Automatic winding device

Abstract

The utility model relates to the technical field of wire winding equipment, in particular to automatic wire winding equipment which comprises a rack assembly, a jacking assembly, a clamping assembly, a driving assembly and a guiding assembly. The rack assembly is provided with a storage cavity, the jacking assembly is arranged on the lower side of the storage cavity, the clamping assembly used for clamping a winding drum is installed on the rack assembly and located on the side wall of the storage cavity, one end of the clamping assembly is connected with the driving assembly, and the guide assembly is installed on the rack assembly. The device aims at achieving rapid adjustment according to linear materials of different diameters, and the rolling efficiency of the linear materials is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of winding wire equipment, in particular to an automatic winding wire equipment. Background Art

[0002] Winding equipment is a kind of equipment that mechanically winds raw materials into coils. It is widely used in cable preparation, metal cables or metal coils and other processing production lines.

[0003] The winding line equipment rolls the linear material into a coil for subsequent storage. In the prior art, when the winder winds linear materials of different diameters, it is necessary to select a suitable pressure wheel and winding drum according to the diameter size of the linear material. However, the pressure wheel and winding drum on the winding line equipment are difficult to replace quickly, which affects the work efficiency of winding the linear material.

[0004] Therefore, those skilled in the art are committed to developing an automatic winding line device that can quickly adjust according to linear materials of different diameters to improve the winding efficiency of the linear materials. Utility Model Content

[0005] In view of this, the purpose of the utility model is to provide an automatic winding line device, which can be quickly adjusted according to linear materials of different diameters to improve the winding efficiency of the linear materials.

[0006] The utility model solves the above technical problems by the following means:

[0007] An automatic winding wire device comprises a frame assembly, a lifting assembly, a clamping assembly, a driving assembly and a guiding assembly;

[0008] The frame assembly has a storage cavity, the lifting assembly is arranged at the lower side of the storage cavity, the clamping assembly for clamping the winding drum is installed on the frame assembly and located on the side wall of the storage cavity, one end of the clamping assembly is connected to the driving assembly, and the guide assembly is installed on the frame assembly.

[0009] According to the above technical means, after the lifting assembly lifts the winding drum, the clamping assembly clamps the winding drum, and the driving assembly drives the winding drum to rotate to reel linearly. During the winding process, the guide assembly accurately guides the linear materials of different diameters so that the linear materials on the winding drum are arranged closely to reduce misalignment.

[0010] Furthermore, a control assembly is installed on the frame assembly, the frame assembly includes a first base and a second base, and the storage cavity is located between the first base and the second base.

[0011] According to the above technical means, the control component is used to control the winding line equipment as a whole.

[0012] Furthermore, the lifting assembly includes a lifting plate for lifting the winding drum, the lifting plate is connected to an intermediate rod and a movable plate in sequence, sliders are connected on both sides of the movable plate, a slide rail cooperating with the slider is arranged in the slider, the slide rail is installed in the frame assembly, and a lifting member is also arranged on the lower side of the movable plate.

[0013] According to the above technical means, the lifting member lifts and drives the movable plate, the middle plate and the lifting plate to move along the slide rail, thereby lifting the winding drum on the lifting plate to a suitable position.

[0014] Furthermore, the clamping assembly includes a first clamping member and a second clamping member, the first clamping member and the second clamping member are respectively installed on the side walls of the first machine base and the second machine base, the end faces of the first clamping member and the second clamping member both have positioning bosses for positioning the winding drum, the second clamping member is connected to a transverse pushing mechanism, and the first clamping member is connected to the driving assembly.

[0015] According to the above technical means, the transverse pushing mechanism pushes the second clamping member to move transversely so as to clamp the winding drum on the lifting plate, which is beneficial for the subsequent driving component to drive the winding drum to rotate.

[0016] Furthermore, the driving assembly includes a driving motor, an output end of the driving motor is connected to the first clamping member via a synchronous belt, and the driving motor is electrically connected to the control assembly.

[0017] According to the above technical means, the driving motor drives the winding drum to rotate.

