Interrupt cutting saw with sampling mechanism
By introducing a sampling mechanism and an automatic drive system into the interrupted cutting saw, the problem of low manual sampling efficiency is solved, automatic cutting and processing of profiles is realized, and cutting processing efficiency and applicability are improved.
Patent Information
- Application Number
- CN202323559124.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2033-12-26
AI Technical Summary
Existing cutting equipment relies on manual sampling, resulting in large workload and low efficiency, and cannot effectively improve the degree of automation of profile segmentation process.
An interrupt cutting saw with sampling mechanism is designed to realize automatic movement and push of cutting components through transverse driving and screw transmission principles, and the automatic clamping and placement of the cut parts is combined with the cylinder and clamping frame. Push motor and cutting motor drive the cutting saw blade for cutting.
It realizes automatic pick-up and placement of profiles, improves cutting and processing efficiency, is suitable for cutting objects in different positions and widths, and simplifies the processing flow of staff.
Smart Images

Figure CN222288980U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting saws, in particular to an interrupted cutting saw with a sampling mechanism. Background Art
[0002] Profiles are objects with certain geometric shapes made of iron or steel and materials with certain strength and toughness through rolling, extrusion, casting and other processes. This type of material has a certain appearance size, a certain cross-section shape, and certain mechanical and physical properties. Profiles can be used alone or further processed into other manufactured products, and are often used in building structures and manufacturing and installation. Mechanical engineers can select the specific shape, material, heat treatment state, mechanical properties and other parameters of the profile according to the design requirements, and then divide the profile according to the specific size and shape requirements, and then further process or heat treat it to achieve the design accuracy requirements. The material, specifications and dimensions of the profile can refer to the corresponding national standards. In the process of dividing the profile, an automatic interruption saw is required. The automatic interruption saw is an automated equipment that can achieve the profile cutting effect.
[0003] Existing cutting equipment uses manual labor to pick up objects, which not only requires a large workload, but also has low manual efficiency. Utility Model Content
[0004] In view of the above problems, the utility model provides an interrupted cutting saw with a sampling mechanism, which takes out the parts cut off the conveyor belt through the sampling component, completes the automatic taking and placing of objects, facilitates the subsequent processing by the staff, and effectively improves the cutting processing efficiency.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] An interrupted cutting saw with a sampling mechanism comprises a main frame and a cutting machine base, wherein the main frame is fixedly provided with a transverse rack for transverse guiding drive of the cutting machine base, and the cutting machine base is provided with a transverse drive matching with the transverse rack; the cutting machine base is fixedly provided with a cutting frame and a sampling assembly, the cutting frame is provided with a pushing assembly for driving the cutting assembly to move, the cutting assembly is fixedly installed on the pushing assembly, and a discharging cylinder is fixedly installed on the cutting frame, the output end of the discharging cylinder is fixedly connected with a discharging push plate, and the discharging push plate is slidably connected to the side wall of the cutting frame.
[0007] As a further solution of the utility model: the pushing assembly includes a pushing motor and a pushing guide rail fixedly arranged on the cutting frame, the output end of the pushing motor is fixedly connected to a screw rod assembly, and the screw rod assembly is rotatably mounted on the cutting frame; the pushing guide rail is slidably connected to a pushing slide, and the pushing slide is fixedly mounted on the screw rod assembly.
[0008] As a further solution of the utility model: the cutting assembly includes a cutting motor and a bearing seat fixedly mounted on the pushing slide, a cutting shaft is rotatably mounted on the bearing seat, one end of the cutting shaft is connected to the cutting motor output shaft through a belt transmission member, and a cutting saw blade is fixedly mounted on the other end of the cutting shaft.
[0009] As a further solution of the utility model: the sampling assembly includes a sampling base, a flip shaft is rotatably installed on the sampling base, a gantry bracket is fixedly connected to the upper end of the flip shaft, and a lower clamping frame and an upper clamping frame for clamping parts are installed on the gantry bracket.
