Numerical control vertical type twill grinding machine with noise reduction function

By setting up an asynchronous motor drive threaded rod on a CNC vertical twill grinder to drive the noise reduction frame to cover the parts and turning tool mounting seats, the motor shutdown is controlled by using pressure sensors, which solves the processing noise problem and improves the working environment and processing quality.

CN222288826UActive Publication Date: 2025-01-03NANTONG JIECHUANG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420898905.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-01-03
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

When processing parts of CNC vertical twill grinders, the high-speed rotating turning tool or grinding wheel contacts the parts, causing noise vibration, affecting the working environment and the processing quality of the parts.

Method used

A CNC vertical twill grinder with noise reduction function was designed. By setting an asynchronous motor on the vertical console, the threaded rod is driven to rotate, and the noise reduction frame is moved to cover the part fixing seat and turning tool mount, and the pressure is used. The sensor controls the asynchronous motor to shut down to achieve noise isolation.

Benefits of technology

It effectively reduces noise during turning, improves the workshop working environment, and improves processing accuracy and workshop communication efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a numerical control vertical type twill grinding machine with a noise reduction function, which belongs to the technical field of numerical control vertical type twill grinding machines and comprises a twill grinding machine, a vertical type control table is arranged on the twill grinding machine, and a part fixing seat and a turning tool mounting seat are arranged on the twill grinding machine. And a noise reduction structure and a control structure are arranged at the top of the vertical console. According to the numerical control vertical twill grinding machine with the noise reduction function, the noise reduction structure and the control structure are arranged, an asynchronous motor is used as a driving source, a threaded rod is controlled to rotate through mechanical transmission, and then a connecting piece in threaded connection with the outer surface of the threaded rod drives a noise reduction frame to move downwards; and the noise reduction frame is moved to cover the part fixing seat and the turning tool mounting seat until a pressing plate in the control assembly is in contact with a pressure sensor at the top of the cross grain grinding machine, so that operation of the asynchronous motor is stopped, noise generated in the turning process is isolated through the noise reduction frame, and the working environment in a workshop is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of numerically controlled vertical twill grinders, in particular to a numerically controlled vertical twill grinder with a noise reduction function. Background Art

[0002] CNC vertical bevel grinder is a high-precision machining equipment, mainly used for grinding various cylindrical or conical parts. It is mainly composed of machine tool, worktable, turning unit, control console and cooling system. The machine tool is the basis of CNC vertical grinder, usually made of cast iron or steel, supporting the weight of the whole machine. The worktable is located above the machine tool and is used to place the parts to be processed. It can move along the guide rails along the X-axis and Y-axis to realize the positioning and processing of parts. The turning unit is the core part of the CNC vertical grinder, which is composed of a turning tool mounting seat, a workpiece fixing seat and a feeding mechanism, and can grind parts. The control console is the human-computer interaction part of the CNC vertical grinder, which is used to realize the motion control and processing control of the machine.

[0003] In the current existing technology, when a CNC vertical twill grinder is processing parts, the high-speed rotating turning tool or grinding wheel will contact the processed parts, causing vibration and noise, thereby affecting the working environment in the workshop and the communication between operators, thereby affecting the processing and turning of parts. Therefore, a CNC vertical twill grinder with noise reduction function is proposed to solve the above problems. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a CNC vertical twill grinder with a noise reduction function, which has the advantage of the noise reduction function and solves the problem that when the CNC vertical twill grinder processes parts, the high-speed rotating turning tool or grinding wheel will contact the processed parts, causing vibration and noise, thereby affecting the working environment in the workshop, and at the same time affecting the communication between operators, thereby affecting the processing and turning of parts.

[0005] To achieve the above object, the utility model provides the following technical solutions: a CNC vertical bevel grinder with noise reduction function, comprising a bevel grinder, a vertical control console is provided on the bevel grinder, a part fixing seat and a turning tool mounting seat are provided on the bevel grinder, and a noise reduction structure and a control structure are provided on the top of the vertical control console;

[0006] The noise reduction structure includes a mounting frame fixedly mounted on the top of the vertical control console, a threaded rod with one end penetrating through and extending to the outside of the mounting frame is rotatably mounted on the twill grinder, a supporting assembly for supporting the rotation of the threaded rod is arranged inside the mounting frame, a connecting piece is threadedly connected to the outer surface of the threaded rod, a noise reduction frame for isolating noise is fixedly mounted on one side of the connecting piece, and a guide assembly for limiting the up and down movement trajectory of the noise reduction frame is arranged on the twill grinder.

