Automatic material pushing mechanism for automobile part forging
By designing an automatic material push mechanism, using a linear motor and jet structure to automatically eject the auto parts and clean the mold, the problem of time-consuming and labor-intensive manual operation in the existing technology is solved, and an efficient and controllable production process is achieved.
Patent Information
- Application Number
- CN202421146888.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-24
AI Technical Summary
During the forging of automotive accessories, the production pace of stamping machines is slow, and it is necessary to manually remove molded accessories and clean mold residues, which is time-consuming and labor-intensive and difficult to control the jet volume.
An automatic material pushing mechanism is designed, including a hydraulic forging machine, a linear motor, a slide rail, a push head and a jet structure. The air pump outputs high-pressure gas and automatically ejects the accessories and cleans the mold, and the gas volume can be achieved through solenoid valves and exhaust pipes. Controlled jet.
It realizes automatic ejection molding accessories without manual operation, simplifies operation, and through high-pressure gas cleaning and cooling, the gas volume is controllable, the stability is good, and the production efficiency is improved.
Smart Images

Figure CN222288690U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automobile parts manufacturing, in particular to an automatic material pushing mechanism used for forging automobile parts. Background Art
[0002] In the field of auto parts processing, a large part of auto parts need to be forged, which requires a stamping machine to press the red-hot raw materials. However, after stamping and forming, the processed parts need to be manually removed from the machine tool mold, which is not conducive to accelerating the production rhythm of the machine tool.
[0003] Moreover, after taking out the accessories, the staff needs to manually use an air gun to spray air into the pressing mold to clean up the remaining debris and dust in the mold, and cool down the mold at the same time to prevent the high temperature from affecting the performance. However, it requires special personnel to supervise the operation, which is time-consuming and labor-intensive, and it is difficult to control the amount of air spray. Utility Model Content
[0004] The purpose of the utility model is to provide a reasonably designed automatic material pushing mechanism for forging automobile parts in view of the defects and shortcomings of the prior art, which can solve the above-mentioned defects.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: it comprises a workbench, on which a hydraulic forging machine is installed, a mold for forging is movably installed in the hydraulic forging machine, parallel linear motors and slide rails are respectively provided on both sides of the workbench, the sliders on the linear motor and the slide rails are connected with connecting plates, a pushing head is installed on the connecting plate, the pushing head is arranged opposite to the hydraulic forging machine, and an injection structure connected to the pushing head is provided on the workbench.
[0006] Preferably, the jet structure includes an air pump arranged on a workbench, a gas tank is arranged on one side of the air pump, the air outlet of the air pump is connected to the gas tank through an air inlet pipe, and the gas tank is connected to a solenoid valve; a main gas pipeline is opened in the horizontal front-to-back direction in the pushing head, and a number of exhaust pipelines are connected to the two sides of the main gas pipeline through a number of connecting pipelines, the exhaust pipelines are vertically opened in the pushing head, and the exhaust pipelines are all through holes, and the outlet of the solenoid valve is connected to the main gas pipeline through an air outlet pipe.
[0007] Preferably, a one-way valve is provided on the air inlet pipe, and the flow direction of the one-way valve is toward the gas tank.
[0008] Preferably, a plurality of flexible wear-resistant strips are provided on the front side of the pushing head.
[0009] Preferably, a barometer is provided on the gas tank.
[0010] After adopting the above structure, the beneficial effects of the utility model are:
[0011] 1. This device uses a linear motor to drive the connecting plate and the push head to eject the pressed accessories. There is no need for manual removal, and the operation is simple and convenient.
[0012] 2. This device outputs high-pressure gas through an air pump, stores it in a gas tank, and uses the gas to spray out from the push head to clean and cool the mold while ejecting the accessories. The gas volume is controllable and the stability is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a right side view of the structure of the utility model;
[0014] Figure 2 It is a left side view of the structure of the utility model;
[0015] Figure 3 It is a rear side view of the structure of the utility model;
[0016] Figure 4 This is a front-to-back cross-sectional view of the internal structure of the push head in the utility model;
[0017] Figure 5 It is a left-right sectional view of the internal structure of the push head in the utility model.
[0018] Description of reference numerals:
[0019] 1. Workbench; 2. Hydraulic forging machine; 3. Die; 4. Linear motor; 5. Slide rail; 6. Connecting plate; 7. Pushing head; 7-1. Main gas pipeline; 7-2. Connecting pipeline; 7-3. Exhaust pipeline; 8. Air pump; 9. Inlet pipe; 10. One-way valve; 11. Gas tank; 12. Solenoid valve; 13. Barometer; 14. Exhaust pipe; 15. Flexible wear-resistant strip. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-Figure 2 As shown, it includes a workbench 1, on which a hydraulic forging machine 2 is installed, in which a mold 3 for forging is movably installed, and parallel linear motors 4 and slide rails 5 are respectively provided on both sides of the workbench 1, and sliders on the linear motor 4 and the slide rails 5 are connected with connecting plates 6, on which a pushing head 7 is installed, and the pushing head 7 is arranged opposite to the hydraulic forging machine 2, and an injection structure connected to the pushing head 7 is provided on the workbench 1.
