Hydraulic machining equipment for guiding and positioning steel pipe

The hydraulic processing device addresses the challenge of imprecise pre-bending in steel bar construction by using a guided and driven support frame to achieve precise bending angles and lengths, enhancing construction efficiency.

CN222288613UActive Publication Date: 2025-01-03CHINA RAILWAY SEVENTH BUREAU GRP NANJING ENG CO LTD
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Patent Information

Application Number
CN202420878278.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-01-03
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

Traditional methods for pre-bending steel bars in pile foundation construction lack precise control over the pre-bending angle and result in significant deviations, being time-consuming and labor-intensive.

Method used

A hydraulic processing device comprising a processing support frame with upper and lower forming rollers, driven by a forming drive device, and guided by vertical forming guide grooves, allowing for precise bending of steel bars into fixed angles.

Benefits of technology

Enables precise control over the pre-bending length of steel bars, improving efficiency and ease of handling during construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides hydraulic machining equipment for guiding and positioning a steel pipe, which comprises a machining device supporting frame, the lower end of the machining device supporting frame is arranged on a lower supporting and forming base plate, an upper forming compression roller is arranged in the machining device supporting frame, and the upper forming compression roller is arranged at the output end of a forming driving device. A shell of the forming driving device is installed at the upper end of the machining device supporting frame, the lower supporting and forming base plate comprises an installation supporting bottom plate, forming supporting vertical plates are arranged on the two sides of the upper end of the installation supporting bottom plate, and a supporting frame installation base is arranged in the middles of the forming supporting vertical plates. The forming supporting vertical plates on the two sides of the supporting frame installation base are provided with lower forming roller installation grooves, and the lower forming roller installation grooves on the two sides of the supporting frame installation base are provided with lower forming rollers. The steel bar pre-bending device can bend steel bars into a fixed angle, can control the pre-bending length more easily, and is convenient to carry and control.
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Description

Technical Field

[0001] The utility model relates to the technical field of building construction equipment, in particular to hydraulic processing equipment for guiding and positioning steel pipes. Background Art

[0002] With the rapid development of technology, production technology tools have made great progress. In the engineering field, new tools for pile foundation construction emerge in an endless stream. Now, a new construction process launched by us - guide positioning steel pipe and a new construction tool - hydraulic pre-bent rod have been used in actual construction operations.

[0003] The hydraulic pre-bending rod of the steel cage is an important tool for pre-bending steel bars. When pre-bending steel bars, the traditional pre-bending method usually cannot correctly control the pre-bending angle. It is time-consuming and labor-intensive, and there is also a large deviation in the control of the pre-bending nodes, resulting in some steel bars having a large pre-bending length and some steel bars having a small pre-bending length. Utility Model Content

[0004] The technical problem solved by the utility model is to provide a hydraulic processing device for guiding and positioning steel pipes, so as to solve the problems raised in the above-mentioned background technology.

[0005] The technical problem solved by the utility model is achieved by adopting the following technical scheme: hydraulic processing equipment for guiding and positioning steel pipes, comprising: a processing support frame, the lower end of the processing support frame is installed in the lower support forming pad plate, the processing support frame is provided with an upper forming pressure roller, and the upper forming pressure roller is installed on the output end of the forming drive device, and the shell of the forming drive device is installed on the upper end of the processing support frame, and the lower support forming pad plate comprises an installation support base plate, and forming support vertical plates are provided on both sides of the upper end of the installation support base plate, and a support frame mounting seat is provided in the middle of the forming support vertical plate, and a lower forming roller mounting groove is provided on the forming support vertical plates on both sides of the support frame mounting seat, and the lower forming roller mounting groove is inclinedly arranged on the forming support vertical plate, and the opening direction of the lower forming roller mounting groove is toward the middle of the forming support vertical plate, and lower forming rollers are provided on the lower forming roller mounting grooves on both sides of the support frame mounting seat, and the lower forming rollers are installed on the forming roller mounting shaft, and the two ends of the forming roller mounting shaft are arranged in the lower forming roller mounting groove.

[0006] Furthermore, the processing support frame includes a front support upright plate and a rear support upright plate, which are arranged in parallel with each other, and the upper ends of the front support upright plate and the rear support upright plate are provided with a drive device mounting plate, and the lower ends of the front support upright plate and the rear support upright plate are installed on the lower support forming pad.

[0007] Furthermore, a forming guide plate is provided between the front supporting upright plate and the rear supporting upright plate, and two sides of the forming guide plate are mounted on the front supporting upright plate and the rear supporting upright plate by fixing bolts, and a vertical forming guide groove is provided in the middle of the forming guide plate.

[0008] Furthermore, the upper forming roller comprises a roller body, and roller mounting seats are provided at both ends of the roller body. The roller mounting seats are mounted on a lower pressure drive seat, and the lower pressure drive seat is mounted on the output end of the forming drive device.

