Foaming machine with good constant temperature performance

The foaming machine addresses uneven force and heating issues by using a base structure with sliding and rotating columns, and an insulation module for uniform temperature and pressure, ensuring consistent product quality and extended frame life.

CN222290824UActive Publication Date: 2025-01-03HENRY TATSU SUZHOU HOUSEHOLD MAT
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Patent Information

Application Number
CN202420243396.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-01-03
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

Existing foaming machines with a single cylinder structure suffer from uneven force distribution, leading to frame fatigue and inconsistent heating, resulting in products with uneven density and thickness.

Method used

A foaming machine with a base structure featuring sliding columns, rotating columns, and an insulation module that isolates internal hot air from external cold air, combined with a heating plate for uniform heating and balanced extrusion force, ensuring consistent product quality.

Benefits of technology

The machine achieves uniform density and thickness in foamed products by maintaining consistent temperature and pressure throughout the foaming process, extending the frame's lifespan and improving product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of foaming machines, and discloses a foaming machine with good constant temperature performance, which comprises a base, four sliding columns are fixedly arranged at four corners of the upper end face of the base, fixed enclosures are fixedly arranged on two sides of the upper end face of the base, and a heat preservation module is fixedly arranged at the upper end of the base. And three extrusion modules are slidably arranged on the outer surfaces of the four sliding columns correspondingly, pressurization modules are fixedly arranged on the upper end faces of the four sliding columns, the base comprises a containing box, and a first rotating column is rotationally arranged on one side of the inner bottom of the containing box. According to the utility model, the sliding column fixed at the upper end of the base can play a role in fixing the extrusion modules, so that the three extrusion modules can slide on the outer surface of the sliding column, and the fixed enclosures fixed at the two sides of the base can connect the first rotating column and the second rotating column in the base; and the first rotating column and the second rotating column can rotate more stably.
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Description

Technical Field

[0001] The utility model relates to the field of foaming machines, in particular to a foaming machine with good constant temperature performance. Background Art

[0002] A foaming machine is a device that makes foam from an aqueous solution of a certain concentration of a foaming agent. The foaming agent itself cannot automatically become foam and must be mechanically acted upon by the foaming machine to become foam. Foam products are now indispensable daily necessities, such as shoes or cushions, which are even more necessities in life. Therefore, the foaming machine has become one of the most widely used production machinery in industrial production.

[0003] The large EVA foaming machines commonly used at present all adopt a single main cylinder structure. This large foaming machine with a single cylinder structure will have the following problems in actual use. First, since the main cylinder is set in the middle, when the main cylinder presses the movable beam upward, it will cause uneven force on the frame, and the clamping force in the center area of ​​the frame and the clamping force in the surrounding areas of the frame will be inconsistent, which will eventually shorten the fatigue life of the frame. Second, this large foaming machine with a single cylinder structure mainly relies on the heat emitted by the pressure plate for heating during foaming, which makes the heating uneven during the foaming process. The foamed finished product will have quality problems such as uneven density and thickness.

[0004] Therefore, the utility model provides a foaming machine with good constant temperature performance to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a foaming machine with good constant temperature performance. The main structure of the insulation module fixed on the upper end of the base includes a main cabinet, which can isolate the internal hot air from the external cold air during use to achieve the insulation effect. At the same time, it is used in combination with the heating plate at the lower end of the extrusion module to achieve the constant temperature effect. The ventilation pipe fixed on the upper end of the base is connected to the release valve during use, and the other side of the release valve is fixed with an extrusion module. When foaming is finished, the compressed gas inside the extrusion module can enter the release valve and be released through the ventilation pipe.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a foaming machine with good constant temperature performance, comprising a base, four sliding columns are fixedly arranged at the four corners of the upper end surface of the base, fixed surrounds are fixedly arranged on both sides of the upper end surface of the base, a heat preservation module is fixedly arranged on the upper end of the base, three extrusion modules are slidably arranged on the outer surfaces of the four sliding columns, and a pressurizing module is fixedly arranged on the upper end surfaces of the four sliding columns;

[0007] The base includes a placement box, a first rotating column is rotatably arranged on one side of the bottom of the placement box, and a second rotating column is rotatably arranged on the other side of the bottom of the placement box. The three extrusion modules all include an extrusion plate, and the insulation module includes a main cabinet;

[0008] Through the above technical scheme, the sliding column fixed on the upper end of the base can fix the extrusion module, so that the three extrusion modules can slide on the outer surface of the sliding column, and the fixed enclosure fixed on both sides of the base can connect the first rotating column and the second rotating column inside the base, so that the first rotating column and the second rotating column can rotate more smoothly. The main structure of the insulation module fixed on the upper end of the base includes a main body cabinet, which can isolate the internal hot air from the external cold air during use to achieve the insulation effect. At the same time, it can be used in combination with the heating plate at the lower end of the extrusion module to achieve a constant temperature effect. A pressurizing module is fixed on the upper end of the sliding column, which can extrude the extrusion module downward to make the pressurization effect better. The main structure of the base includes a placement box. The first rotating column and the second rotating column fixed on both sides of the placement box can make the extrusion plate of the extrusion module move upward and downward when rotating.

