Automatic knotting device for wool balls

The automatic wool ball knotting device addresses inefficiencies in packaging by using an induction hydraulic press and adjustable seat to detect box fullness and distribute balls evenly, reducing labor and optimizing space use.

CN222292049UActive Publication Date: 2025-01-03TIANYU WOOL IND ZHANGJIAGANG FREE TRADE ZONE CO LTD
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Patent Information

Application Number
CN202420477897.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-01-03
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

Existing wool ball packaging methods, whether manual or mechanical, suffer from high labor intensity and inefficiency due to the need for manual monitoring and lack of effective space utilization in packing boxes.

Method used

An automatic wool ball knotting device with an induction hydraulic press, conveyor belt, and adjustable packing seat mechanism that detects box weight, prevents overflow, and ensures even distribution of balls using a swinging packing seat and conveyor baffles.

Benefits of technology

Reduces staff workload and improves efficiency by automatically detecting box fullness and preventing ball accumulation, ensuring optimal use of packing space.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222292049U_ABST
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Abstract

The utility model relates to the technical field of wool ball packaging, and discloses an automatic knotting device for wool balls. The automatic knotting device for the wool balls comprises a base and a supporting column, the supporting column is fixedly connected to one side of the base, a knotting machine is fixedly installed at the upper end of the supporting column, a feeding pipe is fixedly connected to one end of the knotting machine, an adjusting mechanism is installed in the base, and a packaging base is installed at the upper end of the adjusting mechanism; a push plate is movably installed in the packaging base, one end of the push plate is connected with an induction hydraulic machine through an output shaft, the induction hydraulic machine is fixedly installed in the supporting column, a conveying belt is installed on one side of the base, and a sensor starts the induction hydraulic machine to push the push plate through the output shaft to push a packaging box to the conveying belt. And meanwhile, the packing boxes are limited through the baffles on the conveying belt, blockage caused by stacking of the packing boxes at one position is avoided, and therefore the workload of workers is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wool ball packaging, in particular to an automatic knotting device for wool balls. Background Art

[0002] Given the small size of wool balls, we usually use packing boxes to pack and store multiple wool balls after knotting. At present, most technologies still use manual packing, that is, manually putting wool balls into boxes one by one. However, this method results in a high labor intensity for the staff.

[0003] In addition, there are also some that use mechanical equipment for packaging, but the structure of these equipment is relatively simple and the function is relatively single. For example, during the packaging process, workers are required to monitor the packaging box to prevent excess wool balls from overflowing after the box is full.

[0004] In addition, during the packing process, staff are required to shake the packing boxes regularly to prevent the wool balls from piling up in one place and failing to fully utilize the space in the packing boxes. Utility Model Content

[0005] The utility model aims to provide a wool ball automatic knotting device to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: an automatic wool ball knotting device, comprising a base and a support column, one side of the base is fixedly connected to the support column, the upper end of the support column is fixedly installed with a knotting machine, one end of the knotting machine is fixedly connected to a feeding pipe, an adjusting mechanism is installed in the base, a packing seat is installed on the upper end of the adjusting mechanism, a push plate is movably installed in the packing seat, one end of the push plate is connected to an induction hydraulic press through an output shaft, the induction hydraulic press is fixedly installed in the support column, and a conveyor belt is installed on one side of the base.

[0007] Preferably, the adjusting mechanism includes a second motor, the second motor is fixedly mounted on the base, and one end of the second motor is connected to the first driving shaft via an output shaft.

[0008] Preferably, the first drive shaft is connected to the second drive shaft via a transmission belt, and transmission blocks are installed at both ends of the first drive shaft and the second drive shaft.

[0009] Preferably, one end of the transmission block is fixedly connected to a rope, and one end of the rope is fixedly connected to the lifting block.

[0010] Preferably, the lifting block is fixedly connected to the bottom end of the bracket, the upper end of the bracket is fixedly connected to the packing seat, and the bracket is rotatably connected to the base.

[0011] Preferably, the conveyor belt is connected to a first motor via an output shaft, and a plurality of baffles are fixedly connected to the conveyor belt (7).

[0012] Preferably, a plurality of legs are fixedly mounted on the bottom end of the conveyor belt.