[0009] Furthermore, the downward pressing driving seat includes a downward pressing driving plate and a roller body mounting seat, the roller body mounting seat is mounted on the downward pressing driving plate through fixing bolts, and the downward pressing driving plate is mounted on the output end of the forming driving device through fixing bolts.

[0010] Furthermore, both ends of the pressure roller mounting seat are provided with forming guide rods, and the forming guide rods are arranged in vertical forming guide grooves.

[0011] Furthermore, the molding drive device comprises a molding drive cylinder, the output end of the molding drive cylinder is provided with a molding drive end head, and the cylinder body of the molding drive cylinder is mounted on the processing equipment support frame through a cylinder mounting seat.

[0012] Compared with the prior art, the utility model has the beneficial effects of: the utility model can bend the steel bar into a fixed angle, can more easily control the pre-bending length, and is easy to carry and control. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model.

[0014] Figure 2 This is a schematic diagram of the processing support frame structure of the utility model.

[0015] Figure 3 This is a schematic diagram of the lower support forming pad structure of the utility model.

[0016] Figure 4 This is a schematic diagram of the structure of the upper forming roller of the utility model.

[0017] Figure 5 This is a schematic structural diagram of the molding drive device of the utility model. DETAILED DESCRIPTION

[0018] In order to make the technical means for realizing the utility model, creative features, objectives and effects easy to understand, the utility model is further explained below in conjunction with specific diagrams. In the description of the utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection, or an integral connection can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal connection of two components.

[0019] Example 1

[0020] like Figures 1 to 5 As shown, the hydraulic processing equipment for guiding and positioning steel pipes comprises: a processing support frame 1, the lower end of the processing support frame 1 is mounted on the lower support forming pad 2, the processing support frame 1 is provided with an upper forming roller 3, the upper forming roller 3 is mounted on the output end of the forming drive device 4, the shell of the forming drive device 4 is mounted on the upper end of the processing support frame 1, the lower support forming pad 2 comprises a mounting support bottom plate 21, the upper ends of the mounting support bottom plate 21 are provided with forming support vertical plates 22, and the forming support vertical plates 22 are provided with a plurality of forming support vertical plates 22. A support frame mounting seat 23 is provided in the part, and lower forming roller mounting grooves 24 are provided on the forming support vertical plates 22 on both sides of the support frame mounting seat 23. The lower forming roller mounting grooves 24 are obliquely arranged on the forming support vertical plates 22, and the opening direction of the lower forming roller mounting grooves 24 is toward the middle of the forming support vertical plates 22. Lower forming rollers 25 are provided on the lower forming roller mounting grooves 24 on both sides of the support frame mounting seat 23, and the lower forming rollers 25 are installed on the forming roller mounting shaft, and both ends of the forming roller mounting shaft are arranged in the lower forming roller mounting grooves 24.

[0021] Example 2

[0022] like Figures 1 to 5As shown, the hydraulic processing equipment for guiding and positioning steel pipes comprises: a processing support frame 1, the lower end of the processing support frame 1 is mounted on the lower support forming pad 2, the processing support frame 1 is provided with an upper forming roller 3, the upper forming roller 3 is mounted on the output end of the forming drive device 4, the shell of the forming drive device 4 is mounted on the upper end of the processing support frame 1, the processing support frame 1 comprises a front supporting upright plate 11 and a rear supporting upright plate 12, the front supporting upright plate 11 and the rear supporting upright plate 12 are arranged in parallel, the upper ends of the front supporting upright plate 11 and the rear supporting upright plate 12 are provided with a driving device mounting plate 13, and the lower ends of the front supporting upright plate 11 and the rear supporting upright plate 12 are mounted on the lower support forming pad 2. A forming guide plate 14 is provided between the front supporting upright plate 11 and the rear supporting upright plate 12, the two sides of the forming guide plate 14 are mounted on the front supporting upright plate 11 and the rear supporting upright plate 12 by fixing bolts, and a vertical forming guide groove 15 is provided in the middle of the forming guide plate 14.

[0023] Example 3

[0024] like Figures 1 to 5 As shown, the hydraulic processing equipment for guiding and positioning steel pipes comprises: a processing support frame 1, wherein the lower end of the processing support frame 1 is mounted on the lower supporting forming pad 2, wherein an upper forming roller 3 is arranged inside the processing support frame 1, wherein the upper forming roller 3 is mounted on the output end of the forming drive device 4, wherein the housing of the forming drive device 4 is mounted on the upper end of the processing support frame 1, wherein the upper forming roller 3 comprises a roller body 31, wherein roller mounting seats 32 are arranged at both ends of the roller body 31, wherein the roller mounting seats 32 are mounted on the lower pressure drive seat, wherein the lower pressure drive seat is mounted on the output end of the forming drive device 4. The lower pressure drive seat comprises a lower pressure drive plate 34 and a roller body mounting seat 33, wherein the roller body mounting seat 33 is mounted on the lower pressure drive plate 34 by fixing bolts, wherein the lower pressure drive plate 34 is mounted on the output end of the forming drive device 4 by fixing bolts. Forming guide rods 35 are arranged at both ends of the roller mounting seat 32, wherein the forming guide rods 35 are arranged in the vertical forming guide groove.

