provided at the output end of the first motor, and the second sprocket is connected to the first sprocket by a chain.
[0010] Preferably, a No. 1 lead screw nut is meshed with the outside of the first lead screw, a first connecting piece is arranged outside the No. 1 lead screw nut, a limiting piece is fixedly connected to the first connecting piece, and the limiting piece is located on the top of the processing table.
[0011] Preferably, a plurality of second mounting grooves are arranged inside the processing table, a second lead screw is rotatably arranged inside the second mounting groove, a plurality of second motors are arranged outside the processing table, and the output end of the second motor is fixedly connected to one end of the second lead screw.
[0012] Preferably, a second lead screw nut is rotatably provided on the second lead screw, a second connecting frame is fixedly provided on the second lead screw nut, an adjusting member is fixedly connected to the second connecting frame, and the adjusting member is located on the top of the processing table.
[0013] The beneficial effects of the utility model are:
[0014] 1. When the utility model is in use, through the installation of the limiter and the plurality of adjustment members, as the second motor is started, the limiter and the plurality of adjustment members can cooperate with each other to adjust the position of the post-processing mold placed on the processing table, and perform preliminary fixation. Through the dual mechanism of limiter and adjustment, the initial positioning and final precise positioning of the mold are ensured, the error caused by human operation is reduced, and the quality of the molded product is improved. The operator can easily adjust the mold position according to the needs, without complicated tools or a lot of physical strength, thereby improving work efficiency and facilitating the subsequent mold loading device to accurately lock the mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of a specific embodiment of the utility model.
[0016] Figure 2 It is a structural schematic diagram of a processing mold of a specific embodiment of the utility model.
[0017] Figure 3 It is a structural schematic diagram of the second installation groove of a specific embodiment of the utility model.
[0018] Figure 4 It is a structural schematic diagram of the first installation groove of a specific embodiment of the utility model.
[0019] In the figure: 1. processing table; 2. processing mold; 3. liftable mounting part; 4. universal ball; 5. limit groove; 6. locking part; 7. second mounting groove; 8. second lead screw; 9. second motor; 10. second lead screw nut; 11. second connecting frame; 12. adjusting part; 13. first mounting groove; 14. first lead screw; 15. first sprocket; 16. housing; 17. first motor; 18. second sprocket; 19. chain; 20. first lead screw nut; 21. first connecting part; 22. limit part. DETAILED DESCRIPTION
[0020] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings.
[0021] like Figure 1-4 As shown, a die-loading device for ultra-low carbon steel production comprises: a processing table 1, a processing mold 2 is placed on the top of the processing table 1, and an adjustment mechanism for limiting the placement position of the processing mold 2 is arranged on the processing table 1. The adjustment mechanism comprises a limiting mechanism for limiting the position of the processing mold 2 when it is placed and an adjustment mechanism for adjusting the position of the processing mold 2. The limiting mechanism comprises a first mounting groove 13 and a limiting member 22, and the adjustment mechanism comprises a second mounting groove 7 and an adjustment member 12. The processing table 1 serves as a basic platform for carrying the processing mold 2 to ensure stable support of the mold during the die-loading process. The processing mold 2 is an ultra-low carbon steel forming The required mold needs to be accurately placed on the processing table 1 for subsequent locking and processing. Through the installation of the limit member 22 and the multiple groups of adjustment members 12, as the second motor 9 is started, the limit member 22 and the multiple groups of adjustment members 12 can cooperate with each other to adjust the position of the post-processing mold 2 placed on the processing table 1, and perform preliminary fixation. Through the dual mechanism of limiting and adjusting, the initial positioning and final precise positioning of the mold are ensured, reducing errors caused by human operation and improving the quality of the molded products. The operator can easily adjust the mold position as needed without complicated tools or a lot of physical strength, thereby improving work efficiency and facilitating the subsequent mold loading device to accurately lock the mold.
[0022] like Figure 1 and Figure 2 As shown, a plurality of groups of liftable mounting parts 3 are arranged on the processing table 1, and a plurality of groups of universal ball bearings 4 are arranged on the liftable mounting parts 3. As the liftable mounting parts 3 are raised, the universal ball bearings 4 arranged above them will be higher than the processing table 1, so that the universal ball bearings 4 can provide support for the processing mold 2 on the processing table 1, so that the movement of the mold on the processing table 1 is more flexible and smooth, and it is also convenient for the limit parts 22 and the plurality of adjustment parts 12 to fine-tune the position of the processing mold 2.