[0018] Furthermore, the guide assembly includes a guide block having guide columns arranged at intervals, the guide block is arranged on a guide screw rod, the guide screw rod is installed on the frame assembly and a servo drive component is connected to the end of the guide screw rod, and the servo drive component rotates to drive the guide block to move axially along the guide screw rod.

[0019] According to the above technical means, the servo drive component rotates to drive the guide block to move axially along the guide screw rod, thereby guiding the linear material located between the two guide columns.

[0020] Furthermore, the control assembly includes a control panel, and the control panel is installed on the second base.

[0021] According to the above technical means, the control panel helps the operator to control the operation according to the actual situation.

[0022] Furthermore, an upper plate button, a lower plate button, a start button, an emergency stop button and a tachometer are installed on the frame assembly, and the upper plate button, the lower plate button, the start button, the emergency stop button and the tachometer are all electrically connected to the control assembly.

[0023] According to the above technical means, the button is used for the operator to precisely control the winding of the linear material.

[0024] Furthermore, a control valve is installed on the frame assembly, and the control valve is connected to the jacking member and the horizontal thrust mechanism.

[0025] According to the above technical means, the control valve is used to control the lifting member and the horizontal thrust mechanism.

[0026] Furthermore, a limiting column for limiting the position of the lifting plate or the winding drum is installed on the side wall of the frame assembly and located in the storage cavity.

[0027] According to the above technical means, the limiting column is used to limit the lifting distance of the winding drum.

[0028] The utility model adopting the above scheme has the following beneficial effects:

[0029] 1. After the take-up drum is transported to the designated position and the lifting assembly lifts the take-up drum, the clamping assembly clamps the take-up drum, and the driving assembly drives the take-up drum to rotate and reel up the linear material. During the winding process, the guide assembly accurately guides the linear materials of different diameters so that the linear materials on the take-up drum are arranged closely, thereby improving the winding efficiency of the linear materials.

[0030] 2. The drive motor is electrically connected to the control component, which is conducive to adjusting the rotation speed of the drive motor according to actual conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The present application may be further illustrated by non-limiting examples given in the accompanying drawings;

[0032] Figure 1 This is a schematic diagram of the structure of the automatic winding line equipment in the embodiment of the present application;

[0033] Figure 2 It is a schematic diagram of the rear view structure of the automatic winding line device in the embodiment of the present application;

[0034] Figure 3 This is a schematic diagram of the position structure of the jacking plate in the embodiment of the present application;

[0035] Figure 4 It is a schematic diagram of the structure of the jacking assembly in the embodiment of the present application.

[0036] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0037] 1. Frame assembly; 2. Lifting assembly; 3. Clamping assembly; 4. Drive assembly; 5. Guide assembly; 6. Storage chamber; 7. Control assembly; 8. Winding drum; 9. First machine base; 10. Second machine base; 11. Lifting plate; 12. Intermediate rod; 13. Moving plate; 14. Slider; 15. Slide rail; 16. Second clamping piece; 17. Transverse push mechanism; 18. Drive motor; 19. Synchronous belt; 20. Guide block; 21. Guide column; 22. Guide screw rod; 23. Servo drive; 24. Control panel; 25. Upper plate button; 26. Lower plate button; 27. Start button; 28. Emergency stop button; 29. ​​Tachometer; 30. Control valve; 31. Lifting piece; 32. First clamping piece. DETAILED DESCRIPTION

[0038] The following will describe the implementation of the present invention with reference to the accompanying drawings and preferred embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be understood that the preferred embodiments are only for illustrating the present invention, not for limiting the scope of protection of the present invention.

[0039] The same or similar numbers in the figures of the embodiments of the present invention correspond to the same or similar parts. In the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "back", etc. indicate the orientation or position relationship, they are based on the orientation or position relationship shown in the figure. This is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the figures are only used for illustrative purposes and cannot be understood as limitations on the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances. In the description of this application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0040] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present invention, and thus the drawings only show components related to the present invention rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed at will, and the component layout may also be more complicated.

