Rapid cooling device

By designing structures such as convection fans and hollow conveyor racks in the heat treatment device, the problem of uneven cooling of the workpiece is solved, more efficient cooling effect and gas flowability are achieved, and the workpiece cooling effect and product quality are improved.

CN222294116UActive Publication Date: 2025-01-03SUZHOU GONGZULI AUTOMATION CO LTD
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Patent Information

Application Number
CN202421124081.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-03
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing heat treatment workpiece cooling methods are uneven, resulting in low cooling efficiency and product quality decline, traditional honeycomb air outlet air flow rate is reduced, and the cooling effect is poor in the middle position.

Method used

Design a fast cooling device, including air-cooling components in the cooling compartment, uses a convection fan to set the opposite direction with the cooling fan, and has its own power source, and the air inlet end accelerates the gas flow rate in the cooling compartment, and passes through a hollow conveyor rack and Horizontal blockers improve gas flow, and conical table air inlet tanks and vents optimize air flow distribution.

Benefits of technology

The uniform cooling of the workpiece is achieved, the stability and efficiency of cooling treatment are improved, the cooling air is fully diffused and the hot air is discharged in time, and the cooling effect and gas flow smoothness are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222294116U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of heat treatment, in particular to a rapid cooling device, which is characterized in that a cooling cabin is arranged in a cabinet, a conveying frame is arranged in the cooling cabin, two groups of symmetrically arranged conveying speed chains are arranged on the conveying frame, an air cooling component comprises a cooling fan arranged on one side of the cooling cabin, and a convection fan arranged in the cooling cabin and opposite to the cooling fan, the exhaust fan is arranged at the top of the cabinet and communicates the interior of the cooling cabin with the outside, a workpiece subjected to heat treatment is cooled through the air cooling assembly in the cooling cabin, the cooling effect on the workpiece is improved, convection can be generated between the convection fan and cold air output into the cooling cabin by the cooling fan, the cold air can be diffused into the whole cooling cabin, and the cooling effect of the workpiece is improved. And the convection fan is provided with a power source, and the air inlet end is arranged in the cooling cabin, so that the flowing speed of air in the cooling cabin can be increased, it is guaranteed that the whole cooling cabin can keep a good cooling effect, and the whole cooling cabin can be filled with cold air.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat treatment, in particular to a rapid cooling device. Background Art

[0002] Heat treatment refers to a metal hot processing technology that uses heating, insulation and cooling to obtain the expected structure and performance of the material in the solid state. After heating, the workpiece needs to be cooled. The cooling method of the workpiece plays a very important role in improving the strength of the workpiece. The current method is to use a blower to remove the heat from the surface of the workpiece. Since the blower blows air in one direction, the workpiece cannot be cooled evenly. In this way, the hot air on the other side of the blocked workpiece is not easy to flow, which reduces the efficiency of the workpiece cold treatment and the quality of the product. In addition, although the traditional honeycomb cold air outlet can increase the contact area between the cold air and the workpiece surface, the corresponding air flow rate will also be reduced, which leads to poor cooling effect in the middle position. Therefore, a rapid cooling device is needed. Utility Model Content

[0003] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a rapid cooling device for solving the problem of uniformity in cooling a workpiece after heat treatment in the prior art.

[0004] In order to achieve the above purpose and other related purposes, the utility model provides the following technical solutions:

[0005] A rapid cooling device, comprising:

[0006] A cabinet, wherein a cooling cabin is provided in the cabinet, a conveying frame is provided in the cooling cabin, and two sets of symmetrically arranged conveying speed chains are provided on the conveying frame;

[0007] An air cooling component, the air cooling component includes a cooling fan disposed on one side of the cooling cabin, the cooling fan is externally connected to a cooling source, and also includes a convection fan disposed in the cooling cabin and on the opposite side of the cooling fan, the wind direction of the convection fan is arranged opposite to the wind direction of the cooling fan, and the convection fan has its own power source;

[0008] The exhaust fan is arranged on the top of the cabinet and connects the inside of the cooling chamber with the outside world.