[0009] Furthermore, a vent pipe is fixedly provided at the rear of the upper end surface of the base, and a release valve is fixedly provided at one side of the vent pipe;

[0010] Through the above technical solution, the ventilation pipe fixed on the upper end of the base is connected to the release valve when in use, and the extrusion module is fixed on the other side of the release valve. When foaming is completed, the compressed gas inside the extrusion module can enter the release valve and be released through the ventilation pipe.

[0011] Furthermore, a rotating machine is fixedly arranged on the bottom surface of the placing box, a transmission gear is fixedly arranged on the upper end surface of the rotating machine, and a chain is wound around the outer surface of the transmission gear;

[0012] Through the above technical scheme, a rotating machine is fixed on the inner bottom surface of the placement box, and a transmission gear is fixed on the upper end of the rotating machine. When in use, the rotating machine is started to rotate the transmission gear, and the transmission gear is connected to the chain so that the chain can rotate. The two sides of the chain are connected to the first rotating column and the second rotating column, so that the first rotating column and the second rotating column can rotate when the chain rotates.

[0013] Furthermore, threaded moving blocks are fixedly arranged on both sides of the three extrusion plates, and heating plates are fixedly arranged on the lower end surfaces of the three extrusion plates;

[0014] Through the above technical solution, threaded moving blocks are fixed on both sides of the pressure plate, and the threaded moving blocks on both sides are connected to the first rotating column and the second rotating column, so that the three pressure plates can move up and down when the first rotating column and the second rotating column rotate, and the heating plate fixed at the lower end of the extrusion plate can heat the internal polymer material to make it foam.

[0015] Furthermore, the pressurizing module comprises a fixed upper cover, and a cylinder is fixedly arranged on the upper end surface of the fixed upper cover;

[0016] Through the above technical solution, the fixed upper cover fixed on the upper end of the pressurizing module can fix the cylinder, so that the cylinder can be fixed on the upper end of the sliding column when in use, and the outer surface of the fixed upper cover is connected to the insulation module, so that the insulation effect of the insulation module is better.

[0017] Furthermore, a pressure rod is fixedly provided on the lower end surface of the cylinder, and a pressure plate is fixedly provided on the lower end surface of the pressure rod;

[0018] Through the above technical solution, the pressure rod and the pressure plate fixed at the lower end of the cylinder are fixed. When in use, the cylinder moves the pressure rod downward, so that the pressure plate can apply downward force to the extrusion module when in use, making the extrusion module more stable when in use.

[0019] Furthermore, the front end surface of the main cabinet is hingedly provided with two cabinet doors, and the front ends of the two cabinet doors are fixedly provided with observation windows;

[0020] Through the above technical solution, the two cabinet doors fixed at the front end of the main cabinet are convenient for taking out the foamed materials inside the main cabinet when in use, and the observation window fixed at the front end of the cabinet door allows the staff to observe during foaming.

[0021] The utility model has the following beneficial effects:

[0022] 1. The utility model proposes a foaming machine with good constant temperature performance. The main structure of the heat preservation module fixed on the upper end of the base includes a main cabinet. When in use, it can isolate the internal hot air from the external cold air to achieve the heat preservation effect. At the same time, it is used in combination with the heating plate at the lower end of the extrusion module. The internal polymer material can be more uniform during foaming, so that the quality of the polymer after foaming is better.

[0023] 2. The utility model proposes a foaming machine with good constant temperature performance. The first rotating column and the second rotating column fixed on both sides of the placement box can make the extrusion plate of the extrusion module move upward and downward when rotating, so that the extrusion force generated by the three extrusion modules during extrusion is the same. When foaming, the polymer material inside the extrusion module can be subjected to a more balanced mold clamping force, so that the final product produced can have a more uniform density and thickness. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the main visual axis side of the utility model;

[0025] Figure 2 It is a side view axial schematic diagram of the utility model;

[0026] Figure 3 It is a side view axial schematic diagram of the extrusion module part structure of the utility model;

[0027] Figure 4 It is a schematic diagram of the main visual axis side of the extrusion module part structure of the utility model;

[0028] Figure 5 It is a front cross-sectional schematic diagram of the base structure of the utility model.

