Lifting rack for seamless steel pipe packaging production line

By designing a lifting rack on the seamless steel pipe packaging production line, and using chains, sprockets and motors to achieve automated lifting operations, the problem of manual handling of steel pipes after packaging is solved, the production efficiency and safety are improved, and the stable transportation of steel pipes is ensured. .

CN222292193UActive Publication Date: 2025-01-03ZHANGJIAGANG SHARON PRECISION PIPE CO LTD
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Patent Information

Application Number
CN202421194133.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-03
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing seamless steel pipe packaging production line cannot lift and lower the packaged steel pipe, resulting in manual handling of the steel pipe after packaging, wasting manpower and affecting efficiency.

Method used

A lifting material rack including production line base, connecting plate, side bracket, conveying roller, lifting rack, motor, sprocket and counterweight parts is designed. Through the combination of chain and sprocket, the automatic and smooth movement of the lifting plate is achieved. The drive sprocket rotates to ensure automation and synchronization of lifting operations, counterweights balance weight, slide bars and chutes reduce friction, and ensure stability and safety.

Benefits of technology

It realizes automatic transportation of seamless steel pipe palletization, improves production efficiency and operational safety, reduces labor costs, ensures transportation stability and safety, avoids manual handling, extends the service life of counterweight parts and reduces Maintenance cost.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222292193U_ABST
Patent Text Reader

Abstract

The utility model discloses a lifting material rack for seamless steel tube packing production line, including production line base and a plurality of connecting plates arranged in the production line base, the right side of production line base is provided with a lifting frame, one side of the top of the lifting frame is provided with a support plate, the support plate is provided with a motor, and the motor is provided with a motor. A pair of fixing plates is arranged at the top of the lifting frame, chain wheels are arranged on the inner sides of the fixing plates correspondingly, connecting rods are arranged between the chain wheels, lifting chains are arranged on the chain wheels, lifting connecting pieces are arranged at one ends of the lifting chains, and lifting plates are arranged on the front faces of the lifting connecting pieces; according to the lifting device, the transportation task of seamless steel pipe packaging stacks can be efficiently and stably completed, manual carrying is not needed, manpower is saved, and meanwhile the production efficiency and the operation safety can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to seamless steel pipe production, and specifically relates to a lifting material rack used for a seamless steel pipe packaging production line. Background Art

[0002] Steel pipes are not only used to transport fluids and powdered solids, exchange heat, and manufacture mechanical parts and containers. They are also an economical steel material. Using steel pipes to manufacture building structure grids, pillars and mechanical supports can reduce weight and realize factory-based mechanized construction. The last step in steel pipe processing is packaging. After packaging, the steel pipe is more convenient for lifting and transportation. At present, steel pipe packaging has been mechanized to a certain extent, which greatly reduces labor intensity and gradually replaces manual stacking and packaging. The seamless steel pipe packaging production line is an equipment system for automated production and packaging of seamless steel pipes. The production line usually includes multiple workstations to complete a series of production processes from raw material feeding, processing, testing to packaging. The seamless steel pipe packaging production line can improve production efficiency, reduce labor costs, and ensure the stability of product quality.

[0003] However, the existing seamless steel pipe packaging production lines often only have the function of packaging steel pipes, and are unable to perform lifting operations on the packaged steel pipes, resulting in the need for manual transportation of these packaged steel pipes to vehicles or shelves, which not only wastes manpower but also affects the packaging efficiency of steel pipes. Utility Model Content

[0004] The purpose of the utility model is to provide a lifting material rack for a seamless steel pipe packaging production line, so as to solve the problem that the existing seamless steel pipe packaging production line proposed in the above background technology often only has the function of packaging steel pipes, and is unable to perform lifting operations on the packaged steel pipes, resulting in that these packaged steel pipes still need to be manually moved to a vehicle or a shelf, which not only wastes manpower but also affects the packaging efficiency of the steel pipes.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lifting rack for a seamless steel pipe packaging production line, comprising a production line base and a plurality of connecting plates arranged between the production line bases;

