Wireless communication system for management and control process of ship unloader and belt conveyor

The remote monitoring and automated control of ship unloaders and belt conveyors is achieved through wireless intelligent communication systems, solving the problems of low efficiency and safety risks of manual monitoring in the existing technology, improving work efficiency and safety, and reducing costs.

CN222292795UActive Publication Date: 2025-01-03JIANGYIN SULONG HEAT & POWER GENERATING CO LTD +1
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Patent Information

Application Number
CN202323646330.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2025-01-03
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

In the prior art, the control methods of ship unloaders and belt conveyors require manual monitoring, which has problems such as low efficiency, safety risks, cable wear, signal interference, and cannot achieve remote monitoring and automated control.

Method used

Adopt industrial-grade wireless switching signal transmitter or wireless intelligent communication equipment to realize point-to-point wireless switching signal remote transmission through wireless signal transmitter and receiver, and combine the upper computer program control system, wireless intelligent communication equipment and feedback control actuator to realize unloading. 船机与皮带机的远程监控和自动化控制。

Benefits of technology

It improves the working efficiency and safety of the ship unloader and belt conveyor, avoids cable wear and signal interference, realizes long-distance, high-reliability, and low-power communication, reduces manual operation errors and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of industrial automation control, and particularly discloses a ship unloader and belt conveyor management and control flow wireless communication system which comprises an upper computer programmed control system, a wireless intelligent communication device and a lower computer terminal, and the lower computer terminal comprises a ship unloader and a belt conveyor. The wireless intelligent communication equipment comprises master wireless intelligent communication equipment and slave wireless intelligent communication equipment which are respectively arranged on the belt conveyor and the ship unloader and are in wireless signal connection with the upper computer programmed control system, and the master wireless intelligent communication equipment is in wireless signal connection with the slave wireless intelligent communication equipment; the upper computer program control system controls the belt conveyor and the ship unloader in a program mode through the master wireless intelligent communication device and the slave wireless intelligent communication device respectively, mutual interlocking and state display of the ship unloader and the belt conveyor are achieved, and remote monitoring and operation of the ship loader and the ship unloader are achieved through wireless communication technologies such as the industrial-grade wireless switching value signal transmitter. And the working efficiency and the safety are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of industrial automation control, and specifically relates to a wireless communication system for a ship unloader and a belt conveyor control process. Background Art

[0002] Ship unloaders and conveyor belts are important equipment in ports, docks and other logistics places. In the existing port ship unloader and conveyor belt operation, the control method usually requires manual monitoring and operation, which not only increases the burden on operators and is inefficient, but also may cause operational errors due to human factors in complex environments, posing safety risks and affecting the loading and unloading efficiency of goods. Therefore, how to realize the automated control of ship unloaders and conveyor belts and improve the loading and unloading efficiency is a problem that needs to be solved urgently by technicians in this field.

[0003] Moreover, traditional ship loaders and unloaders monitoring systems usually use wired transmission, which has problems such as cable wear and signal interference, and cannot achieve remote monitoring and operation.

[0004] Therefore, how to realize the automated control of ship unloaders and belt conveyors and improve work efficiency and safety is an urgent problem to be solved by technical personnel in this field. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a wireless communication system for the control process of ship unloaders and belt conveyors. The industrial-grade wireless switch signal transmitter or wireless intelligent communication equipment can be used to realize the point-to-point wireless switch signal remote transmission function, and the wireless signal transmitter and wireless signal receiver replace the wired signal transmission wire. This transmission method can not only realize remote monitoring, but also avoid problems such as cable wear and signal interference, and improve work efficiency and safety.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions: a wireless communication system for the control process of a ship unloader and a belt conveyor, comprising a host computer program control system, a wireless intelligent communication device and a lower computer terminal, the lower computer terminal comprising a ship unloader and a belt conveyor, the ship unloader and the belt conveyor are both provided with a control cabinet for connecting with the wireless intelligent communication device, the wireless intelligent communication device comprises a main wireless intelligent communication device and a slave wireless intelligent communication device respectively arranged on the belt conveyor and the ship unloader, the main wireless intelligent communication device and the slave wireless intelligent communication device are connected by wireless signals, the main wireless intelligent communication device and the slave wireless intelligent communication device are connected by wireless signals and are both connected to the host computer program control system, the host computer program control system respectively controls the belt conveyor and the ship unloader through the main wireless intelligent communication device and the slave wireless intelligent communication device, so as to realize the mutual interlocking and status display of the ship unloader and the belt conveyor;

