Automatic cutter position adjusting structure of gear shaping machine for speed reducer production
By designing an automatic adjustment structure in the gear plug machine, and using cylinders and drive parts to control the sliding and rotation of the movable seat and the gear plug tool piece, the problems of complex tool position adjustment and inconvenient maintenance in the prior art are solved, and efficient automatic Adjust and reduce costs.
Patent Information
- Application Number
- CN202420981832.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The tool position adjustment structure of the existing gear insertion machine is complicated, has inconvenient maintenance, and requires manual operation, resulting in inefficiency.
An automatic adjustment structure including a frame, cylinder, movable seat, drive member and limit bar is designed. The sliding and rotation of the movable seat and the toothed tool part are controlled by the cylinder to realize automatic adjustment of the tool position, simplifying the structure and Reduced maintenance costs.
It realizes automatic adjustment of the tooth insertion tool position, simplifies structural design, reduces manufacturing and maintenance costs, and improves production efficiency.
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Figure CN222289021U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear shaping machines, and in particular to an automatic tool position adjustment structure of a gear shaping machine for reducing machine production. Background Art
[0002] During the production process of reducers, the gears inside them need to be processed by a gear shaping machine. A gear shaping machine is a metal cutting machine that uses a gear shaping cutter to process internal and external spur and helical cylindrical gears and other toothed parts according to the spreading method. When the gear shaping machine is processing gears, due to the wear of the gear shaping cutter tip, the tool needs to be sharpened after processing a certain number of workpieces. The tool thickness will gradually become thinner, so it is necessary to constantly adjust the tool position. At the same time, due to the change of different workpieces or fixtures, the tooth position of the workpiece will change, and the tool position adjustment also needs to be performed. The tool position adjustment method of gear shaping machines at home and abroad mostly adopts manual adjustment, which is very troublesome to operate.
[0003] In this regard, Chinese patent announcement number CN219324840U discloses "a structure for automatically adjusting the tool position of a gear shaping machine, in which a clutch is arranged on the ball head of the ball tie rod of a conventional gear shaping machine, and the clutch is pushed by hydraulic oil entering the ball head to engage the clutch with the ball head seat, and then the motor for the tooth movement of the tool shaft drives the tool shaft to rotate, driving the ball head seat to rotate, and the ball tie rod shaft to rotate through the clutch, and finally the tool shaft is moved up and down, thereby realizing automatic adjustment of the tool position."
[0004] The above patent ensures that the ball head and the ball head seat are locked or disengaged through the clutch assembly by installing an integrated clutch assembly inside the ball head. When the two are locked, the motor that drives the cutter shaft to rotate with the help of the cutter shaft tooth movement drives the ball head seat to rotate. Among them, there are many components inside the clutch assembly and the entire structure is complex. Once a component fails, the maintenance process is very troublesome. In view of this, the utility model proposes an automatic tool position adjustment structure for a gear shaping machine for reducer production. Utility Model Content
[0005] The utility model provides an automatic tool position adjustment structure for a gear shaping machine used in the production of a reducer, which solves the problem that the tool position adjustment structure in the prior art is complicated and not conducive to maintenance.
[0006] The technical solution of the utility model is as follows: an automatic tool position adjustment structure of a gear shaping machine for reducing machine production, comprising a frame, a slide groove is provided at one end of the top of the frame, a movable seat is slidably connected to the inner side of the slide groove, a cylinder 1 is fixedly connected to the other end of the top of the frame, an output end of the cylinder 1 is fixedly connected to the movable seat, a gear shaping cutter for processing a gear part is rotatably connected to the bottom of the movable seat, and a driving member for driving the gear shaping cutter to rotate is arranged on the top of the movable seat.
[0007] Preferably, the gear shaping cutter comprises a telescopic shaft 1, which passes through the movable seat and is rotatably connected to the movable seat. The bottom end of the telescopic shaft 1 is fixedly connected to the gear shaping cutter, and one end of the bottom of the movable seat is provided with a pushing member for driving the gear shaping cutter to move in a vertical direction.