[0007] Furthermore, the control structure includes an asynchronous motor, which is fixedly mounted on the top of the mounting frame. A transmission component for driving the threaded rod to rotate is provided on one side of the asynchronous motor, and a control component for controlling the shutdown of the asynchronous motor is provided on the noise reduction frame.

[0008] Furthermore, the vertical control console is fixedly mounted on the bevel grinder, and the part fixing seat and the turning tool mounting seat are both mounted on the bevel grinder.

[0009] Furthermore, the support assembly includes a bearing and a circular groove, the circular groove is opened at the top of the installation frame, the bearing is fixedly installed on the inner circumferential wall of the circular groove, and the inner circumferential wall of the bearing is fixedly connected to the outer surface of the threaded rod.

[0010] Furthermore, the noise reduction frame includes a soundproof cover and soundproof glass, a mounting groove is provided on the front of the soundproof cover, the soundproof glass is fixedly installed inside the mounting groove, and one side of the soundproof cover is fixedly connected to a connecting piece.

[0011] Furthermore, the guide assembly includes a limit bar and a guide groove, the limit bar is fixedly installed on the bevel grinder, the guide groove is opened on the back of the noise reduction frame, and the inner wall of the guide groove is slidably connected to the outer surface of the limit bar.

[0012] Furthermore, the installation frame includes a support frame and two installation hoops, the two installation hoops are fixedly installed on the top of the support frame, the support frame is fixedly installed on the top of the vertical control console, and the asynchronous motor is fixedly installed in the two hoops.

[0013] Furthermore, the transmission assembly includes two bevel gears, the outer surfaces of the two bevel gears are meshed with each other, and the two bevel gears are respectively fixedly mounted on the threaded rod and the outer surface of the output shaft of the asynchronous motor.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] The CNC vertical twill grinder with noise reduction function is provided with a noise reduction structure and a control structure, thereby utilizing an asynchronous motor as a driving source and controlling the rotation of a threaded rod through mechanical transmission, so that a connector threaded on the outer surface of the threaded rod drives a noise reduction frame to move downward, so that the movable noise reduction frame covers a part fixing seat and a turning tool mounting seat until a pressure plate in a control component contacts a pressure sensor at the top of the twill grinder, thereby shutting down the operation of the asynchronous motor, and utilizing the noise reduction frame to isolate the noise generated during the turning process, thereby achieving a noise reduction effect, thereby ensuring the working environment in the workshop, and enhancing the practicality of the CNC vertical twill grinder with noise reduction function. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the utility model Figure 1 A in the enlarged view;

[0018] Figure 3 It is a three-dimensional schematic diagram of the structural connector and the noise reduction frame of the utility model.

[0019] In the figure: 1. Twill grinder; 2. Vertical control console; 3. Part fixing seat; 4. Turning tool mounting seat; 51. Mounting frame; 52. Threaded rod; 53. Support assembly; 54. Connector; 55. Noise reduction frame; 56. Guide assembly; 57. Asynchronous motor; 58. Transmission assembly; 59. Control assembly. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-3 In this embodiment, a CNC vertical bevel grinder with a noise reduction function includes a bevel grinder 1, a vertical control console 2 is arranged on the bevel grinder 1, a part fixing seat 3 and a turning tool mounting seat 4 are arranged on the bevel grinder 1, a noise reduction structure and a control structure are arranged on the top of the vertical control console 2, the vertical control console 2 is fixedly installed on the bevel grinder 1, and the part fixing seat 3 and the turning tool mounting seat 4 are both installed on the bevel grinder 1.