[0007] The master wireless intelligent communication device and the slave wireless intelligent communication device each include a wireless communication module, a data processing module, a power management module, a remote monitoring function module, a data transmission function module and a device control function module;

[0008] The wireless communication module adopts wireless communication technology for wireless transmission and reception of data, realizes real-time communication between the ship unloader and the belt conveyor, and realizes efficient, reliable and safe wireless communication;

[0009] The data processing module is used to process, analyze and store the received data, and transmit the processing results to the upper computer program control system;

[0010] The power management module is used to manage and control the power supply of the wireless intelligent communication device to ensure the stable operation of the wireless intelligent communication device;

[0011] The remote monitoring function module is used to remotely monitor and control the belt conveyor and the ship unloader through wireless communication technology;

[0012] The data transmission function module is used for wireless transmission and reception of data through wireless communication technology;

[0013] The device control function module is used to control and operate the device according to the received instructions.

[0014] Preferably, the host computer program control system includes a microprocessor, a memory, an input / output signal interface and a human-machine interface, receives signals from the wireless intelligent communication device through the host computer program control system, and performs data processing and instruction sending according to a preset existing program to achieve efficient data processing and control functions;

[0015] The human-machine interface includes a display screen, a keyboard and a mouse, through which the operator interacts with the system, displays the operating status of the ship unloader and the belt conveyor, receives and inputs control instructions, and provides intuitive operation inspection.

[0016] Preferably, the wireless communication system for the control process of the ship unloader and the belt conveyor also includes a data acquisition device, which is respectively arranged on the ship unloader and the belt conveyor and is signal-connected to the wireless intelligent communication equipment. The data acquisition device is used to monitor the operating status of the ship unloader and the belt conveyor, so that the upper computer program control system can analyze and control the ship unloader and the belt conveyor in real time.

[0017] Preferably, the wireless communication system for the ship unloader and belt conveyor control process also includes a feedback control actuator, which is respectively arranged on the ship unloader and the belt conveyor, and is connected to the wireless intelligent communication device signal, receives adjustment instructions from the upper computer program control system through the wireless communication module, and adjusts the operating status of the ship unloader or the belt conveyor according to the instructions.

[0018] Preferably, the wireless communication system for the control process of the ship unloader and the belt conveyor further comprises an adjustable bracket for installing wireless intelligent communication, the adjustable bracket comprises a disc base, a rotating seat, a rocker arm and a rocker arm seat, the inside of the disc base is provided with a lifting rod installation cavity and a strong magnetic block installation cavity which are distributed up and down and pass through the end surfaces on both sides, the disc base has an array of screw fixing holes on one side relative to the strong magnetic block installation cavity, and a strong magnetic block is also provided in the strong magnetic block installation cavity;

[0019] A lifting motor and a magnetic isolation layer close to one side of the strong magnetic block mounting cavity are provided in the lifting rod mounting cavity, an output shaft of the lifting motor is provided with an output shaft guide sleeve installed in a through hole of the lifting rod mounting cavity, the output shaft guide sleeve and the through hole are sealed and connected, a lubricant is provided between the output shaft guide sleeve and the output shaft, the output end of the lifting motor is connected to the rocker arm seat, a square cavity is provided in the rocker arm seat, a swing motor is provided in the square cavity, a side wall of the square cavity is provided with a swing motor output hole that passes through the inside of the rocker arm seat near the output end of the swing motor, a side wall of the square cavity that is away from the motor output hole is also provided with a rocker arm mounting column, a cam is installed at the output end of the swing motor, a connecting rod is rotatably connected to the cam end face on the side away from the output end of the swing motor, and the other end of the connecting rod is rotatably connected to the rocker arm;