[0010] As a further solution of the utility model: two sets of lifting guide rails are fixedly arranged at the front end of the gantry bracket, the lower clamping frame and the upper clamping frame are slidably connected to the lifting guide rails, and cylinder one and cylinder two are installed on the gantry bracket, the output end of cylinder one is connected to the lower clamping frame, and the output end of cylinder two is connected to the upper clamping frame.
[0011] As a further solution of the utility model: a cylinder three is fixedly installed at the lower end of the sampling base, a driving push plate is fixedly connected to the output end of the cylinder three, a flip rack is fixedly arranged on the driving push plate, and a flip gear meshing with the flip rack is fixedly installed on the flip shaft.
[0012] Beneficial effects of the utility model:
[0013] The parts cut from the conveyor belt are taken out through the sampling component to complete the automatic placement of objects, which is convenient for the staff to handle later and effectively improves the cutting efficiency.
[0014] The cutting machine base is driven to move along the transverse rack through the transverse drive, so as to adjust the position of the cutting component to cut the parts at different transverse positions; the push slide is driven to slide back and forth along the push guide rail by the screw transmission principle, so as to realize the cutting and pushing of the cutting component and cut objects at different positions and widths; effectively ensure the cutting range and improve applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a structural schematic diagram of the cutting frame of the utility model;
[0017] Figure 3 It is a structural schematic diagram of the cutting assembly of the utility model;
[0018] Figure 4 It is a three-dimensional structural schematic diagram of the sampling assembly of the utility model;
[0019] Figure 5 It is a schematic diagram of the axonometric structure of the sampling assembly of the utility model;
[0020] In the figure: 1. Main frame; 2. Transverse rack; 3. Cutting machine base; 4. Transverse drive; 5. Cutting frame; 6. Sampling assembly; 61. Sampling base; 62. Gantry bracket; 63. Cylinder one; 64. Lifting guide rail; 65. Cylinder two; 66. Lower clamping frame; 67. Upper clamping frame; 68. Cylinder three; 69. Driving push plate; 610. Flip rack; 611. Flip shaft; 612. Flip gear; 7. Cutting assembly; 71. Cutting motor; 72. Belt transmission; 73. Bearing seat; 74. Cutting shaft; 75. Cutting saw blade; 8. Pushing assembly; 81. Pushing motor; 82. Pushing guide rail; 83. Pushing slide; 84. Screw assembly; 9. Discharging cylinder; 10. Discharging push plate. Implementation
[0021] The technical solution of the utility model is described below in conjunction with the accompanying drawings and embodiments.
[0022] like Figures 1 to 5 As shown, the utility model describes an interrupted cutting saw with a sampling mechanism, comprising a main frame 1 and a cutting machine base 3, the main frame 1 is fixedly provided with a transverse rack 2 for transverse guiding drive of the cutting machine base, the cutting machine base 3 is provided with a transverse drive 4 matched with the transverse rack 2; the cutting machine base 3 is fixedly provided with a cutting frame 5 and a sampling component 6, the cutting frame 5 is provided with a pushing component 8 for driving the cutting component 7 to move, the cutting component 7 is fixedly installed on the pushing component 8, the cutting frame 5 is fixedly provided with a discharging cylinder 9, the output end of the discharging cylinder 9 is fixedly connected with a discharging push plate 10, the discharging push plate 10 is slidably connected to the side wall of the cutting frame 5, wherein the transverse drive is driven by a motor and the transverse gear matched with the transverse rack 2 is driven.
[0023] The pushing assembly 8 includes a pushing motor 81 and a pushing guide rail 82 fixedly arranged on the cutting frame 5. The output end of the pushing motor 81 is fixedly connected to a screw assembly 84, and the screw assembly 84 is rotatably mounted on the cutting frame 5; the pushing guide rail 82 is slidably connected to a pushing slide 83, and the pushing slide 83 is fixedly mounted on the screw assembly 84.