[0022] In the implementation of this example, the noise reduction structure includes a mounting frame 51 fixedly mounted on the top of the vertical control console 2, a threaded rod 52 with one end penetrating through and extending to the outside of the mounting frame 51 is rotatably mounted on the bevel grinder 1, and a support assembly 53 for supporting the rotation of the threaded rod 52 is arranged inside the mounting frame 51, and the support assembly 53 includes a bearing and a circular groove, the circular groove is opened on the top of the mounting frame 51, the bearing is fixedly mounted on the inner circumferential wall of the circular groove, and the inner circumferential wall of the bearing is fixedly connected to the outer surface of the threaded rod 52, so as to support the rotation of the threaded rod 52, and the outer surface of the threaded rod 52 A connector 54 is threadedly connected, and a noise reduction frame 55 for isolating noise is fixedly installed on one side of the connector 54, so as to cover the part fixing seat 3 and the turning tool mounting seat 4. The noise reduction frame 55 includes a soundproof cover and soundproof glass. A mounting groove is provided on the front of the soundproof cover, and the soundproof glass is fixedly installed inside the mounting groove. One side of the soundproof cover is fixedly connected to the connector 54, so as to isolate the noise generated during the turning process. A guide component 56 is provided on the twill grinder 1 for limiting the up and down movement trajectory of the noise reduction frame 55, so as to limit the up and down movement trajectory of the noise reduction frame 55.

[0023] Among them, the guide assembly 56 includes a limit bar and a guide groove. The limit bar is fixedly installed on the twill grinder 1, and the guide groove is opened on the back of the noise reduction frame 55. The inner wall of the guide groove is slidably connected to the outer surface of the limit bar, so as to limit the noise reduction frame 55 to move left and right only on the outer surface of the limit bar.

[0024] By adopting the above technical solution, the rotation of the threaded rod 52 is controlled, and then the connecting piece 54 threadedly connected to the outer surface of the threaded rod 52 drives the noise reduction frame 55 to move, thereby controlling the outer surface of the limit strip of the noise reduction frame 55 on the guide assembly 56 to move downward until the noise reduction frame 55 covers the part fixing seat 3 and the turning tool mounting seat 4, thereby utilizing the noise reduction frame 55 to isolate the noise caused by the turning parts.

[0025] In the present embodiment, the control structure includes an asynchronous motor 57, and the mounting frame 51 includes a support frame and two mounting hoops, the two mounting hoops are fixedly mounted on the top of the support frame, and the support frame is fixedly mounted on the top of the vertical control console 2, and the asynchronous motor 57 is fixedly mounted in the two hoops, which is convenient for the fixed installation and stable operation of the asynchronous motor 57, and the asynchronous motor 57 is fixedly mounted on the top of the mounting frame 51. A transmission component 58 for driving the threaded rod 52 to rotate is provided on one side of the asynchronous motor 57, and the transmission component 58 includes two bevel gears, and the outer surfaces of the two bevel gears are meshed with each other. The two bevel gears are fixedly mounted on the threaded rod 52 and the outer surface of the output shaft of the asynchronous motor 57, respectively, so that the rotating output shaft drives the threaded rod 52 to rotate through the meshing of the two bevel gears, and a control component 59 for controlling the shutdown of the asynchronous motor 57 is provided on the noise reduction frame 55.

[0026] Among them, the control component 59 includes two pressure sensors and a pressure plate, the pressure plate is fixedly installed on the front of the noise reduction frame 55, the pressure sensor is fixedly installed on the top of the noise reduction frame 55, and the other pressure sensor is fixedly installed on the twill grinder 1. Both pressure sensors are electrically connected to the asynchronous motor 57, so as to stop the operation of the asynchronous motor 57 after the noise reduction frame 55 moves to the standard position.

[0027] By adopting the above technical solution, the asynchronous motor 57 on the top of the mounting frame 51 can be started, so that the asynchronous motor 57 drives the output shaft to rotate, and the rotating output shaft drives the threaded rod 52 to rotate by meshing the two bevel gears in the transmission assembly 58. The pressure plate in the control assembly 59 can be used to contact the pressure sensor to shut down the asynchronous motor 57 and fix the position of the noise reduction frame 55.