[0013] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0014] First, the utility model can detect the weight of the wool balls in the packing box by setting an induction hydraulic press and a conveyor belt. When the weight of the packing box reaches a certain value, the sensor starts the induction hydraulic press to push the push plate through the output shaft to push the packing box onto the conveyor belt. At this time, the conveyor belt is driven to rotate by the first motor, and the baffle on the conveyor belt is used to limit the packing box to avoid the packing boxes piling up in one place and causing blockage, thereby reducing the workload of the staff and improving work efficiency.

[0015] Second, the utility model can prevent wool balls from accumulating in one place by providing a packing seat and an adjustment mechanism. The second motor drives the first drive shaft to rotate through the output shaft, and the first drive shaft drives the second drive shaft to rotate through the transmission belt. Driven by the first drive shaft and the second drive shaft, the transmission block rotates and tightens the rope, thereby driving the lifting block to rise and fall. The lifting and lowering movement of the lifting block drives the lifting and lowering of one end of the bracket. At the same time, the transmission blocks on the first drive shaft and the second drive shaft are installed in positive and negative directions. Through the uniform rotation of the first drive shaft and the second drive shaft in the same direction, the transmission blocks at both ends always maintain positive and negative directions, thereby driving the packing seat to swing back and forth, preventing the fallen wool balls from accumulating in one place, and making full use of the space in the packing box. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 It is a side view of the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the packing seat of the utility model;

[0019] Figure 4 It is a schematic diagram of the structure of the regulating mechanism of the utility model.

[0020] Among them: 1. Base; 2. Support column; 3. Knotting machine; 4. Feed pipe; 5. Packing seat; 6. First motor; 7. Conveyor belt; 8. Baffle; 9. Leg; 10. Push plate; 11. Adjustment mechanism; 12. Second motor; 13. Induction hydraulic press; 14. First drive shaft; 15. Second drive shaft; 16. Transmission block; 17. Rope; 18. Lifting block; 19. Bracket; 20. Transmission belt. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4, a wool ball automatic knotting device comprises a base 1 and a supporting column 2, one side of the base 1 is fixedly connected to the supporting column 2, a knotting machine 3 is fixedly installed on the upper end of the supporting column 2, and one end of the knotting machine 3 is fixedly connected to a feeding pipe 4. An adjusting mechanism 11 is installed in the base 1, and a packing seat 5 is installed on the upper end of the adjusting mechanism 11. A push plate 10 is movably installed in the packing seat 5, one end of the push plate 10 is connected with an induction hydraulic press 13 through an output shaft, and the induction hydraulic press 13 is fixedly installed in the supporting column 2, and a conveyor belt 7 is installed on one side of the base 1. The wool ball is sent to the knotting machine 3 through the feeding pipe 4, and the wool ball is knotted through the mechanical operation in the knotting 3. After the knotting is completed, the wool ball falls into the packing box in the packing seat 5. At this time, the packing seat 5 is driven to shake back and forth by the adjusting mechanism 11 to prevent the wool balls that fall down from piling up in one place. When the weight of the packing box reaches, the induction hydraulic press 13 pushes the push plate 10 through the output shaft, and the packing box is pushed onto the conveyor belt 7 through the push plate 10. The adjusting mechanism 11 includes a second motor 12, which is fixedly mounted on the base 1. One end of the second motor 12 is connected to the first drive shaft 14 through an output shaft. The second motor 12 drives the first drive shaft 14 to rotate through the output shaft. The first drive shaft 14 is connected to the second drive shaft 15 through a transmission belt 20, and transmission blocks 16 are installed at both ends of the first drive shaft 14 and the second drive shaft 15. The first drive shaft 14 drives the second drive shaft 15 to rotate through the transmission belt 16, and drives the transmission block 16 to rotate through the first drive shaft 14 and the second drive shaft 15. One end of the transmission block 16 is fixedly connected to a rope 17, and one end of the rope 17 is fixedly connected to a lifting block 18. The transmission block 16 rotates to tighten the rope 17, and the lifting block 18 is driven to rise and fall by tightening the rope 17. The lifting block 18 is fixedly connected to the bottom end of the bracket 19, and the upper end of the bracket 19 is fixedly connected to the packing seat 5, and the bracket 19 is rotatably connected to the base 1. The lifting block 18 is lifted and lowered to drive one end of the bracket 19 to lift and lower. At the same time, the transmission blocks 16 on the first drive shaft 14 and the second drive shaft 15 are installed in the positive and negative directions. The first drive shaft 14 and the second drive shaft 15 rotate in the same direction at a uniform speed so that the transmission blocks 16 at both ends always maintain the positive and negative directions, thereby driving the packing seat 5 to swing back and forth to prevent the wool balls that fall down from accumulating in one place. The conveyor belt 7 is connected to the first motor 6 through the output shaft, and a plurality of baffles 8 are fixedly connected to the conveyor belt 7. The first motor 6 drives the conveyor belt 7 to rotate, and at the same time, the baffles 8 on the conveyor belt 7 are used to limit the packing boxes to prevent the packing boxes from accumulating in one place and causing blockage. A plurality of legs 9 are fixedly installed at the bottom of the conveyor belt 7. The legs 9 are used to support the conveyor belt 7 by abutting against the ground.