[0006] A plurality of pairs of side brackets are arranged between the production line bases, a conveying roller is arranged between the side brackets, a packing frame is arranged on the left side of the conveying roller, two supporting inclined rods are arranged on the packing frame, and an inclined roller is arranged on the supporting inclined rod;

[0007] A lifting frame is arranged on the right side of the production line base, a support plate is arranged on one side of the top of the lifting frame, a motor is arranged on the support plate, the motor is powered by an external power supply, a pair of fixing plates are arranged on the top of the lifting frame, sprockets are arranged on the inner sides of the fixing plates respectively, a connecting rod is arranged between the sprockets, a lifting chain is arranged on the sprockets, a lifting connecting piece is arranged at one end of the lifting chain, a lifting plate is arranged on the front of the lifting connecting piece, two pairs of supporting oblique rods are arranged on the lifting plate, and a counterweight is arranged at the other end of the lifting chain.

[0008] Preferably, the lifting connection piece is welded to the lifting plate, the supporting inclined rod is welded to the lifting plate, and the lifting chain is fixedly connected to the lifting plate.

[0009] Preferably, two sliding rods are arranged between the lifting frames, the sliding rods are fixedly connected to the lifting frames and the production line base, and the sliding rods pass through the lifting connectors.

[0010] Preferably, the fixing plate is welded to the lifting frame, the sprocket is movably connected to the fixing plate via a rotating shaft, and the connecting rod is welded to the sprocket.

[0011] Preferably, the motor is fixedly connected to a sprocket on one side, the lifting chain is meshed with the sprocket, and the lifting chain is fixedly connected to a counterweight.

[0012] Preferably, the counterweight is provided with two sliding blocks, and the sliding blocks are integrally connected to the counterweight.

[0013] Preferably, slide grooves are respectively arranged on both sides of the back side of the lifting frame, and the sliding block can slide inside the slide grooves.

[0014] Compared with the prior art, the utility model provides a lifting rack for a seamless steel pipe packaging production line, which has the following beneficial effects:

[0015] 1. Through the setting of chains and sprockets, the lifting plate can be moved and lifted smoothly to ensure the safe transportation and lifting operation of seamless steel pipe packaging stacks. The motor provides power to drive the rotation of the sprocket, so that the entire lifting device can operate automatically, improve work efficiency and reduce labor costs. Through the design of connectors and connecting rods, the synchronous rotation of the sprockets is guaranteed to ensure the stability of the lifting plate, effectively avoiding problems caused by movement at different speeds or in different directions. The lifting plate, as a platform for carrying seamless steel pipes, can be easily loaded and unloaded through lifting operations, improving production efficiency and operational convenience. The setting of counterweights can balance the weight of the lifting plate, ensure smooth and reliable lifting operations, and avoid instability caused by uneven weight. The design of the slide bar can keep the lifting plate stable during the up and down movement, avoid shaking and tilting, and ensure the safety and stability of the seamless steel pipe packaging stack transportation process. The lifting device can efficiently and stably complete the transportation task of seamless steel pipe packaging stacks without the need for manpower for handling, saving manpower while also improving production efficiency and operational safety.

[0016] 2. Through the setting of the slide groove and the slider, a stable track is provided, so that the counterweight can slide along the slide groove during the lifting process. This design effectively reduces the friction resistance of the counterweight during movement and ensures the smooth movement of the counterweight. The counterweight will not shake due to its own gravity during the lifting or lowering of the lifting chain, which effectively improves the stability of the lifting device, avoids the instability caused by the shaking of the counterweight, ensures the stable movement of the counterweight, and can also effectively protect the counterweight from external interference or accidental collision. This protection device can extend the service life of the counterweight and reduce maintenance costs. The counterweight can move smoothly under the guidance of the slide groove and the slider, which improves the safety of the operation process. The operator can perform lifting operations more confidently, reduce accidental risks, and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 It is a schematic diagram of the back structure of the utility model.

[0019] Figure 3 For the utility model Figure 2 Schematic diagram of the local structure.