[0009] To implement the above technical solution, the workpiece after heat treatment is cooled by the air cooling component in the cooling cabin, thereby improving the cooling effect on the workpiece. The setting of the convection fan can generate convection with the cold air output by the cooling fan into the cooling cabin, so that the cold air can be diffused into the entire cooling cabin, thereby improving the stability of the cooling treatment. The convection fan has its own power source, and the air inlet end is arranged in the cooling cabin, which can speed up the gas flow speed in the cooling cabin and ensure that the entire cooling cabin can maintain a good cooling effect. The cold air can fill the entire cooling cabin. The setting of the exhaust fan can facilitate the timely discharge of the gas in the cooling cabin, improve the smoothness of the gas flow in the cooling cabin, and discharge the hot air in time.

[0010] In one embodiment of the present invention, the cooling chamber is provided with upper and lower conveying racks, and cooling fans and convection fans are provided on both sides of each set of conveying racks.

[0011] By implementing the above technical solution and providing two layers of conveying racks, the number of workpieces to be cooled can be increased, thereby improving the cooling efficiency.

[0012] In one embodiment of the present invention, the conveying frame is hollowed out, and a horizontal blocker is provided on the conveying frame and between the two sets of conveying speed chains.

[0013] To implement the above technical solution, by setting the conveying frame into a hollow type, the fluidity of the gas in the cooling chamber can be improved and the cooling efficiency can be improved. By setting a horizontal blocker, the loading and unloading of the workpiece can be facilitated. At the same time, the workpiece can be unloaded only when the cooling treatment is sufficient to ensure the cooling effect.

[0014] In one embodiment of the present invention, an air inlet compartment is provided between the cooling fan and the inner wall of the cabinet, the air inlet compartment is a frustum-shaped air inlet compartment, and the long side end of the air inlet compartment is arranged toward the interior of the cooling compartment.

[0015] To implement the above technical solution, by setting up a conical air inlet cabin, the cold machine at the cooling source end can be evenly transported to the cooling fan, thereby ensuring the stability of the air outlet at the cooling fan and allowing the cold air to be transported to a larger coverage area in the cooling cabin.

[0016] In one embodiment of the present invention, a plurality of cooling fans are provided on the long side ends of the air inlet compartments along the length direction of the conveyor frame, and air inlet holes are provided in the circumferential direction of the air inlet compartments.

[0017] To implement the above technical solution, the setting of the air inlet holes can improve the smoothness of the gas in the cooling cabin. When the air intake at the cooling source end cannot meet the output at the multiple groups of cooling fans, the air inlet holes can assist in providing the air intake, thereby ensuring the smoothness of the airflow at the cooling fans.

[0018] In one embodiment of the utility model, an air guide platform is provided on the upper side of the cabinet and at the output end of the exhaust fan. The air guide platform is in the shape of a cone, and the long side end of the air guide platform is connected to the cabinet. Multiple groups of exhaust fans are provided at the bottom of the air guide platform.

[0019] By implementing the above technical solution, the gas exhausted by multiple exhaust fans can be discharged to the outside in a timely manner through the cone-shaped air guide platform, thereby improving the gas flow at the exhaust fans.

[0020] In one embodiment of the utility model, a convection base is provided between the convection fan and the inner wall of the cooling chamber. The convection base is a base with upper and lower sides hollowed out, and the convection base supports the convection fan and the inner wall of the cooling chamber.

[0021] To implement the above technical solution, the setting of the convection base can provide stable support for the convection fan, and can improve the gas circulation effect in the cooling cabin, ensuring the stability of the airflow at the convection fan.

[0022] As described above, a rapid cooling device of the utility model has the following beneficial effects: the workpiece after heat treatment is cooled by the air cooling component in the cooling cabin, thereby improving the cooling effect on the workpiece; the setting of the convection fan can generate convection with the cold air output by the cooling fan into the cooling cabin, so that the cold air can be diffused into the entire cooling cabin, thereby improving the stability of the cooling treatment; the convection fan has its own power source, and the air inlet end is arranged in the cooling cabin, which can speed up the gas flow speed in the cooling cabin, ensuring that the entire cooling cabin can maintain a good cooling effect, and the cold air can fill the entire cooling cabin; the setting of the exhaust fan can facilitate the timely discharge of the gas in the cooling cabin, improve the smoothness of the gas flow in the cooling cabin, and discharge the hot air in time. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 Shown is a schematic structural diagram of a rapid cooling device disclosed in an embodiment of the utility model.