[0024] When the cutting assembly 7 needs to be pushed, the pushing motor 81 works to drive the threaded screw in the screw assembly 84 to rotate, wherein the threaded sleeve in the screw assembly 84 is fixedly connected to the pushing slide 83, and the screw transmission principle is utilized to drive the pushing slide 83 to slide back and forth along the pushing guide rail 82, thereby realizing the cutting and pushing of the cutting assembly 7, and realizing the cutting of objects at different positions and different widths.
[0025] The cutting assembly 7 includes a cutting motor 71 and a bearing seat 73 fixedly mounted on the pushing slide 83, a cutting shaft 74 is rotatably mounted on the bearing seat 73, one end of the cutting shaft 74 is connected to the output shaft of the cutting motor 71 through a belt transmission member 72, and a cutting saw blade 75 is fixedly mounted on the other end of the cutting shaft 74.
[0026] When the object needs to be cut, the cutting motor 71 drives the belt transmission member 72 to rotate, and the belt transmission member 72 drives the cutting shaft 74 and the cutting saw blade 75 to rotate, and then drives the cutting saw to move through the pushing component 8 to achieve the cutting process of the object.
[0027] The sampling assembly 6 includes a sampling base 61 on which a flip shaft 611 is rotatably mounted. The upper end of the flip shaft 611 is fixedly connected to a gantry bracket 62 , on which a lower clamping frame 66 and an upper clamping frame 67 for clamping parts are mounted.
[0028] Two sets of lifting guide rails 64 are fixedly provided at the front end of the gantry bracket 62, and the lower clamping frame 66 and the upper clamping frame 67 are both slidably connected to the lifting guide rails 64. Cylinder 1 63 and cylinder 2 65 are installed on the gantry bracket 62, and the output end of cylinder 1 63 is connected to the lower clamping frame 66, and the output end of cylinder 2 65 is connected to the upper clamping frame 67.
[0029] A cylinder three 68 is fixedly installed at the lower end of the sampling base 61, and a driving push plate 69 is fixedly connected to the output end of the cylinder three 68. A flip rack 610 is fixedly provided on the driving push plate 69, and a flip gear 612 meshing with the flip rack 610 is fixedly installed on the flip shaft 611.
[0030] The parts cut off from the conveyor belt are taken out through the sampling component 6 to facilitate the subsequent processing by the staff. First, the cylinder three 68 is used to drive the flip rack 610 to slide, and the flip rack 610 drives the flip gear 612 and the flip shaft 611 to rotate. The flip shaft 611 is used to drive the gantry bracket 62 to rotate, and the clamping frame is flipped to the conveying mechanism. When the cut object moves between the two clamping frames, the cylinder one 63 and the cylinder two 65 are used to drive the two clamping frames to move toward each other at the same time. After clamping the object, the clamping frame moves upward under the action of the cylinder and separates from the conveying mechanism, and then the gantry bracket 62 is rotated and reset by the cylinder three 68, and then the two clamping frames are driven to slide away from each other at the same time by the cylinder one 63 and the cylinder two 65, and the clamped object is put down, completing the automatic placement of the object.
[0031] Working principle: The objects to be cut are fed to the cutting saw through the existing conveying mechanism for cutting, and the cutting machine base 3 is driven to move along the transverse rack 2 through the transverse drive 4, so as to adjust the position of the cutting assembly 7 to cut the parts at different transverse positions. When the objects need to be cut, the cutting motor 71 drives the belt transmission member 72 to rotate, and the belt transmission member 72 drives the cutting shaft 74 and the cutting saw blade 75 to rotate, and the push motor 81 drives the threaded screw in the screw assembly 84 to rotate, wherein the threaded sleeve in the screw assembly 84 is fixedly connected to the push slide 83, and the push slide 83 is driven to slide back and forth along the push guide rail 82 by the screw transmission principle, thereby realizing the cutting and pushing of the cutting assembly 7, and realizing the cutting of objects at different positions and different widths. When the object is cut, The discharging cylinder 9 drives the discharging push plate 10 to move, pushes the objects to the conveying mechanism, and then the cut objects are clamped by the sampling component 6. Specifically, the cylinder three 68 is first used to drive the flip rack 610 to slide, and the flip rack 610 drives the flip gear 612 and the flip shaft 611 to rotate, and the flip shaft 611 is used to drive the gantry bracket 62 to rotate, and the clamping frame is flipped to the conveying mechanism. When the cut object moves between the two clamping frames, the cylinder one 63 and the cylinder two 65 are used to drive the two clamping frames to move toward each other at the same time. After clamping the object, the clamping frame moves upward under the action of the cylinder and separates from the conveying mechanism, and then the gantry bracket 62 is rotated and reset by the cylinder three 68, and then the two clamping frames are driven to slide away from each other at the same time by the cylinder one 63 and the cylinder two 65, and the clamped objects are put down, completing the automatic placement of the objects.