[0020] The rocker arm is provided with a plurality of hollow holes arranged in an array along the length direction of the arm, and the outermost end of the rocker arm is rotatably connected to the rocker arm mounting column through one of the hollow holes. A rotating mounting seat is also provided on the arm body of the rocker arm away from the rocker arm mounting column, and a rotating motor mounting cavity is provided in the rotating mounting seat, and a rotating motor is provided in the rotating motor mounting cavity. A rotating motor output hole is also provided on the upper side of the rotating motor mounting cavity, and a rotating seat is installed at the output end of the rotating motor;

[0021] The rotating seat is also provided with a mounting seat for installing the wireless intelligent communication device. The mounting seat includes a fixed rod, a sliding rod and a screw. The interior of the mounting seat is a cavity structure, and screw mounting holes are provided on opposite sides of the cavity structure. A slide groove is also provided on the upper part of the cavity structure. The fixed rod is fixedly arranged on the upper surface of the mounting seat close to one end of the slide groove, and one end of the sliding rod is provided with a guide hole threadedly connected to the screw. The sliding rod is arranged in the slide groove and is threadedly connected to the screw through the guide hole. One end of the screw is provided with a rotating hand wheel with a handle, and the surface of the opposite side of the fixed rod and the sliding rod is also provided with anti-slip grooves. The position of the sliding rod on the screw is adjusted by rotating the hand wheel to rotate the screw, so that the sliding rod and the fixed rod are relatively close to or far away from each other, so as to facilitate clamping the wireless intelligent communication device.

[0022] The lifting motor, the swing motor and the rotating motor are all connected to the control cabinet.

[0023] The beneficial effects of the utility model compared with the prior art are as follows:

[0024] 1. Compared with the prior art, the utility model realizes point-to-point wireless switch signal remote transmission function by adopting advanced wireless communication technologies such as industrial-grade wireless switch signal transmitter or wireless intelligent communication equipment, which can not only realize remote monitoring, data transmission and equipment control of ship unloaders and belt conveyors, but also avoid problems such as cable wear and signal interference, and improve transmission efficiency, reliability and safety, and has intelligent characteristics;

[0025] 2. Compared with the existing technology, the utility model has the advantages of long distance, high reliability, low power consumption, etc., which can meet the actual application needs; it can be used in logistics places such as ports and docks, and has good practicality and broad application prospects.

[0026] 3. Compared with the prior art, the utility model realizes real-time monitoring and automatic adjustment of the ship unloader and the belt conveyor through wireless communication, reduces manual operation, and improves work efficiency and safety; at the same time, due to the use of a preset data acquisition device and feedback control actuator, it can achieve precise control of the loading and unloading process, avoid operational errors that may be caused by human factors, improve work efficiency and safety, reduce manpower and material costs, and has good application prospects and market potential.

[0027] 4. Compared with the prior art, the utility model installs the wireless intelligent communication device through an adjustable bracket, so that the angle direction, height position and other aspects of the wireless intelligent communication device can be adjusted remotely. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0029] Figure 1 A structural schematic diagram of a wireless communication system for a ship unloader and a belt conveyor control process provided by an embodiment of the utility model;

[0030] Figure 2 A schematic structural diagram of an adjustable bracket for a wireless communication system for a ship unloader and a belt conveyor control process provided in an embodiment of the utility model.