[0022] See also Figure 1-Figure 5 As shown, the jet structure includes an air pump 8 arranged on the workbench 1, a gas tank 11 is arranged on one side of the air pump 8, the air outlet of the air pump 8 is connected to the gas tank 11 through an air inlet pipe 9, and the gas tank 11 is connected to a solenoid valve 12; a main gas pipeline 7-1 is opened in the horizontal front-to-back direction in the pushing head 7, and a plurality of exhaust pipelines 7-3 are connected to the two sides of the main gas pipeline 7-1 through a plurality of connecting pipelines 7-2, the exhaust pipeline 7-3 is vertically opened in the pushing head 7, and the exhaust pipelines 7-3 are all through holes, the outlet of the solenoid valve 12 is connected to the main gas pipeline 7-1 through an air outlet pipe 14, a one-way valve 10 is arranged on the air inlet pipe 9, and the flow direction of the one-way valve 10 is toward the gas tank 11.
[0023] As an optimization scheme of the utility model, gas is output through the air pump 8, and the pressure of the gas is higher than the air pressure in the gas tank 11, so that the one-way valve 10 can be automatically opened, and the gas enters the gas tank 11 for storage. When the solenoid valve 12 is opened, the gas can flow out from the outlet pipe 14 and enter the main gas pipeline 7-1, and then be diverted through a number of connecting pipes 7-2 and ejected from the upper and lower ends of the exhaust pipe 7-3 respectively.
[0024] See also Figure 1-Figure 4 As shown, a plurality of flexible wear-resistant strips 15 are provided on the front side of the pushing head 7 .
[0025] As an optimization solution of the present invention, a flexible wear-resistant strip 15 is provided to reduce the wear caused by repeated use. At the same time, the flexible contact can reduce the damage to the surface of the accessory during the pushing process.
[0026] See also Figure 1-Figure 2 As shown, the gas tank 11 is provided with a barometer 13 .
[0027] As an optimization solution of the present utility model, the provision of a barometer 13 can facilitate the staff to monitor the air pressure status in real time and prevent the air pressure from being unbalanced.
[0028] The principle and use process of this utility model:
[0029] When in use, first install the mold 3 into the hydraulic forging machine 2, start the air pump 8, fill the gas tank 11 with enough gas, and then put the raw material to be forged on the mold 3 to start the hydraulic forging machine 2 to start working, press the accessories into shape, and then start the linear motor 4 to drive the connecting plate 6 and the push head 7 to move forward along the slide rail 5, and use the push head 7 to push out the formed accessories. At the same time, when the push head 7 reaches between the upper and lower molds 3, the solenoid valve 12 is opened, and high-pressure gas is ejected from the exhaust pipe 7-3 to clean the inside of the mold 3. At the same time, since the push head 7 is blocked between the upper and lower molds 3, the airflow will automatically flow to both sides after passing through the inside of the mold 3, and at the same time, it will bring out impurities without staying in the air. After closing the solenoid valve 12, the linear motor 4 is controlled to retract the push head 7, and a single processing operation is completed.
[0030] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or within the equivalent forms of such scope and boundaries.
Claims
1. An automatic material pushing mechanism for forging automobile parts, comprising a workbench (1), a hydraulic forging machine (2) being mounted on the workbench (1), a forging die (3) being movably mounted in the hydraulic forging machine (2), and characterized in that: A parallel linear motor (4) and a slide rail (5) are respectively provided on both sides of the workbench (1); a connecting plate (6) is connected to the sliders on the linear motor (4) and the slide rail (5); a push head (7) is installed on the connecting plate (6); the push head (7) is arranged facing the hydraulic forging machine (2); and an air jet structure connected to the push head (7) is provided on the workbench (1).
2. The automatic material pushing mechanism for forging automobile parts according to claim 1 is characterized in that: The jet structure comprises an air pump (8) arranged on a workbench (1), an air tank (11) being arranged on one side of the air pump (8), an air outlet of the air pump (8) being connected to the air tank (11) via an air inlet pipe (9), and an electromagnetic valve (12) being connected to the air tank (11); a main air pipeline (7-1) being opened in the horizontal front-to-back direction in the pushing head (7), a plurality of exhaust pipelines (7-3) being connected to both sides of the main air pipeline (7-1) via a plurality of connecting pipelines (7-2), the exhaust pipelines (7-3) being opened vertically in the pushing head (7), and the exhaust pipelines (7-3) are all through holes, and the outlet of the electromagnetic valve (12) is connected to the main air pipeline (7-1) via an air outlet pipe (14).
3. The automatic material pushing mechanism for forging automobile parts according to claim 2 is characterized in that: The air inlet pipe (9) is provided with a one-way valve (10), and the flow direction of the one-way valve (10) is toward the air tank (11).
4. The automatic material pushing mechanism for forging automobile parts according to claim 3 is characterized in that: A plurality of flexible wear-resistant strips (15) are provided on the front side of the pushing head (7).
5. The automatic material pushing mechanism for forging automobile parts according to claim 4 is characterized in that: The gas tank (11) is provided with a barometer (13).