[0041] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, an embodiment of the present application proposes an automatic winding wire device, including a frame assembly 1, a lifting assembly 2, a clamping assembly 3, a driving assembly 4 and a guiding assembly 5; the frame assembly 1 has a storage cavity 6, a lifting assembly 2 is provided on the lower side of the storage cavity 6, a clamping assembly 3 for clamping a winding drum 8 is installed on the frame assembly 1 and located on the side wall of the storage cavity 6, one end of the clamping assembly 3 is connected to the driving assembly 4, and a guiding assembly 5 is installed on the frame assembly 1.

[0042] In the utility model, after the lifting component 2 lifts the winding drum 8, the clamping component 3 clamps the winding drum 8, and the driving component 4 drives the winding drum 8 to rotate to wind the linear material. During the winding process, the guide component 5 accurately guides the linear materials of different diameters so that the linear materials on the winding drum 8 are arranged closely to reduce misalignment.

[0043] like Figure 1 , Figure 2 As shown, in some embodiments, a control assembly 7 is installed on the rack assembly 1. Specifically, the control assembly 7 includes a control panel 24 and an integrated circuit board or a PLC controller. The rack assembly 1 includes a first base 9 and a second base 10. The side walls of the first base 9 and the second base 10 are connected by a vertical mounting plate. The storage cavity 6 is located between the first base 9 and the second base 10. The control panel 24 is installed on the second base 10. In another embodiment, the rack assembly 1 includes a first support frame and a second support frame that are arranged opposite to each other. The first support frame and the second support frame can be welded by square tubes or round tubes. The storage cavity 6 is located between the first support frame and the second support frame. The control assembly 7 is installed on the first support frame or the second support frame.

[0044] An upper plate button 25, a lower plate button 26, a start button 27, an emergency stop button 28 and a tachometer 29 are installed on the frame assembly 1. The upper plate button 25, the lower plate button 26, the start button 27, the emergency stop button 28 and the tachometer 29 are all electrically connected to the control assembly 7, so that the operator can control the operation in time.

[0045] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, in another embodiment, the lifting assembly 2 includes a lifting plate 11 for lifting the winding drum 8, and the side wall of the lifting plate 11 is provided with an inclined guide plate for guiding the winding drum 8. In order to facilitate the rapid lifting of the winding drum 8 to a suitable position, a limiting column for limiting the lifting plate 11 or the winding drum 8 is also installed on the side wall of the frame assembly 1 and located in the storage chamber 6.

[0046] The lifting plate 11 is connected with the middle rod 12 and the moving plate 13 in sequence, and the moving plate 13 is connected with the slider 14 on both sides. The slider 14 is provided with a slide rail 15 that cooperates with the slider 14, and the slide rail 15 is installed in the frame assembly 1. The lower side of the moving plate 13 is also provided with a lifting member 31, and the lifting member 31 can be a servo electric cylinder or a cylinder. The lifting member 31 lifts and pushes the moving plate 13, the slider 14, the middle rod 12 and the lifting plate 11 to move along the length direction of the slide rail 15, thereby lifting the winding drum 8 located on the lifting plate 11, so that the subsequent clamping assembly 3 can clamp the winding drum 8. In other embodiments, the lifting assembly 2 includes a lifting block, and the lifting block is connected with a lifting electric cylinder. The lifting electric cylinder pushes the lifting block to move up and down to lift the winding drum 8 to a suitable position, or the lifting member 31 is directly installed on the lower side or upper side of the lifting plate 11.