[0023] like Figure 1 and Figure 2As shown, a plurality of groups of limit grooves 5 are arranged on the processing table 1, and locking members 6 are movably arranged on the limit grooves 5. The limit grooves 5 serve as preset tracks to ensure that the locking members 6 can move along a predetermined path. The locking members 6 limit the mold through the limit grooves 5 and finally lock the mold, thereby increasing the stability of the mold during the processing and effectively preventing the mold from being displaced even when subjected to a large molding pressure, thereby ensuring the molding quality.
[0024] like Figure 4 As shown, a first mounting groove 13 is provided inside the processing table 1, and a plurality of first lead screws 14 are rotatably provided inside the first mounting groove 13, a first sprocket 15 is fixedly provided at one end of the first lead screw 14, a housing 16 is provided outside the processing table 1, and the first sprocket 15 is located inside the housing 16, a first motor 17 is fixedly provided inside the housing 16, a second sprocket 18 is fixedly provided at the output end of the first motor 17, and the second sprocket 18 is connected to the first sprocket 15 through a chain 19, a first lead screw nut 20 is meshed with the outside of the first lead screw 14, a first connecting member 21 is provided outside the first lead screw nut 20, and a first connecting member 21 is fixed on the first connecting member 21 A limiting member 22 is connected, and the limiting member 22 is located at the top of the processing table 1. With the start-up of the first motor 17 in the shell 16, the second sprocket 18 fixedly installed at its output end will drive the two groups of first lead screws 14 rotatably installed in the first installation groove 13 to rotate through the chain 19 and the first sprocket 15. The rotation of the first lead screw 14 will move the No. 1 lead screw nut 20 engaged with its outside. The movement of the No. 1 lead screw nut 20 will drive the limiting member 22 on the processing table 1 to move through the first connecting member 21, so that the limiting member 22 can be moved to a suitable position to limit one side of the processing mold 2 during the placement process, so that the processing mold 2 can be placed on the processing table 1 with limited position.
[0025] like Figure 3As shown, a plurality of groups of second mounting grooves 7 are arranged inside the processing table 1, a second lead screw 8 is rotatably arranged inside the second mounting groove 7, a plurality of groups of second motors 9 are arranged outside the processing table 1, and the output end of the second motor 9 is fixedly connected to the outside of one end of the second lead screw 8, a No. 2 lead screw nut 10 is rotatably arranged on the second lead screw 8, a second connecting frame 11 is fixedly arranged on the No. 2 lead screw nut 10, an adjusting member 12 is fixedly connected to the second connecting frame 11, and the adjusting member 12 is located on the top of the processing table 1, and as the two groups of second motors 9 outside the processing table 1 are started at the same time, their output ends will drive the second mounting groove 7 to rotate. The installed second lead screw 8 rotates, and the second lead screw nut 10 installed on its outside in meshing engagement can drive the adjustment member 12 on the top of the processing table 1 to move through the second connecting frame 11. With the movement of the two sets of adjustment members 12, the position of the processing mold 2 after the limited placement can be adjusted. Through the dual mechanism of limiting and adjusting, the initial positioning and final precise positioning of the mold are ensured, the error caused by human operation is reduced, and the quality of the molded product is improved. The operator can easily adjust the mold position according to needs without complicated tools or a lot of physical strength, thereby improving work efficiency and facilitating the subsequent mold loading device to accurately lock the mold.