[0031] Reference numerals:

[0032] 1. Disc base, 2. Rotating seat, 3. Rocker arm, 4. Rocker arm seat, 5. Strong magnetic block, 6. Lifting motor, 7. Magnetic isolation layer, 8. Output shaft guide sleeve, 9. Swing motor, 10. Connecting rod, 11. Lifting rod mounting cavity, 12. Strong magnetic block mounting cavity, 13. Screw fixing hole, 15. Rotating mounting seat, 16. Rotating motor, 17. Mounting seat, 41. Square cavity, 42. Rocker arm mounting column, 43. Cam, 151. Rotating motor mounting cavity, 171. Fixed rod, 172. Sliding rod, 173. Screw, 174. Turning hand wheel, 175. Locking nut. DETAILED DESCRIPTION

[0033] The present invention is described below with reference to specific embodiments. Those skilled in the art will appreciate that these embodiments are only used to illustrate the present invention and do not limit the scope of the present invention in any way.

[0034] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected" to another element, it may be directly connected to the other element or there may be a central element at the same time. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0035] like Figure 1 to Figure 2As shown, in an embodiment of the utility model, a wireless communication system for the control process of a ship unloader and a belt conveyor is provided, comprising a host computer program control system, a wireless intelligent communication device, a data acquisition device, a feedback control actuator, a lower computer terminal and an adjustable bracket for installing the wireless intelligent communication device, wherein the lower computer terminal comprises a ship unloader and a belt conveyor, wherein the ship unloader and the belt conveyor are both provided with a control cabinet for connecting with the wireless intelligent communication device, wherein the wireless intelligent communication device comprises a main wireless intelligent communication device and a slave wireless intelligent communication device respectively arranged on the belt conveyor and the ship unloader, wherein the main wireless intelligent communication device and the slave wireless intelligent communication device have wireless communication The master wireless intelligent communication device and the slave wireless intelligent communication device are connected by wireless signal connection and are also connected to the host computer program control system. The host computer program control system controls the belt conveyor and the ship unloader through the master wireless intelligent communication device and the slave wireless intelligent communication device respectively, so as to realize the mutual interlocking and status display of the ship unloader and the belt conveyor, that is, by installing an industrial-grade wireless switch signal transmitter or wireless intelligent communication device on the belt conveyor and the ship unloader, the switch signal of the device is transmitted to the host computer program control system for processing, and then the host computer program control system remotely monitors and operates the ship loader and the ship unloader through the received signal. At the same time, the system can adopt a one-to-many working mode to realize remote monitoring and operation of multiple devices.

[0036] In this embodiment, the master wireless intelligent communication device and the slave wireless intelligent communication device both include a wireless communication module, a data processing module, a power management module, a remote monitoring function module, a data transmission function module and an equipment control function module; wherein the wireless communication module uses advanced wireless communication technology for wireless transmission and reception of data, and mainly connects the ship unloader and the belt conveyor through a wireless communication network to achieve real-time communication between the ship unloader and the belt conveyor, and to achieve efficient, reliable and secure wireless communication, and the wireless communication network may include the Internet, local area network, Ethernet or other wireless communication technologies. The wireless communication module specifically includes a power supply, a transceiver, an antenna, a signal processing circuit and other parts to achieve stable signal transmission, specifically sending the processed data to a preset upper computer program control system, and the upper computer program control system adjusts the operating status of the ship unloader or the belt conveyor according to the received data;

[0037] The data processing module is used to process, analyze and store the received data, and transmit the processing results to the upper computer program control system. The data processing module includes a processor, a memory, an interface circuit and other parts, which can realize data analysis, storage and transmission; specifically, the data collected by the data acquisition device is processed to analyze the current status of loading and unloading work, such as whether the operating status of the ship unloader or the belt conveyor needs to be adjusted;

[0038] The power management module is used to manage and control the power supply of the wireless intelligent communication device to ensure the stable operation of the wireless intelligent communication device. The power management module includes a battery, a charging circuit, a power converter and other parts, which can realize battery charging and power conversion;

[0039] The remote monitoring function module is used to remotely monitor and control the belt conveyor and the ship unloader through wireless communication technology. The remote monitoring function module includes receiving and parsing remote control instructions, remote reporting of equipment status, etc.