[0025] Example 4

[0026] like Figures 1 to 5 As shown, the hydraulic processing equipment for guiding and positioning steel pipes includes: a processing device support frame 1, the lower end of the processing device support frame 1 is installed on the lower support forming pad 2, an upper forming pressure roller 3 is arranged in the processing device support frame 1, and the upper forming pressure roller 3 is installed on the output end of a forming drive device 4, the shell of the forming drive device 4 is installed on the upper end of the processing device support frame 1, the forming drive device 4 includes a forming drive cylinder 41, the output end of the forming drive cylinder 41 is provided with a forming drive end 42, and the cylinder body of the forming drive cylinder 41 is installed on the processing device support frame 1 through a cylinder mounting seat 43.

[0027] The lower end of the processing device support frame 1 of the utility model is installed on the lower supporting forming pad 2, and an upper forming roller 3 is arranged inside the processing device support frame 1. The upper forming roller 3 is installed on the output end of the forming drive device 4, and the shell of the forming drive device 4 is installed on the upper end of the processing device support frame 1. The utility model can bend the steel bar into a fixed angle, and can more easily control the pre-bending length, and is easy to carry and convenient to control.

[0028] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. Hydraulic processing equipment for guiding and positioning steel pipes, including: A processing device support frame (1), the lower end of which is mounted on a lower support forming pad (2), characterized in that an upper forming roller (3) is arranged inside the processing device support frame (1), the upper forming roller (3) is mounted on the output end of a forming drive device (4), the shell of the forming drive device (4) is mounted on the upper end of the processing device support frame (1), the lower support forming pad (2) comprises a mounting support bottom plate (21), both sides of the upper end of the mounting support bottom plate (21) are provided with forming support vertical plates (22), and the middle part of the forming support vertical plate (22) is provided with a support frame A mounting seat (23), the forming support upright plates (22) on both sides of the support frame mounting seat (23) are provided with lower forming roller mounting grooves (24), the lower forming roller mounting grooves (24) are obliquely arranged on the forming support upright plates (22), the opening direction of the lower forming roller mounting grooves (24) is toward the middle of the forming support upright plates (22), the lower forming rollers (25) are arranged on the lower forming roller mounting grooves (24) on both sides of the support frame mounting seat (23), the lower forming rollers (25) are mounted on the forming roller mounting shaft, and the two ends of the forming roller mounting shaft are arranged in the lower forming roller mounting grooves (24).

2. The hydraulic processing equipment for guiding and positioning steel pipes according to claim 1 is characterized in that: The processing equipment support frame (1) comprises a front support upright plate (11) and a rear support upright plate (12), wherein the front support upright plate (11) and the rear support upright plate (12) are arranged in parallel, and a drive device mounting plate (13) is provided at the upper ends of the front support upright plate (11) and the rear support upright plate (12), and the lower ends of the front support upright plate (11) and the rear support upright plate (12) are mounted on a lower support forming pad plate (2).

3. The hydraulic processing equipment for guiding and positioning steel pipes according to claim 2, characterized in that: A forming guide plate (14) is provided between the front supporting upright plate (11) and the rear supporting upright plate (12); two sides of the forming guide plate (14) are mounted on the front supporting upright plate (11) and the rear supporting upright plate (12) by means of fixing bolts; a vertical forming guide groove (15) is provided in the middle of the forming guide plate (14).

4. The hydraulic processing equipment for guiding and positioning steel pipes according to claim 1, characterized in that: The upper forming roller (3) comprises a roller body (31), and roller mounting seats (32) are provided at both ends of the roller body (31). The roller mounting seats (32) are mounted on a lower pressure drive seat, and the lower pressure drive seat is mounted on the output end of the forming drive device (4).

5. The hydraulic processing equipment for guiding and positioning steel pipes according to claim 4, characterized in that: The downward pressure driving seat comprises a downward pressure driving plate (34) and a roller body mounting seat (33); the roller body mounting seat (33) is mounted on the downward pressure driving plate (34) via fixing bolts; and the downward pressure driving plate (34) is mounted on the output end of the forming driving device (4) via fixing bolts.

6. The hydraulic processing equipment for guiding and positioning steel pipes according to claim 4, characterized in that: Both ends of the pressure roller mounting seat (32) are provided with forming guide rods (35), and the forming guide rods (35) are arranged in vertical forming guide grooves.

7. The hydraulic processing equipment for guiding and positioning steel pipes according to claim 1, characterized in that: The molding drive device (4) comprises a molding drive cylinder (41), the output end of the molding drive cylinder (41) is provided with a molding drive end head (42), and the cylinder body of the molding drive cylinder (41) is mounted on a processing device support frame (1) via a cylinder mounting seat (43).