[0008] Preferably, the pushing member includes a second cylinder, the second cylinder is fixedly connected to the bottom of the movable seat, the output end of the second cylinder is fixedly connected to a sleeve plate, and one end of the sleeve plate is rotatably connected to the gear inserting cutter.
[0009] Preferably, the telescopic shaft 1 includes a sleeve shaft 1, the sleeve shaft 1 is rotatably connected to the movable seat, the bottom end of the sleeve shaft 1 is slidably connected to an insertion shaft 1, the outer side of the insertion shaft 1 is fixedly connected to a limit strip 1, and the limit strip 1 is slidably connected to the inner wall of the sleeve shaft 1.
[0010] Preferably, a limiting groove 1 matching with the limiting strip 1 is formed on the inner side of the sleeve shaft 1, and the limiting strip 1 can slide along the limiting groove 1.
[0011] Preferably, the driving member includes a bevel gear 1, which is fixedly connected to the top of the telescopic shaft 1, one end of the movable seat is rotatably connected to the telescopic shaft 2, one end of the telescopic shaft 2 is fixedly connected to the bevel gear 2, the bevel gear 2 is meshed with the bevel gear 1, one end of the top of the frame is fixedly connected to the motor, and the output shaft of the motor is fixedly connected to the other end of the telescopic shaft 2.
[0012] Preferably, the telescopic shaft 2 includes a sleeve shaft 2, one end of the sleeve shaft 2 is fixedly connected to the output shaft of the motor, the other end of the sleeve shaft 2 is slidably connected to an insertion shaft 2, the end of the insertion shaft 2 away from the sleeve shaft 2 is fixedly connected to a bevel gear 2, the outer side of the insertion shaft 2 is fixedly connected to a limit strip 2, and the limit strip 2 is slidably connected to the inner wall of the sleeve shaft 2.
[0013] Preferably, the inner wall of the second sleeve shaft is provided with a second limiting groove matching the second limiting strip, and the second limiting strip can slide along the second limiting groove.
[0014] Preferably,
[0015] The working principle and beneficial effects of the utility model are as follows: by controlling the first cylinder, the movable seat slides along the slide groove, which makes the gear shaping cutter move horizontally, thereby adjusting the processing depth of the gear shaping cutter on the tooth groove of the gear part; by controlling the second cylinder, the sleeve plate can drive the gear shaping cutter to move in the vertical direction, so that the gear shaping cutter and the gear part can be separated and contacted, the overall structure is simple, and the manufacturing cost and maintenance cost are greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0017] Figure 1 This is a schematic diagram of the structure of an automatic tool position adjustment structure of a gear shaping machine for reducing machine production according to the utility model;
[0018] Figure 2 It is a structural schematic diagram of the gear shaping cutter of the utility model;
[0019] Figure 3 It is a structural schematic diagram of the telescopic shaft 1 of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the driving member of the utility model;
[0021] Figure 5 It is a structural schematic diagram of the telescopic shaft 2 of the utility model.
[0022] In the figure: 1. frame; 2. gear member; 3. movable seat; 31. slideway; 4. cylinder 1; 5. gear shaping cutter member; 51. telescopic shaft 1; 511. sleeve shaft 1; 512. inserting shaft 1; 513. limit strip 1; 514. limit slot 1; 52. gear shaping cutter; 53. push member; 531. cylinder 2; 532. sleeve plate; 6. driving member; 61. bevel gear 1; 62. telescopic shaft 2; 621. sleeve shaft 2; 622. inserting shaft 2; 623. limit strip 2; 624. limit slot 2; 63. bevel gear 2; 64. motor. DETAILED DESCRIPTION
[0023] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figure 1~Figure 5As shown, this embodiment proposes an automatic tool position adjustment structure for a gear shaping machine for reducing machine production, including a frame 1, a slide groove 31 is provided at one end of the top of the frame 1, a movable seat 3 is slidably connected to the inner side of the slide groove 31, a cylinder 4 is fixedly connected to the other end of the top of the frame 1, an output end of the cylinder 4 is fixedly connected to the movable seat 3, a gear shaping cutter 5 for processing the gear part 2 is rotatably connected to the bottom of the movable seat 3, and a driving member 6 for driving the gear shaping cutter 5 to rotate is provided on the top of the movable seat 3. The gear shaping cutter 5 includes a telescopic shaft 51, which passes through the movable seat 3 and is rotatably connected to the movable seat 3. The bottom end of the telescopic shaft 51 is fixedly connected to the gear shaping cutter 52. One end of the bottom of the movable seat 3 is provided with a pushing member 53 for driving the gear shaping cutter 52 to move in the vertical direction. The pushing member 53 includes a cylinder 531, which is fixedly connected to the bottom of the movable seat 3. The output end of the cylinder 531 is fixedly connected to a sleeve plate 532, and one end of the sleeve plate 532 is rotatably connected to the gear shaping cutter 52.