[0040] The data transmission function module is used for wireless transmission and reception of data through wireless communication technology. The data transmission function module includes data packaging, unpacking, encryption, decryption, etc.;

[0041] The device control function module is used to control and operate the device according to the received instructions.

[0042] In this embodiment, the master wireless intelligent communication device can be coordinated with an ASX / KA / Z control device and an A-XWK-1100 communication module, and the ASX / KA / Z control device is connected to the A-XWK-1100 communication module. The slave wireless intelligent communication device can be coordinated with an ASX / KA / C control device and an A-XWK-1100 communication module, and the ASX / KA / C control device is connected to the A-XWK-1100 communication module. Each external device is controlled by the ASX / KA / Z control device and the ASX / KA / C control device. When installing the A-XWK-1100 communication module, it should be noted that the master wireless intelligent communication device and the slave wireless intelligent communication device need to be facing each other, with an open and visible area without any obstructions, and the horizontal and vertical relative offset angles are ≤±30°.

[0043] In this embodiment, the data acquisition device is respectively arranged on the ship unloader and the belt conveyor, and is connected to the wireless intelligent communication device signal. The data acquisition device is used to monitor the operating status of the ship unloader and the belt conveyor, so that the host computer program control system can analyze and control the ship unloader and the belt conveyor in real time, and can timely discover and solve abnormal situations, thereby reducing safety risks. Specifically, the operating data of the ship unloader and the belt conveyor, such as position, speed, load, temperature and other parameters, can be collected in real time through preset sensors. These parameter data can be displayed in real time on the display screen of the host computer program control system, or stored in the database for subsequent analysis. When the data acquisition device detects abnormal conditions such as excessive load and excessive speed, the data acquisition device sends an alarm message through the wireless communication network, and takes timely processing measures. For example, when the load is too high, the speed of the ship unloader and the belt conveyor can be automatically slowed down by the feedback control actuator; when the speed is too fast, the speed can be automatically decelerated by the feedback control actuator.

[0044] In this embodiment, the feedback control actuator is respectively arranged on the ship unloader and the belt conveyor, and is connected to the wireless intelligent communication device by signal, receives the adjustment instruction of the upper computer program control system through the wireless communication module, and adjusts the operation state of the ship unloader or the belt conveyor according to the instruction. Specifically, the feedback control actuator may include a motor, a hydraulic system, a pneumatic system, an electrical system and the like.

[0045] In this embodiment, the host computer program control system includes a microprocessor, a memory, an input and output signal interface and a human-machine interface. The host computer program control system receives signals from the wireless intelligent communication device and performs data processing and instruction sending according to a preset existing program to achieve efficient data processing and control functions;

[0046] The human-machine interface includes a display screen, a keyboard and a mouse, through which the operator interacts with the system, displays the operating status of the ship unloader and the belt conveyor, receives and inputs control instructions, and provides intuitive operation inspection, and the control instructions sent through the wireless communication network include operations such as start, stop, and speed adjustment. Specifically, the control instructions can be sent by the operator through the human-machine interface of the upper computer program control system, or can be automatically sent by the upper computer program control system preset program.