[0023] When in use, the wool ball is sent to the knotting machine 3 through the feeding pipe 4, and the wool ball is knotted through the mechanical operation in the knotting machine 3. After the knotting is completed, the wool ball falls into the packing box in the packing seat 5. At this time, the second motor 12 drives the first drive shaft 14 to rotate through the output shaft, and the first drive shaft 14 drives the second drive shaft 15 to rotate through the transmission belt 16. The first drive shaft 14 and the second drive shaft 15 drive the transmission block 16 to rotate and tighten the rope 17. The lifting block 18 is driven to rise and fall by tightening the rope 17. The lifting block 18 is lifted and lowered to drive one end of the bracket 19 to rise and fall. At the same time, the first drive shaft The transmission blocks 14 and the second drive shaft 15 are installed in reverse order, and the first drive shaft 14 and the second drive shaft 15 rotate in the same direction at a uniform speed so that the transmission blocks 16 at both ends always maintain the forward and reverse directions, thereby driving the packing seat 5 to swing back and forth to prevent the wool balls that fall down from accumulating in one place. When the weight of the packing box reaches a certain weight, the sensor starts the induction hydraulic press 13 to push the push plate 10 through the output shaft, and the packing box is pushed onto the conveyor belt 7 through the push plate 10. At this time, the conveyor belt 7 is driven to rotate by the first motor 6, and the baffle 8 on the conveyor belt 7 is used to limit the packing box to prevent the packing box from accumulating in one place and causing blockage.

[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0025] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A wool ball automatic knotting device, comprising a base (1) and a support column (2), characterized in that: A support column (2) is fixedly connected to one side of the base (1), a knotting machine (3) is fixedly installed on the upper end of the support column (2), and a feed pipe (4) is fixedly connected to one end of the knotting machine (3). An adjustment mechanism (11) is installed in the base (1), and a packing seat (5) is installed on the upper end of the adjustment mechanism (11). A push plate (10) is movably installed in the packing seat (5), and one end of the push plate (10) is connected to an induction hydraulic press (13) through an output shaft. The induction hydraulic press (13) is fixedly installed in the support column (2). A conveyor belt (7) is installed on one side of the base (1).

2. The automatic wool ball knotting device according to claim 1, characterized in that: The adjustment mechanism (11) comprises a second motor (12), the second motor (12) is fixedly mounted on the base (1), and one end of the second motor (12) is connected to the first drive shaft (14) via an output shaft.

3. The automatic wool ball knotting device according to claim 2, characterized in that: The first drive shaft (14) is connected to the second drive shaft (15) via a drive belt (20), and transmission blocks (16) are installed at both ends of the first drive shaft (14) and the second drive shaft (15).

4. The automatic wool ball knotting device according to claim 3, characterized in that: One end of the transmission block (16) is fixedly connected to a rope (17), and one end of the rope (17) is fixedly connected to a lifting block (18).

5. The automatic wool ball knotting device according to claim 4, characterized in that: The lifting block (18) is fixedly connected to the bottom end of the bracket (19), the upper end of the bracket (19) is fixedly connected to the packing seat (5), and the bracket (19) is rotatably connected to the base (1).

6. The automatic wool ball knotting device according to claim 1, characterized in that: The conveyor belt (7) is connected to a first motor (6) via an output shaft, and a plurality of baffles (8) are fixedly connected to the conveyor belt (7).

7. The automatic wool ball knotting device according to claim 1, characterized in that: A plurality of supporting legs (9) are fixedly mounted on the bottom end of the conveyor belt (7).