[0020] In the figure: 1. Production line base; 2. Connecting plate; 3. Packing rack; 4. Side bracket; 5. Conveyor roller; 6. Inclined roller; 7. Lifting connector; 8. Lifting rack; 9. Lifting chain; 10. Fixed plate; 11. Connecting rod; 12. Sprocket; 13. Motor; 14. Support plate; 15. Slide rod; 16. Support diagonal rod; 17. Lifting plate; 18. Counterweight; 19. Slide chute; 20. Slider. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] The utility model provides Figure 1-3 The lifting rack for a seamless steel pipe packaging production line shown in the figure comprises a production line base 1 and a plurality of connecting plates 2 arranged between the production line bases 1;

[0023] A plurality of pairs of side brackets 4 are arranged between the production line bases 1, a conveying roller 5 is arranged between the side brackets 4, a packing frame 3 is arranged on the left side of the conveying roller 5, two supporting inclined rods 16 are arranged on the packing frame 3, and an inclined roller 6 is arranged on the supporting inclined rod 16;

[0024] A lifting frame 8 is arranged on the right side of the production line base 1, a support plate 14 is arranged on one side of the top of the lifting frame 8, a motor 13 is arranged on the support plate 14, and the motor 13 is powered by an external power supply. A pair of fixed plates 10 are arranged on the top of the lifting frame 8, sprockets 12 are arranged on the inner sides of the fixed plates 10, connecting rods 11 are arranged between the sprockets 12, a lifting chain 9 is arranged on the sprockets 12, a lifting connecting piece 7 is arranged at one end of the lifting chain 9, a lifting plate 17 is arranged on the front of the lifting connecting piece 7, two pairs of supporting inclined rods 16 are arranged on the lifting plate 17, and a counterweight 18 is arranged at the other end of the lifting chain 9.

[0025] In this embodiment, the working process of the seamless steel pipe packaging production line is as follows: the raw material seamless steel pipe enters the production line through the conveying equipment, and the seamless steel pipe undergoes processing procedures, such as cutting, forming, welding, etc., to meet the product specification requirements. The processed seamless steel pipe will undergo quality inspection, and the seamless steel pipe that meets the requirements will be conveyed by the conveying roller 5. The round seamless steel pipe is usually stacked into a hexagon before packaging. When these stacked seamless steel pipes pass through the supporting diagonal rod 16, the diagonal roller 6 can assist in its transmission. After that, after the packaging process, the stacked seamless steel pipes are packaged into stacks using automated packaging equipment, and then they are again transmitted to the lifting plate 17 through the transmission of the conveying roller 5 and the diagonal roller 6, and finally transported.

[0026] like Figure 1 and Figure 2 As shown, the lifting connection piece 7 is welded to the lifting plate 17, the supporting diagonal rod 16 is welded to the lifting plate 17, the lifting chain 9 is fixedly connected to the lifting plate 17, two sliding rods 15 are arranged between the lifting frames 8, the sliding rods 15 are fixedly connected to the lifting frames 8 and the production line base 1, the sliding rods 15 pass through the lifting connection piece 7, the fixed plate 10 is welded to the lifting frame 8, the sprocket 12 is movably connected to the fixed plate 10 through a rotating shaft, and the connecting rod 11 is welded to the sprocket 12.

[0027] Preferably, through the arrangement of the lifting chain 9, sprocket 12, motor 13, lifting connection piece 7, lifting plate 17, counterweight 18 and connecting rod 11, when the seamless steel pipes packed into stacks are transported to the lifting plate 17, the motor 13 can be started, and the sprocket 12 can be driven to rotate by the drive of the motor 13. The two sprockets 12 are connected by the connecting rod 11 to ensure the synchronous rotation of the sprockets 12. The lifting chain 9 can be driven to move by the rotation of the sprocket 12, and the lifting plate 17 can be pulled upward by cooperating with the counterweight 18 on the back, thereby lifting and lowering the seamless steel pipe packaging stack on the lifting plate 17. Through the arrangement of the sliding rod 15, since the sliding rod 15 is plugged into the lifting connection piece 7, the sliding rod 15 can ensure that the lifting plate 17 will not shake or tilt during the up and down movement of the lifting connection piece 7 and the lifting plate 17, thereby ensuring the stability of the transportation of the seamless steel pipe packaging stack.