[0026] Working principle: The processing table 1 is used as a basic platform to carry the processing mold 2 to ensure stable support of the mold during the molding process. The processing mold 2, that is, the mold required for ultra-low carbon steel molding, needs to be accurately placed on the processing table 1 for subsequent locking and processing. Through the installation of the limiter 22 and multiple sets of adjustment parts 12, as the second motor 9 is started, the limiter 22 and the multiple sets of adjustment parts 12 can cooperate with each other to adjust the position of the processing mold 2 placed on the processing table 1, and perform preliminary fixation. Through the dual mechanism of limit and adjustment, the initial positioning and final precise positioning of the mold are ensured, the error caused by human operation is reduced, and the quality of the molded product is improved. The operator can easily adjust the mold according to needs. The position of the processing mold 2 is more flexible and smoother, and it is also convenient for the limiting member 22 and multiple groups of adjusting members 12 to fine-tune the position of the processing mold 2. The limiting groove 5 is used as a preset track to ensure that the locking member 6 can move according to the predetermined path. The locking member 6 performs a limiting activity through the limiting groove 5 and finally locks the mold, which increases the stability of the mold during the processing process, even when it is subjected to a large molding pressure. In this case, it can also effectively prevent the mold from being displaced and ensure the molding quality. With the start of the first motor 17 in the housing 16, the second sprocket 18 fixedly installed at its output end will drive the two groups of first lead screws 14 rotatably installed in the first installation groove 13 to rotate through the chain 19 and the first sprocket 15. The rotation of the first lead screw 14 will move the No. 1 lead screw nut 20 meshingly installed on its outside. The movement of the No. 1 lead screw nut 20 will drive the limiting member 22 on the processing table 1 to move through the first connecting member 21, so that the limiting member 22 can move to a suitable position to limit one side of the processing mold 2 during the placement process, so that the processing mold 2 can be placed on the processing table 1 with limited position. With the two groups of first lead screws 14 outside the processing table 1 The two motors 9 are started at the same time, and their output ends will drive the second lead screw 8 rotatably installed in the second mounting groove 7 to rotate. The rotation of the second lead screw 8 enables the second lead screw nut 10 installed in meshing on its outside to drive the adjustment member 12 on the top of the processing table 1 to move through the second connecting frame 11. With the movement of the two sets of adjustment members 12, the position of the processing mold 2 after the limited placement can be adjusted. Through the dual mechanism of limiting and adjusting, the initial positioning and final precise positioning of the mold are ensured, the error caused by human operation is reduced, and the quality of the molded product is improved. The operator can easily adjust the mold position according to needs without complicated tools or a lot of physical strength, thereby improving work efficiency and facilitating the subsequent mold loading device to accurately lock the mold.
[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A die-loading device for ultra-low carbon steel production, comprising: A processing table (1), a processing mold (2) is placed on the top of the processing table (1), characterized in that an adjustment mechanism for limiting the placement position of the processing mold (2) is provided on the processing table (1), the adjustment mechanism comprising a limiting mechanism for limiting the position of the processing mold (2) when it is placed and an adjustment mechanism for adjusting the position of the processing mold (2), the limiting mechanism comprising a first installation groove (13) and a limiting member (22), and the adjustment mechanism comprising a second installation groove (7) and an adjustment member (12).
2. A die-loading device for ultra-low carbon steel production according to claim 1, characterized in that: The processing table (1) is provided with a plurality of groups of liftable mounting parts (3), and the liftable mounting parts (3) are provided with a plurality of groups of universal balls (4).
3. The mold-loading device for ultra-low carbon steel production according to claim 1, characterized in that: The processing table (1) is provided with a plurality of groups of limit grooves (5), and locking members (6) are movably provided on the limit grooves (5).
4. The mold-loading device for ultra-low carbon steel production according to claim 1, characterized in that: The processing table (1) is provided with a first installation groove (13) inside, and a plurality of first lead screws (14) are rotatably arranged inside the first installation groove (13), and a first sprocket (15) is fixedly arranged at one end of the first lead screw (14), and a shell (16) is provided outside the processing table (1), and the first sprocket (15) is located inside the shell (16), and a first motor (17) is fixedly arranged inside the shell (16), and a second sprocket (18) is fixedly arranged at the output end of the first motor (17), and the second sprocket (18) is connected to the first sprocket (15) through a chain (19).
5. The mold-loading device for ultra-low carbon steel production according to claim 4, characterized in that: A first lead screw nut (20) is meshed with the outside of the first lead screw (14), a first connecting piece (21) is arranged outside the first lead screw nut (20), a limiting piece (22) is fixedly connected to the first connecting piece (21), and the limiting piece (22) is located on the top of the processing table (1).
6. The mold-loading device for ultra-low carbon steel production according to claim 1, characterized in that: The processing table (1) is provided with a plurality of groups of second mounting grooves (7) inside, a second lead screw (8) is rotatably provided inside the second mounting groove (7), a plurality of groups of second motors (9) are provided outside the processing table (1), and the output end of the second motor (9) is fixedly connected to the outside of one end of the second lead screw (8).
7. A die-loading device for ultra-low carbon steel production according to claim 6, characterized in that: A second lead screw nut (10) is rotatably arranged on the second lead screw (8), a second connecting frame (11) is fixedly arranged on the second lead screw nut (10), an adjusting member (12) is fixedly connected to the second connecting frame (11), and the adjusting member (12) is located on the top of the processing table (1).