[0047] In this embodiment, the adjustable bracket includes a disc base 1, a rotating seat 2, a rocker arm 3 and a rocker arm seat 4. The interior of the disc base 1 is provided with a lifting rod mounting cavity 11 and a strong magnetic block mounting cavity 12 which are distributed up and down and pass through the end surfaces on both sides. The disc base 1 has an array of screw fixing holes 13 on one side of the strong magnetic block mounting cavity 12. A strong magnetic block 5 is also provided in the strong magnetic block mounting cavity 12. During installation, the strong magnetic block 5 can be directly magnetically connected to the iron position of the belt conveyor or the ship unloader, or it can be fixed by a hole on the belt conveyor or the ship unloader through the screw fixing hole 13, or it can be fixed by the strong magnetic block 5 and the screw fixing hole 13. The lifting rod mounting cavity 11 is provided with a lifting motor 6 and a magnetic isolation layer 7 close to one side of the strong magnetic block mounting cavity 12. An output shaft of the motor 6 is provided with an output shaft guide sleeve 8 installed in a through hole of the lifting rod mounting cavity 11, the output shaft guide sleeve 8 is sealed and connected to the through hole, a lubricant is provided between the output shaft guide sleeve 8 and the output shaft of the lifting motor, the output end of the lifting motor 6 is connected to the rocker arm seat 4, a square cavity 41 is provided in the rocker arm seat 4, a swing motor 9 is provided in the square cavity 41, a swing motor output hole penetrating the inside of the rocker arm seat 4 is provided on the side wall of the square cavity 41 near the output end of the swing motor 9, a rocker arm mounting column 42 is also provided on the same side wall of the side wall of the square cavity 41 away from the motor output hole, a cam 43 is installed at the output end of the swing motor 4, a connecting rod 10 is rotatably connected to the end face of the cam 43 away from the output end of the swing motor, and the other end of the connecting rod 10 is rotatably connected to the rocker arm 3;

[0048] The rocker arm 3 is provided with a plurality of hollow holes arrayed along the arm length direction, and the outermost end of the rocker arm 3 is rotatably connected to the rocker arm mounting column 42 through one of the hollow holes, and the rocker arm 3 can adjust the mounting position with the connecting rod or the rocker arm mounting column 42 through the hollow holes, and a rotating mounting seat 15 is also provided on the arm body of the rocker arm 3 away from the rocker arm mounting column 42, and a rotating motor mounting cavity 151 is provided in the rotating mounting seat 15, and a rotating motor 16 is provided in the rotating motor mounting cavity 151, and a rotating motor output hole is also provided on the upper side of the rotating motor mounting cavity 151, and a stabilizing bearing for sleeved on the motor output shaft is also provided in the rotating motor output hole, and a rotating seat 2 is installed at the output end of the rotating motor 16, and a mounting seat 17 for mounting a wireless intelligent communication device is also provided on the rotating seat 2, and the mounting seat 17 includes a fixing rod 171, a sliding rod 172 and a screw 173, and the interior of the mounting seat 17 is a cavity structure, and the opposite sides of the cavity structure The screw 173 is installed in the screw mounting hole through the bearing. The upper part of the cavity structure is also provided with a slide groove. The fixed rod 171 is fixedly arranged on the upper surface of the mounting seat near one end of the slide groove. One end of the sliding rod 172 is provided with a guide hole threadedly connected to the screw 173. The sliding rod 172 is arranged in the slide groove and is threadedly connected to the screw 173 through the guide hole. One end of the screw 173 is provided with a rotating hand wheel 174 with a handle. The screw 173 is also provided with a locking nut 175 between the rotating hand wheel 174 and the screw mounting hole. The fixed rod 171 and the sliding rod 172 are also provided with anti-slip grooves 175 on the surface of the opposite side. The screw 173 is rotated by rotating the hand wheel 174 to adjust the position of the sliding rod 172 on the screw 173, so that the sliding rod 172 and the fixed rod 171 are relatively close to or away from each other, which is convenient for clamping the wireless intelligent communication device.Among them, the lifting motor 6, the swing motor 9 and the rotating motor 16 are all connected to the control cabinet, and the adjustable bracket can be controlled by the upper computer program control system to adjust the angle, height and left and right direction of the wireless intelligent communication device, so that the main wireless intelligent communication device and the slave wireless intelligent communication device can be corrected to improve the communication efficiency; the fixed rod 171 and the sliding rod 172 can be square rods. In addition to the anti-slip pattern on one side of the square rod, the other sides can also be provided with screw holes, which is convenient for fixing the wireless intelligent communication device in a bundling form. The lifting rod installation cavity 11, the strong magnetic block installation cavity 12, the square cavity 41, and the rotating motor installation cavity 151 are all A cover plate is provided with heat dissipation holes and wiring holes. The lifting rod mounting cavity 11, the strong magnetic block mounting cavity 12, the square cavity 41, and the rotating motor mounting cavity 151 provide protection for the motor and other components in the cavity to prevent wetting and sun exposure. The lifting rod mounting cavity 11, the strong magnetic block mounting cavity 12, the square cavity 41, and the rotating motor mounting cavity 151 can also install solar panels on the side walls according to actual needs, and then battery modules and other components are arranged in each cavity. The battery modules are connected to the solar panels to power each motor. Of course, the motor can also be directly connected to the power source (belt conveyor or ship unloader) through a wire for power supply.