[0028] like Figure 2 and Figure 3 As shown, the motor 13 is fixedly connected to a sprocket 12 on one side, the lifting chain 9 is meshed with the sprocket 12, the lifting chain 9 is fixedly connected to the counterweight 18, two sliders 20 are provided on the counterweight 18, the sliders 20 are integrally connected to the counterweight 18, and slide grooves 19 are respectively provided on both sides of the back side of the lifting frame 8, and the sliders 20 can slide inside the slide grooves 19.

[0029] Preferably, through the setting of the slide groove 19 and the slider 20, the counterweight 18 can slide in the slide groove 19 through the slider 20, thereby ensuring that the counterweight 18 will not shake due to its own gravity during the process of being pulled up or lowered by the lifting chain 9, making the movement process of the lifting chain 9 more stable.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A lifting rack for a seamless steel pipe packaging production line, comprising a production line base (1) and a plurality of connecting plates (2) arranged between the production line bases (1); A plurality of pairs of side brackets (4) are arranged between the production line bases (1), a conveying roller (5) is arranged between the side brackets (4), a packing frame (3) is arranged on the left side of the conveying roller (5), two supporting inclined rods (16) are arranged on the packing frame (3), and an inclined roller (6) is arranged on the supporting inclined rod (16); Features: A lifting frame (8) is arranged on the right side of the production line base (1), a support plate (14) is arranged on one side of the top of the lifting frame (8), a motor (13) is arranged on the support plate (14), and the motor (13) is powered by an external power supply, a pair of fixed plates (10) are arranged on the top of the lifting frame (8), sprockets (12) are arranged on the inner sides of the fixed plates (10), a connecting rod (11) is arranged between the sprockets (12), a lifting chain (9) is arranged on the sprockets (12), a lifting connecting piece (7) is arranged at one end of the lifting chain (9), a lifting plate (17) is arranged on the front of the lifting connecting piece (7), two pairs of supporting inclined rods (16) are arranged on the lifting plate (17), and a counterweight (18) is arranged at the other end of the lifting chain (9).

2. The lifting rack for seamless steel pipe packaging production line according to claim 1 is characterized in that: The lifting connection piece (7) is welded to the lifting plate (17), the supporting inclined rod (16) is welded to the lifting plate (17), and the lifting chain (9) is fixedly connected to the lifting plate (17).

3. The lifting rack for seamless steel pipe packaging production line according to claim 2 is characterized in that: Two sliding rods (15) are arranged between the lifting frames (8), the sliding rods (15) are fixedly connected to the lifting frames (8) and the production line base (1), and the sliding rods (15) penetrate the lifting connection piece (7).

4. The lifting rack for seamless steel pipe packaging production line according to claim 3 is characterized in that: The fixing plate (10) is welded to the lifting frame (8), the sprocket (12) is movably connected to the fixing plate (10) via a rotating shaft, and the connecting rod (11) is welded to the sprocket (12).

5. The lifting rack for seamless steel pipe packaging production line according to claim 4 is characterized in that: The motor (13) is fixedly connected to a sprocket wheel (12) on one side, the lifting chain (9) is meshed with the sprocket wheel (12), and the lifting chain (9) is fixedly connected to a counterweight (18).

6. The lifting rack for seamless steel pipe packaging production line according to claim 5 is characterized in that: The counterweight (18) is provided with two sliding blocks (20), and the sliding blocks (20) are integrally connected to the counterweight (18).

7. The lifting rack for seamless steel pipe packaging production line according to claim 6 is characterized in that: Slide grooves (19) are respectively arranged on both sides of the back side of the lifting frame (8), and the sliding block (20) can slide inside the slide grooves (19).