[0025] By controlling the cylinder 1 4, the movable seat 3 slides along the slide groove 31, which makes the gear shaping cutter 5 move horizontally, thereby adjusting the processing depth of the gear shaping cutter 52 on the tooth groove of the gear part 2; by controlling the cylinder 2 531, the sleeve plate 532 can drive the gear shaping cutter 52 to move in the vertical direction, so that the gear shaping cutter 52 can be separated from and contacted with the gear part 2. The overall structure is simple, which greatly reduces the manufacturing cost and maintenance cost.
[0026] Further, the telescopic shaft 51 includes a sleeve shaft 511, which is rotatably connected to the movable seat 3, and the bottom end of the sleeve shaft 511 is slidably connected to the plug shaft 512, and the outer side of the plug shaft 512 is fixedly connected to the limit strip 513, and the limit strip 513 is slidably connected to the inner wall of the sleeve shaft 511. The inner side of the sleeve shaft 511 is provided with a limit groove 514 matching the limit strip 513, and the limit strip 513 can slide along the limit groove 514. When the gear shaping cutter 52 moves in the vertical direction, the sleeve shaft 511 can slide relative to the sleeve shaft 511, and the limit strip 513 can limit the relative rotation of the sleeve shaft 511 and the sleeve shaft 511, which makes the sleeve shaft 511 always rotate synchronously with the sleeve shaft 511.
[0027] Furthermore, the driving member 6 includes a bevel gear 1 61, which is fixedly connected to the top of the telescopic shaft 1 51, one end of the movable seat 3 is rotatably connected to the telescopic shaft 2 62, one end of the telescopic shaft 2 62 is fixedly connected to the bevel gear 2 63, the bevel gear 2 63 is meshed with the bevel gear 1 61, and one end of the top of the frame 1 is fixedly connected to the motor 64, and the output shaft of the motor 64 is fixedly connected to the other end of the telescopic shaft 2 62. By starting the motor 64 to drive the telescopic shaft 2 62 to rotate, the bevel gear 2 63 is rotated, and the bevel gear 1 61 drives the telescopic shaft 1 51 to rotate synchronously, so that the gear shaping cutter 52 is rotated to realize the processing of the gear member 2.
[0028] Further, the telescopic shaft 62 includes a sleeve shaft 621, one end of which is fixedly connected to the output shaft of the motor 64, and the other end of the sleeve shaft 621 is slidably connected to the plug shaft 622, and the end of the plug shaft 622 away from the sleeve shaft 621 is fixedly connected to the bevel gear 63, and the outer side of the plug shaft 622 is fixedly connected to the limit bar 623, and the limit bar 623 is slidably connected to the inner wall of the sleeve shaft 621. The inner wall of the sleeve shaft 621 is provided with a limit groove 624 matching the limit bar 623, and the limit bar 623 can slide along the limit groove 624. When the movable seat 3 is translated, relative sliding occurs between the sleeve shaft 621 and the plug shaft 622, and the limit bar 623 limits the relative rotation of the sleeve shaft 621 and the plug shaft 622, thereby ensuring the stability of the entire transmission process.