[0029] Legend:

[0030] 1. Base; 2. Extrusion module; 3. Pressurization module; 4. Insulation module; 5. Fixed enclosure; 6. Ventilation pipe; 7. Release valve; 8. Sliding column; 101. Placement box; 102. First rotating column; 103. Second rotating column; 104. Chain; 105. Transmission gear; 106. Turning machine; 201. Extrusion plate; 202. Threaded moving block; 203. Heating plate; 301. Fixed upper cover; 302. Pressurization rod; 303. Pressurization plate; 304. Cylinder; 401. Main cabinet; 402. Cabinet door; 403. Observation window. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1-5The utility model provides an embodiment: a foaming machine with good constant temperature performance, including a base 1, four sliding columns 8 are fixedly arranged at the four corners of the upper end surface of the base 1, fixed surrounds 5 are fixedly arranged on both sides of the upper end surface of the base 1, a heat preservation module 4 is fixedly arranged on the upper end of the base 1, three extrusion modules 2 are slidably arranged on the outer surfaces of the four sliding columns 8, and a pressurizing module 3 is fixedly arranged on the upper end surfaces of the four sliding columns 8;

[0033] The base 1 includes a placement box 101, a first rotating column 102 is rotatably arranged on one side of the inner bottom of the placement box 101, and a second rotating column 103 is rotatably arranged on the other side of the inner bottom of the placement box 101. The three extrusion modules 2 all include an extrusion plate 201, and the insulation module 4 includes a main cabinet 401. The front end surface of the main cabinet 401 is hingedly provided with two cabinet doors 402, and the front ends of the two cabinet doors 402 are fixedly provided with observation windows 403.

[0034] The sliding column 8 fixed on the upper end of the base 1 can fix the extrusion module 2, so that the three extrusion modules 2 can slide on the outer surface of the sliding column 8. The fixed enclosure 5 fixed on both sides of the base 1 can connect the first rotating column 102 and the second rotating column 103 inside the base 1, so that the first rotating column 102 and the second rotating column 103 can rotate more smoothly. The main structure of the heat preservation module 4 fixed on the upper end of the base 1 includes a main cabinet 401, which can isolate the internal hot air from the external cold air when in use, so as to achieve the effect of heat preservation and at the same time combine with the heating plate 203 at the lower end of the extrusion module 2 to make The pressurizing module 3 is fixed on the upper end of the sliding column 8 to press the extrusion module 2 downward to achieve a better pressurizing effect. The main structure of the base 1 includes a placement box 101. The first rotating column 102 and the second rotating column 103 fixed on both sides of the placement box 101 can make the extrusion plate 201 of the extrusion module 2 move upward and downward when rotating. The two cabinet doors 402 fixed at the front end of the main cabinet 401 are convenient for taking out the foamed materials inside the main cabinet 401 when in use, and the observation window 403 fixed at the front end of the cabinet door 402 allows the staff to observe conveniently during foaming.

[0035] Reference Figure 1 A vent pipe 6 is fixedly arranged at the rear part of the upper end surface of the base 1 , and a release valve 7 is fixedly arranged at one side of the vent pipe 6 .

[0036] The ventilation pipe 6 fixed on the upper end of the base 1 is connected to the release valve 7 when in use. The extrusion module 2 is fixed on the other side of the release valve 7 so that the compressed gas inside the extrusion module 2 can enter the release valve 7 and be released through the ventilation pipe 6 when foaming is completed.

[0037] Reference Figure 5A rotating machine 106 is fixedly arranged on the inner bottom surface of the placement box 101, a transmission gear 105 is fixedly arranged on the upper end surface of the rotating machine 106, and a chain 104 is wound around the outer surface of the transmission gear 105.

[0038] The rotating machine 106 on the bottom surface of the placement box 101 can rotate, and a transmission gear 105 is fixed at the upper end of the rotating machine 106. When in use, the rotating machine 106 is started to rotate the transmission gear 105, and the transmission gear 105 is connected to the chain 104 so that the chain 104 can rotate. The two sides of the chain 104 are connected to the first rotating column 102 and the second rotating column 103. When the chain 104 rotates, the first rotating column 102 and the second rotating column 103 can rotate.