[0049] Working principle of the utility model: when implementing the control process, firstly, it is necessary to install wireless intelligent communication equipment such as industrial-grade wireless switch signal transmitters on the ship unloader and the belt conveyor through adjustable brackets, and then install preset data acquisition devices such as sensors. The industrial-grade wireless switch signal transmitter uses wireless signal transmitters and wireless signal receivers to replace wired signal transmission wires, realizing point-to-point wireless switch signal remote transmission function, which has the advantages of long distance, high reliability, low power consumption, etc., can meet the actual application needs, and the operation data of the ship unloader and the belt conveyor can be monitored in real time through the data acquisition device;

[0050] Then, the data acquisition device sends the collected data to the preset upper computer program control system through the wireless communication module. After receiving the data, the upper computer program control system processes and analyzes it, and determines whether it is necessary to adjust the operating state of the ship unloader or belt conveyor according to the analysis results. If adjustment is required, the upper computer program control system sends an adjustment instruction to the feedback control actuator on the ship unloader or belt conveyor through the wireless communication module to adjust its operating state.

[0051] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A wireless communication system for the control process of a ship unloader and a belt conveyor, comprising a host computer program control system, a wireless intelligent communication device and a slave computer terminal, wherein the slave computer terminal comprises a ship unloader and a belt conveyor, wherein the ship unloader and the belt conveyor are both provided with a control cabinet for connecting with the wireless intelligent communication device, and wherein: The wireless intelligent communication device comprises a main wireless intelligent communication device and a slave wireless intelligent communication device respectively arranged on the belt conveyor and the ship unloader, the main wireless intelligent communication device and the slave wireless intelligent communication device are connected by wireless signals, the main wireless intelligent communication device and the slave wireless intelligent communication device are connected by wireless signals and are both connected to the host computer program control system, the host computer program control system respectively controls the belt conveyor and the ship unloader through the main wireless intelligent communication device and the slave wireless intelligent communication device, so as to realize the mutual interlocking and status display of the ship unloader and the belt conveyor; The master wireless intelligent communication device and the slave wireless intelligent communication device each include a wireless communication module, a data processing module, a power management module, a remote monitoring function module, a data transmission function module and a device control function module; The wireless communication module adopts wireless communication technology for wireless transmission and reception of data, realizes real-time communication between the ship unloader and the belt conveyor, and realizes efficient, reliable and safe wireless communication; The data processing module is used to process, analyze and store the received data, and transmit the processing results to the upper computer program control system; The power management module is used to manage and control the power supply of the wireless intelligent communication device to ensure the stable operation of the wireless intelligent communication device; The remote monitoring function module is used to remotely monitor and control the belt conveyor and the ship unloader through wireless communication technology; The data transmission function module is used for wireless transmission and reception of data through wireless communication technology; The device control function module is used to control and operate the device according to the received instructions.

2. A wireless communication system for controlling the process of ship unloader and belt conveyor according to claim 1, characterized in that: It also includes a data acquisition device, which is respectively arranged on the ship unloader and the belt conveyor and is connected to the wireless intelligent communication device signal. The data acquisition device is used to monitor the operating status of the ship unloader and the belt conveyor so that the upper computer program control system can analyze and control the ship unloader and the belt conveyor in real time.