[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A gear shaping machine tool position automatic adjustment structure for reducing machine production, comprising a frame (1), characterized in that: A slide groove (31) is provided at one end of the top of the frame (1), a movable seat (3) is slidably connected to the inner side of the slide groove (31), a cylinder 1 (4) is fixedly connected to the other end of the top of the frame (1), an output end of the cylinder 1 (4) is fixedly connected to the movable seat (3), a gear shaping cutter (5) for processing the gear part (2) is rotatably connected to the bottom of the movable seat (3), and a driving member (6) for driving the gear shaping cutter (5) to rotate is provided at the top of the movable seat (3).
2. The automatic tool position adjustment structure of a gear shaping machine for reducing machine production according to claim 1 is characterized in that: The gear shaping cutter (5) comprises a telescopic shaft (51) which passes through the movable seat (3) and is rotatably connected to the movable seat (3). The bottom end of the telescopic shaft (51) is fixedly connected to the gear shaping cutter (52). One end of the bottom of the movable seat (3) is provided with a pushing member (53) which drives the gear shaping cutter (52) to move in a vertical direction.
3. The automatic tool position adjustment structure of a gear shaping machine for reducing machine production according to claim 2 is characterized in that: The pushing member (53) comprises a second cylinder (531), wherein the second cylinder (531) is fixedly connected to the bottom of the movable seat (3), and an output end of the second cylinder (531) is fixedly connected to a sleeve plate (532), and one end of the sleeve plate (532) is rotatably connected to the gear shaping cutter (52).
4. The automatic tool position adjustment structure of a gear shaping machine for reducing machine production according to claim 2 is characterized in that: The telescopic shaft (51) comprises a sleeve shaft (511), the sleeve shaft (511) is rotatably connected to the movable seat (3), the bottom end of the sleeve shaft (511) is slidably connected to an insertion shaft (512), the outer side of the insertion shaft (512) is fixedly connected to a limit strip (513), and the limit strip (513) is slidably connected to the inner wall of the sleeve shaft (511).
5. The automatic tool position adjustment structure of a gear shaping machine for reducing machine production according to claim 4 is characterized in that: A limiting groove (514) matching with the limiting strip (513) is provided on the inner side of the sleeve shaft (511), and the limiting strip (513) can slide along the limiting groove (514).
6. The automatic tool position adjustment structure of a gear shaping machine for reducing machine production according to claim 2 is characterized in that: The driving member (6) comprises a bevel gear 1 (61), wherein the bevel gear 1 (61) is fixedly connected to the top of the telescopic shaft 1 (51); one end of the movable seat (3) is rotatably connected to the telescopic shaft 2 (62); one end of the telescopic shaft 2 (62) is fixedly connected to the bevel gear 2 (63); the bevel gear 2 (63) is meshed with the bevel gear 1 (61); one end of the top of the frame (1) is fixedly connected to a motor (64); and an output shaft of the motor (64) is fixedly connected to the other end of the telescopic shaft 2 (62).
7. The automatic tool position adjustment structure of a gear shaping machine for reducing machine production according to claim 6 is characterized in that: The telescopic shaft 2 (62) comprises a sleeve shaft 2 (621), one end of the sleeve shaft 2 (621) is fixedly connected to the output shaft of the motor (64), the other end of the sleeve shaft 2 (621) is slidably connected to an insertion shaft 2 (622), one end of the insertion shaft 2 (622) away from the sleeve shaft 2 (621) is fixedly connected to a bevel gear 2 (63), the outer side of the insertion shaft 2 (622) is fixedly connected to a limit strip 2 (623), and the limit strip 2 (623) is slidably connected to the inner wall of the sleeve shaft 2 (621).
8. The automatic tool position adjustment structure of a gear shaping machine for reducing machine production according to claim 7, characterized in that: The inner wall of the second sleeve shaft (621) is provided with a second limiting groove (624) matching the second limiting strip (623), and the second limiting strip (623) can slide along the second limiting groove (624).
Citation Information
Patent Citations
Automatic cutter position adjusting structure of gear shaping machine
CN219324840U