[0039] Reference Figure 2 , threaded moving blocks 202 are fixedly arranged on both sides of the three extrusion plates 201 , and heating plates 203 are fixedly arranged on the lower end surfaces of the three extrusion plates 201 .

[0040] Threaded moving blocks 202 are fixed on both sides of the extrusion plate 201, and the threaded moving blocks 202 on both sides are connected to the first rotating column 102 and the second rotating column 103, so that the three extrusion plates 201 can move upward and downward when the first rotating column 102 and the second rotating column 103 rotate, and the heating plate 203 fixed at the lower end of the extrusion plate 201 can heat the polymer material inside to make it foam, so that the polymer material can be made into a floor mat.

[0041] Reference Figure 4 The pressurizing module 3 includes a fixed upper cover 301 , a cylinder 304 is fixedly arranged on the upper end surface of the fixed upper cover 301 , a pressurizing rod 302 is fixedly arranged on the lower end surface of the cylinder 304 , and a pressurizing plate 303 is fixedly arranged on the lower end surface of the pressurizing rod 302 .

[0042] The fixed upper cover 301 fixed on the upper end of the pressurizing module 3 can fix the cylinder 304, so that the cylinder 304 can be fixed on the upper end of the sliding column 8 when in use. The outer surface of the fixed upper cover 301 is connected to the insulation module 4, so that the insulation effect of the insulation module 4 is better. The pressurizing rod 302 and the pressurizing plate 303 fixed at the lower end of the cylinder 304 are fixed. When in use, the cylinder 304 moves the pressurizing rod 302 downward, so that the pressurizing plate 303 can apply a downward force to the extrusion module 2 when in use, so that the extrusion module 2 is more stable when in use.

[0043] Working principle: When in use, the modulated polymer material is placed inside the extrusion module 2, and the heating plate 203 fixed at the lower end of the extrusion plate 201 can heat the polymer material inside to make it foam. The polymer material can be made into a floor mat. The two sides of the chain 104 are connected to the first rotating column 102 and the second rotating column 103. When the chain 104 rotates, the first rotating column 102 and the second rotating column 103 can rotate to make the extrusion module move upward to take out the foamed polymer material.

[0044] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A foaming machine with good constant temperature performance, comprising a base (1), characterized in that: Four sliding columns (8) are fixedly arranged at the four corners of the upper end surface of the base (1), fixed surrounds (5) are fixedly arranged on both sides of the upper end surface of the base (1), a heat preservation module (4) is fixedly arranged at the upper end of the base (1), three extrusion modules (2) are slidably arranged on the outer surfaces of the four sliding columns (8), and a pressurizing module (3) is fixedly arranged on the upper end surfaces of the four sliding columns (8); The base (1) includes a storage box (101), a first rotating column (102) is rotatably arranged on one side of the inner bottom of the storage box (101), and a second rotating column (103) is rotatably arranged on the other side of the inner bottom of the storage box (101), the three extrusion modules (2) all include an extrusion plate (201), and the heat preservation module (4) includes a main cabinet (401).

2. A foaming machine with good constant temperature performance according to claim 1, characterized in that: A vent pipe (6) is fixedly arranged at the rear portion of the upper end surface of the base (1), and a release valve (7) is fixedly arranged at one side of the vent pipe (6).

3. A foaming machine with good constant temperature performance according to claim 1, characterized in that: A rotating machine (106) is fixedly arranged on the inner bottom surface of the placement box (101), a transmission gear (105) is fixedly arranged on the upper end surface of the rotating machine (106), and a chain (104) is wound around the outer surface of the transmission gear (105).

4. A foaming machine with good constant temperature performance according to claim 1, characterized in that: Threaded moving blocks (202) are fixedly arranged on both sides of the three extrusion plates (201), and heating plates (203) are fixedly arranged on the lower end surfaces of the three extrusion plates (201).

5. A foaming machine with good constant temperature performance according to claim 1, characterized in that: The pressurizing module (3) comprises a fixed upper cover (301), and a cylinder (304) is fixedly arranged on the upper end surface of the fixed upper cover (301).

6. A foaming machine with good constant temperature performance according to claim 5, characterized in that: A pressure rod (302) is fixedly disposed on the lower end surface of the cylinder (304), and a pressure plate (303) is fixedly disposed on the lower end surface of the pressure rod (302).

7. A foaming machine with good constant temperature performance according to claim 1, characterized in that: The front end surface of the main cabinet (401) is hingedly provided with two cabinet doors (402), and the front ends of the two cabinet doors (402) are both fixedly provided with observation windows (403).