3. A wireless communication system for controlling the process of ship unloader and belt conveyor according to claim 1, characterized in that: It also includes a feedback control actuator, which is respectively arranged on the ship unloader and the belt conveyor, and is connected to the wireless intelligent communication device signal, receives adjustment instructions from the upper computer program control system through the wireless communication module, and adjusts the operating state of the ship unloader or the belt conveyor according to the instructions.

4. A wireless communication system for controlling the process of ship unloader and belt conveyor according to claim 1, characterized in that: The host computer program control system includes a microprocessor, a memory, an input and output signal interface and a human-machine interface, receives signals from the wireless intelligent communication device through the host computer program control system, and performs data processing and instruction sending according to a preset existing program to achieve efficient data processing and control functions; The human-machine interface includes a display screen, a keyboard and a mouse, through which the operator interacts with the system, displays the operating status of the ship unloader and the belt conveyor, receives and inputs control instructions, and provides intuitive operation inspection.

5. A wireless communication system for controlling the process of ship unloader and belt conveyor according to claim 1, characterized in that: Also included is an adjustable bracket for mounting the wireless intelligent communication device, the adjustable bracket comprising a disc base, a rotating base, a rocker arm and a rocker arm base; The inside of the disc base is provided with a lifting rod installation cavity and a strong magnetic block installation cavity which are distributed up and down and penetrate the end surfaces on both sides; the disc base has an array of screw fixing holes on one side relative to the strong magnetic block installation cavity; and a strong magnetic block is also provided in the strong magnetic block installation cavity; A lifting motor and a magnetic isolation layer close to one side of the strong magnetic block mounting cavity are provided in the lifting rod mounting cavity, an output shaft of the lifting motor is provided with an output shaft guide sleeve installed in a through hole of the lifting rod mounting cavity, the output shaft guide sleeve and the through hole are sealed and connected, a lubricant is provided between the output shaft guide sleeve and the output shaft, the output end of the lifting motor is connected to the rocker arm seat, a square cavity is provided in the rocker arm seat, a swing motor is provided in the square cavity, a side wall of the square cavity is provided with a swing motor output hole that passes through the inside of the rocker arm seat near the output end of the swing motor, a side wall of the square cavity that is away from the motor output hole is also provided with a rocker arm mounting column, a cam is installed at the output end of the swing motor, a connecting rod is rotatably connected to the cam end face on the side away from the output end of the swing motor, and the other end of the connecting rod is rotatably connected to the rocker arm; The rocker arm is provided with a plurality of hollow holes arranged in an array along the length direction of the arm, and the outermost end of the rocker arm is rotatably connected to the rocker arm mounting column through one of the hollow holes. A rotating mounting seat is also provided on the arm body of the rocker arm away from the rocker arm mounting column, and a rotating motor mounting cavity is provided in the rotating mounting seat, and a rotating motor is provided in the rotating motor mounting cavity. A rotating motor output hole is also provided on the upper side of the rotating motor mounting cavity, and a rotating seat is installed at the output end of the rotating motor; The rotating seat is also provided with a mounting seat for installing the wireless intelligent communication device. The mounting seat includes a fixed rod, a sliding rod and a screw. The interior of the mounting seat is a cavity structure, and screw mounting holes are provided on opposite sides of the cavity structure. A slide groove is also provided on the upper part of the cavity structure. The fixed rod is fixedly arranged on the upper surface of the mounting seat close to one end of the slide groove, and one end of the sliding rod is provided with a guide hole threadedly connected to the screw. The sliding rod is arranged in the slide groove and is threadedly connected to the screw through the guide hole. One end of the screw is provided with a rotating hand wheel with a handle, and the surface of the opposite side of the fixed rod and the sliding rod is also provided with anti-slip grooves. The position of the sliding rod on the screw is adjusted by rotating the hand wheel to rotate the screw, so that the sliding rod and the fixed rod are relatively close to or far away from each other, so as to facilitate clamping the wireless intelligent communication device. The lifting motor, the swing motor and the rotating motor are all connected to the control cabinet.