[0024] Figure 2 Shown is a schematic diagram of the air inlet compartment structure of the rapid cooling device disclosed in an embodiment of the utility model.

[0025] Figure 3 Shown is a schematic diagram of the exhaust fan structure of the rapid cooling device disclosed in an embodiment of the utility model.

[0026] Component number description

[0027] 1. Cabinet; 2. Cooling cabin; 3. Conveyor rack; 4. Conveyor speed chain; 5. Cooling fan; 6. Convection fan; 7. Exhaust fan; 8. Horizontal blocker; 9. Air inlet cabin; 10. Air inlet hole; 11. Air guide platform; 12. Convection base. DETAILED DESCRIPTION

[0028] The following specific embodiments illustrate the implementation of the present invention, and those familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.

[0029] See also Figures 1 to 3 The utility model provides a rapid cooling device, including: a cooling cabin 2 is arranged in a cabinet 1, a conveying frame 3 is arranged in the cooling cabin 2, two groups of symmetrically arranged conveying speed chains 4 are arranged on the conveying frame 3, an air cooling component includes a cooling fan 5 arranged on one side of the cooling cabin 2, the cooling fan 5 is externally connected to a cooling source, and also includes a convection fan 6 arranged in the cooling cabin 2 and on the opposite side of the cooling fan 5, the wind direction of the convection fan 6 is arranged opposite to the wind direction of the cooling fan 5, and the convection fan 6 has its own power source, and an exhaust fan 7 is arranged on the top of the cabinet 1 to connect the inside of the cooling cabin 2 with the outside.

[0030] The workpiece after heat treatment is cooled by the air cooling component in the cooling chamber 2 to improve the cooling effect on the workpiece. The setting of the convection fan 6 can generate convection with the cold air output by the cooling fan 5 into the cooling chamber 2, so that the cold air can diffuse into the entire cooling chamber 2, thereby improving the stability of the cooling treatment. The convection fan 6 has its own power source, and the air inlet end is arranged in the cooling chamber 2, which can speed up the gas flow speed in the cooling chamber 2 and ensure that the entire cooling chamber 2 can maintain a good cooling effect. The cold air can fill the entire cooling chamber 2. The setting of the exhaust fan 7 can facilitate the timely discharge of the gas in the cooling chamber 2, improve the smoothness of the gas flow in the cooling chamber 2, and discharge the hot air in time.

[0031] An upper and lower conveying rack 3 is provided in the cooling chamber 2, and cooling fans 5 and convection fans 6 are provided on both sides of each conveying rack 3. By setting up two layers of conveying racks 3, the number of workpieces to be cooled and the cooling treatment efficiency can be increased. The conveying rack 3 is hollow-out, and a horizontal blocker 8 is provided on the conveying rack 3 and between the two groups of conveying speed chains 4.

[0032] By setting the conveying rack 3 as a hollow type, the fluidity of the gas in the cooling chamber 2 can be improved and the cooling efficiency can be improved. By setting the horizontal blocker 8, the loading and unloading of the workpiece can be facilitated. At the same time, the workpiece can be unloaded only when the cooling treatment is sufficient to ensure the cooling effect.

[0033] An air inlet cabin 9 is provided between the cooling fan 5 and the inner wall of the cabinet 1. The air inlet cabin 9 is a conical air inlet cabin 9, and the long side end of the air inlet cabin 9 is arranged toward the inside of the cooling cabin 2. By setting the conical air inlet cabin 9, the cold machine at the cooling source end can be evenly transported to the cooling fan 5, thereby ensuring the stability of the air outlet at the cooling fan 5, so that the cold air can be transported to a larger coverage area in the cooling cabin 2.