[0028] The working principle of the above embodiment is:

[0029] When the CNC vertical bevel grinder with noise reduction function is in use, the asynchronous motor 57 on the top of the mounting frame 51 is started, so that the asynchronous motor 57 drives the output shaft to rotate, so that the rotating output shaft drives the threaded rod 52 to rotate by meshing the two bevel gears in the transmission assembly 58, and then the connector 54 threadedly connected to the outer surface of the threaded rod 52 drives the noise reduction frame 55 to move, so as to control the outer surface of the limit bar of the noise reduction frame 55 on the guide assembly 56 to move downward until the noise reduction frame 55 covers the part fixing seat 3 and the turning tool mounting seat 4, so that the pressure plate in the control assembly 59 contacts the pressure sensor, thereby shutting down the asynchronous motor 57 and fixing the position of the noise reduction frame 55, so as to use the noise reduction frame 55 to isolate the noise caused by turning parts.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A CNC vertical bevel grinding machine with noise reduction function, comprising a bevel grinding machine (1), characterized in that: The bevel grinding machine (1) is provided with a vertical control console (2), the bevel grinding machine (1) is provided with a parts fixing seat (3) and a turning tool mounting seat (4), and the top of the vertical control console (2) is provided with a noise reduction structure and a control structure; The noise reduction structure comprises a mounting frame (51) fixedly mounted on the top of a vertical control console (2); a threaded rod (52) having one end penetrating through and extending to the outside of the mounting frame (51) is rotatably mounted on the bevel grinder (1); a support assembly (53) for supporting the rotation of the threaded rod (52) is arranged inside the mounting frame (51); a connecting piece (54) is threadedly connected to the outer surface of the threaded rod (52); a noise reduction frame (55) for isolating noise is fixedly mounted on one side of the connecting piece (54); and a guide assembly (56) for limiting the upward and downward movement trajectory of the noise reduction frame (55) is arranged on the bevel grinder (1).

2. The CNC vertical bevel grinding machine with noise reduction function according to claim 1, characterized in that: The control structure comprises an asynchronous motor (57), the asynchronous motor (57) is fixedly mounted on the top of the mounting frame (51), a transmission assembly (58) for driving the threaded rod (52) to rotate is arranged on one side of the asynchronous motor (57), and a control assembly (59) for controlling the shutdown of the asynchronous motor (57) is arranged on the noise reduction frame (55).

3. The CNC vertical bevel grinding machine with noise reduction function according to claim 1, characterized in that: The vertical control console (2) is fixedly mounted on the bevel grinding machine (1), and the part fixing seat (3) and the turning tool mounting seat (4) are both mounted on the bevel grinding machine (1).

4. The CNC vertical bevel grinding machine with noise reduction function according to claim 1, characterized in that: The support assembly (53) comprises a bearing and a circular groove, wherein the circular groove is opened at the top of the mounting frame (51), the bearing is fixedly mounted on the inner peripheral wall of the circular groove, and the inner peripheral wall of the bearing is fixedly connected to the outer surface of the threaded rod (52).

5. The CNC vertical bevel grinding machine with noise reduction function according to claim 1, characterized in that: The noise reduction frame (55) comprises a soundproof cover and soundproof glass, a mounting groove is provided on the front of the soundproof cover, the soundproof glass is fixedly mounted inside the mounting groove, and one side of the soundproof cover is fixedly connected to a connecting piece (54).

6. The CNC vertical bevel grinding machine with noise reduction function according to claim 1, characterized in that: The guide assembly (56) comprises a limit bar and a guide groove, the limit bar is fixedly mounted on the bevel grinder (1), the guide groove is opened on the back side of the noise reduction frame (55), and the inner wall of the guide groove is slidably connected to the outer surface of the limit bar.

7. The CNC vertical bevel grinding machine with noise reduction function according to claim 2, characterized in that: The installation frame (51) comprises a support frame and two installation hoops, the two installation hoops are fixedly installed on the top of the support frame, the support frame is fixedly installed on the top of the vertical control console (2), and the asynchronous motor (57) is fixedly installed in the two hoops.

8. The CNC vertical bevel grinding machine with noise reduction function according to claim 2, characterized in that: The transmission assembly (58) includes two bevel gears, the outer surfaces of the two bevel gears are meshed with each other, and the two bevel gears are respectively fixedly mounted on the threaded rod (52) and the outer surface of the output shaft of the asynchronous motor (57).