[0047] like Figure 1 , Figure 2 As shown, in the exemplary embodiment, the clamping assembly 3 includes a first clamping member 32 and a second clamping member 16, the first clamping member 32 and the second clamping member 16 are arranged opposite to each other, the first clamping member 32 and the second clamping member 16 are respectively mounted on the side walls of the first base 9 and the second base 10, the end faces of the first clamping member 32 and the second clamping member 16 are both provided with a positioning boss for positioning the winding drum 8, during the clamping process, the positioning boss cooperates with the limiting hole on the winding drum 8, the second clamping member 16 is connected to the horizontal pushing mechanism 17, the horizontal pushing mechanism 17 can adopt a servo electric cylinder or a cylinder, and the first clamping member 32 is connected to the driving assembly 4. A control valve 30 is installed on the frame assembly 1, the control valve 30 is connected to the lifting member 31 and the horizontal pushing mechanism 17, and the control valve 30 controls the lifting member 31 and the horizontal pushing mechanism 17 to extend or retract respectively.

[0048] In other embodiments, the clamping assembly 3 includes a first clamping mold and a second clamping mold that are relatively arranged. The first clamping mold and the second clamping mold are both provided with a clamping portion for clamping the end of the winding drum 8. The ends of the first clamping mold and the second clamping mold are both connected to a horizontal pushing cylinder, and the horizontal pushing cylinder is connected to the control valve 31. The first clamping mold or the second clamping mold is connected to a driving assembly 4. The driving assembly 4 drives the first clamping mold or the second clamping mold to rotate and then drives the winding drum 8 to rotate to wind the linear material around the winding drum to complete the winding of the linear material.

[0049] In the embodiment, the drive assembly 4 includes a drive motor 18 or a servo hydraulic motor. The drive motor 18 can be a variable frequency motor or a servo motor. The servo hydraulic motor is connected to a servo hydraulic station. The use of a variable frequency motor or a servo motor is conducive to controlling the rotation speed of the drive motor 18. The output end of the drive motor 18 is connected to the first clamping member 32 through a synchronous belt 19. The drive motor 18 is electrically connected to a control assembly 7. The control assembly 7 is used to control the rotation speed and rotation direction of the drive motor 18.

[0050] like Figure 1 , Figure 2 As shown, in a specific embodiment, the guide assembly 5 includes a guide block 20, the guide block 20 has guide columns 21 arranged at intervals, and the space between two adjacent guide columns 21 is used for linear materials to pass through. The guide block 20 is arranged on a guide screw 22, and a threaded hole matching the guide screw 22 is arranged on the guide block 20. The guide screw 22 is installed on the frame assembly 1 and a servo drive 23 is connected to the end of the guide screw 22. The servo drive 23 can be a servo motor or a stepper motor. The servo drive 23 rotates to drive the guide block 20 to move axially along the guide screw 22 so that the linear material located between the guide columns 21 swings back and forth along the guide screw 22, thereby facilitating the linear material to be wound around the winding drum 8.

[0051] In another embodiment, the guide assembly 5 adopts a servo electric cylinder, and the output end of the servo electric cylinder is connected to a guide block 20, and a guide hole for the linear material to pass through is provided on the guide block 20. The servo electric cylinder drives the guide block 20 to move along the axial direction of the servo electric cylinder output shaft so that the linear material located in the guide hole swings back and forth, thereby facilitating the linear material to be wound around the winding drum 8.

[0052] The working principle of the utility model is as follows: after the take-up drum 8 is pushed to the lifting plate 11, the induction component (not shown in the figure) detects that the take-up drum 8 has reached the specified position, and then operates the control valve 30 to make its lifting member 31 lift the lifting plate 11 for a distance, and then operates the control valve 30 to make its first clamping member 32 and the second clamping member 16 clamp the take-up drum 8, and then starts the drive motor 18 to rotate and drive the take-up drum 8 to rotate and wind the linear material thereon. During the winding process, the servo drive member 23 rotates forward and reversely at even intervals to drive the guide screw 22 to rotate so that the guide block 20 and the linear material located between the guide column 21 move back and forth evenly along the axial direction of the guide screw 22, so that the linear material wound on the take-up drum 8 is arranged tightly, thereby improving the winding efficiency of the linear material.

[0053] The above is a detailed introduction to an automatic winding wire device provided by the present application. The description of the specific embodiment is only used to help understand the method and its core idea of ​​the present application. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present application, several improvements and modifications can be made to the present application, and these improvements and modifications also fall within the scope of protection of the claims of the present utility model.