[0034] There are multiple groups of cooling fans 5 on the long side end of the air inlet cabin 9 along the length direction of the conveyor frame 3, and the air inlet cabin 9 is circumferentially provided with air inlet holes 10. The setting of the air inlet holes 10 can improve the gas fluidity in the cooling cabin 2. When the air intake at the cooling source end cannot meet the output at the multiple groups of cooling fans 5, the air inlet holes 10 can assist in providing the air intake, thereby ensuring the smoothness of the airflow at the cooling fan 5.

[0035] An air guide platform 11 is provided on the upper side of the cabinet 1 and at the output end of the exhaust fan 7. The air guide platform 11 is in the shape of a cone, and the long side end of the air guide platform 11 is connected to the cabinet 1. Multiple groups of exhaust fans 7 are provided at the bottom of the air guide platform 11. Through the cone-shaped air guide platform 11, the gas exhausted by multiple groups of exhaust fans 7 can be discharged to the outside in time, thereby improving the gas smoothness at the exhaust fan 7.

[0036] A convection base 12 is provided between the convection fan 6 and the inner wall of the cooling cabin 2. The convection base 12 is a hollow base on the upper and lower sides, and the convection base 12 supports the convection fan 6 and the inner wall of the cooling cabin 2. The setting of the convection base 12 can provide stable support for the convection fan 6, and can improve the gas circulation effect in the cooling cabin 2, thereby ensuring the stability of the airflow at the convection fan 6.

[0037] The utility model cools the workpiece after heat treatment through the air cooling component in the cooling cabin, thereby improving the cooling effect on the workpiece. The arrangement of the convection fan can generate convection with the cold air output by the cooling fan into the cooling cabin, so that the cold air can be diffused in the entire cooling cabin, thereby improving the stability of the cooling treatment. The convection fan has its own power source, and the air inlet end is arranged in the cooling cabin, which can speed up the gas flow speed in the cooling cabin and ensure that the entire cooling cabin can maintain a good cooling effect. The cold air can fill the entire cooling cabin. The arrangement of the exhaust fan can facilitate the timely discharge of the gas in the cooling cabin, improve the smoothness of the gas flow in the cooling cabin, and discharge the hot air in time.

[0038] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. All equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A rapid cooling device, characterized in that: include: A cabinet, wherein a cooling cabin is provided in the cabinet, a conveying frame is provided in the cooling cabin, and two sets of symmetrically arranged conveying speed chains are provided on the conveying frame; An air cooling component, the air cooling component includes a cooling fan disposed on one side of the cooling cabin, the cooling fan is externally connected to a cooling source, and also includes a convection fan disposed in the cooling cabin and on the opposite side of the cooling fan, the wind direction of the convection fan is arranged opposite to the wind direction of the cooling fan, and the convection fan has its own power source; The exhaust fan is arranged on the top of the cabinet and connects the inside of the cooling chamber with the outside world.

2. The rapid cooling device according to claim 1, characterized in that: The cooling cabin is provided with upper and lower conveying racks, and cooling fans and convection fans are provided on both sides of each set of conveying racks.

3. The rapid cooling device according to claim 1, characterized in that: The conveying frame is hollowed out, and a horizontal blocker is arranged on the conveying frame and between the two groups of conveying speed chains.

4. The rapid cooling device according to claim 1, characterized in that: An air inlet compartment is arranged between the cooling fan and the inner wall of the cabinet. The air inlet compartment is a frustum-shaped air inlet compartment, and the long side end of the air inlet compartment is arranged toward the inside of the cooling compartment.

5. The rapid cooling device according to claim 1, characterized in that: The cooling fans are arranged in multiple groups on the long side ends of the air inlet compartments along the length direction of the conveyor frame, and the air inlet compartments are provided with air inlet holes in the circumference.

6. The rapid cooling device according to claim 1, characterized in that: An air guide platform is provided on the upper side of the cabinet and at the output end of the exhaust fan. The air guide platform is in the shape of a cone, and the long side end of the air guide platform is connected to the cabinet. Multiple groups of exhaust fans are provided at the bottom of the air guide platform.

7. The rapid cooling device according to claim 1, characterized in that: A convection base is provided between the convection fan and the inner wall of the cooling chamber. The convection base is a base with upper and lower sides hollowed out, and the convection base supports the convection fan and the inner wall of the cooling chamber to be spaced apart.