[0032] In the description of the present utility model, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present utility model. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. An interrupted cutting saw with a sampling mechanism, characterized in that: The invention comprises a main frame (1) and a cutting machine base (3), wherein a transverse rack (2) for transversely guiding and driving the cutting machine base is fixedly arranged on the main frame (1), and a transverse drive (4) matched with the transverse rack (2) is installed on the cutting machine base (3); a cutting frame (5) and a sampling component (6) are fixedly arranged on the cutting machine base (3), a pushing component (8) for driving the cutting component (7) to move is arranged on the cutting frame (5), and the cutting component (7) is fixedly mounted on the pushing component (8), and a discharge cylinder (9) is fixedly mounted on the cutting frame (5), and a discharge push plate (10) is fixedly connected to the output end of the discharge cylinder (9), and the discharge push plate (10) is slidably connected to the side wall of the cutting frame (5).
2. The interrupted cutting saw with a sampling mechanism according to claim 1, characterized in that: The pushing assembly (8) comprises a pushing motor (81) and a pushing guide rail (82) fixedly mounted on the cutting frame (5); the output end of the pushing motor (81) is fixedly connected to a screw assembly (84), and the screw assembly (84) is rotatably mounted on the cutting frame (5); and a pushing slide (83) is slidably connected to the pushing guide rail (82), and the pushing slide (83) is fixedly mounted on the screw assembly (84).
3. The interrupted cutting saw with a sampling mechanism according to claim 2, characterized in that: The cutting assembly (7) comprises a cutting motor (71) and a bearing seat (73) fixedly mounted on a push slide (83); a cutting shaft (74) is rotatably mounted on the bearing seat (73); one end of the cutting shaft (74) is connected to an output shaft of the cutting motor (71) via a belt transmission member (72); and a cutting saw blade (75) is fixedly mounted on the other end of the cutting shaft (74).
4. The interrupted cutting saw with a sampling mechanism according to claim 1, characterized in that: The sampling assembly (6) comprises a sampling base (61), a turning shaft (611) being rotatably mounted on the sampling base (61), a gantry bracket (62) being fixedly connected to the upper end of the turning shaft (611), and a lower clamping frame (66) and an upper clamping frame (67) for clamping parts being mounted on the gantry bracket (62).
5. The interrupted cutting saw with a sampling mechanism according to claim 4, characterized in that: Two sets of lifting guide rails (64) are fixedly arranged at the front end of the gantry support (62), and the lower clamping frame (66) and the upper clamping frame (67) are both slidably connected to the lifting guide rails (64). Cylinder 1 (63) and cylinder 2 (65) are installed on the gantry support (62), and the output end of cylinder 1 (63) is connected to the lower clamping frame (66), and the output end of cylinder 2 (65) is connected to the upper clamping frame (67).
6. The interrupted cutting saw with a sampling mechanism according to claim 4, characterized in that: A cylinder three (68) is fixedly mounted on the lower end of the sampling base (61); a driving push plate (69) is fixedly connected to the output end of the cylinder three (68); a flip rack (610) is fixedly mounted on the driving push plate (69); and a flip gear (612) meshingly connected to the flip rack (610) is fixedly mounted on the flip shaft (611).