[0054] It should be noted that the phrases "one embodiment", "embodiment", "some optional embodiments", "exemplary embodiments", "some embodiments", etc. mentioned in the specification indicate that the described embodiment may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when describing specific features, structures or characteristics in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such features, structures or characteristics in conjunction with other embodiments, whether explicitly or not explicitly described.

[0055] The above embodiments are only used to illustrate the technical solution of the utility model and are not intended to limit it. Although the utility model is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model. The technology, shape, and structure that are not described in detail in the utility model are all well-known technologies.

Claims

1. An automatic winding line device, characterized in that: It comprises a frame assembly (1), a lifting assembly (2), a clamping assembly (3), a driving assembly (4) and a guiding assembly (5); The frame assembly (1) has a storage cavity (6), the lifting assembly (2) is arranged at the lower side of the storage cavity (6), the clamping assembly (3) for clamping the winding drum (8) is installed on the frame assembly (1) and located on the side wall of the storage cavity (6), one end of the clamping assembly (3) is connected to the driving assembly (4), and the guide assembly (5) is installed on the frame assembly (1).

2. The automatic winding line equipment according to claim 1, characterized in that: A control assembly (7) is installed on the frame assembly (1); the frame assembly (1) comprises a first base (9) and a second base (10); and the storage chamber (6) is located between the first base (9) and the second base (10).

3. The automatic winding line equipment according to claim 2, characterized in that: The lifting assembly (2) comprises a lifting plate (11) for lifting the winding drum (8), the lifting plate (11) being connected in sequence to an intermediate rod (12) and a movable plate (13), sliders (14) being connected to both sides of the movable plate (13), a slide rail (15) cooperating with the slider (14) being arranged in the slider (14), the slide rail (15) being installed in the frame assembly (1), and a lifting member (31) being arranged on the lower side of the movable plate (13).

4. The automatic winding line device according to claim 3, characterized in that: The clamping assembly (3) comprises a first clamping member (32) and a second clamping member (16); the first clamping member (32) and the second clamping member (16) are respectively mounted on the side walls of the first machine base (9) and the second machine base (10); the end surfaces of the first clamping member (32) and the second clamping member (16) are both provided with positioning bosses for positioning the winding drum (8); the second clamping member (16) is connected to a transverse pushing mechanism (17); and the first clamping member (32) is connected to the driving assembly (4).

5. The automatic winding line device according to claim 4, characterized in that: The driving assembly (4) comprises a driving motor (18), the output end of the driving motor (18) is connected to the first clamping member (32) via a synchronous belt (19), and the driving motor (18) is electrically connected to the control assembly (7).

6. The automatic winding line equipment according to claim 1, characterized in that: The guide assembly (5) comprises a guide block (20), the guide block (20) having guide columns (21) arranged at intervals, the guide block (20) being arranged on a guide screw (22), the guide screw (22) being mounted on the frame assembly (1) and the end of the guide screw (22) being connected to a servo drive (23), the servo drive (23) rotating to drive the guide block (20) to move axially along the guide screw (22).

7. The automatic winding line device according to claim 2, characterized in that: The control assembly (7) comprises a control panel (24), and the control panel (24) is mounted on the second machine base (10).

8. The automatic winding line device according to claim 2, characterized in that: An upper plate button (25), a lower plate button (26), a start button (27), an emergency stop button (28) and a tachometer (29) are installed on the frame assembly (1); the upper plate button (25), the lower plate button (26), the start button (27), the emergency stop button (28) and the tachometer (29) are all electrically connected to the control assembly (7).

9. The automatic winding line device according to claim 4, characterized in that: A control valve (30) is installed on the frame assembly (1), and the control valve (30) is connected to the lifting member (31) and the horizontal pushing mechanism (17).

10. The automatic winding line device according to claim 3, characterized in that: A limiting column for limiting the position of the lifting plate (11) or the winding drum (8) is also installed on the side wall of the frame assembly (1) and located in the storage cavity (6).

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