Auxiliary device for impurity removal of molten aluminum
By designing an auxiliary device for aluminum liquid removal, using pressure sensors and controllers to achieve accurate measurement and quantitative acquisition of aluminum liquid, the problem of weight measurement error in aluminum liquid removal process in the prior art is solved, and the effect of impurity removal is improved. Accuracy.
Patent Information
- Application Number
- CN202421171497.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In the prior art, there is weight measurement error in the process of decomposition removal of aluminum liquid in the prior art, resulting in the decomposition removal effect being insufficiently accurate and the difference in the amount of aluminum liquid before and after decomposition removal cannot be effectively evaluated.
A liquid aluminum removal auxiliary device is designed, including a liquid aluminum storage component, a support frame component and a liquid aluminum measuring component. The pressure sensor and controller are used to achieve accurate measurement and quantitative acquisition of liquid aluminum, through the arc-shaped guide port and The LCD display displays quantitative information in real time.
It improves the accuracy of the aluminum liquid impurity removal process, ensures that the amount before and after impurity removal is relatively accurate, thereby improving the impurity removal effect.
Smart Images

Figure CN222294155U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum liquid impurity removal assistance, in particular to an aluminum liquid impurity removal assistance device. Background Art
[0002] At present, the aluminum processing industry needs to melt aluminum ingots before forming them. There are certain impurities in the aluminum solution. After being made into shaped products (especially thin plates), holes and cracks will appear. Therefore, impurity removal becomes an important part of aluminum product processing. How to better and more efficiently remove impurities from aluminum liquid needs to be studied.
[0003] When conducting impurity removal research on aluminum liquid, it is necessary to accurately measure the weight of the aluminum liquid before and after impurity removal, and then the weight of the impurities can be obtained. The ratio of the weight of the impurities to the weight of the aluminum liquid before impurity removal is the impurity removal ratio. The higher the impurity removal ratio, the better the impurity removal effect. In the prior art, a weight scale is used to measure the aluminum liquid. The use of a weight scale requires manual cooperation in pouring the aluminum liquid, which can easily cause errors in the amount of aluminum liquid obtained before impurity removal.
[0004] In summary, the present application now proposes an auxiliary device for removing impurities from molten aluminum to solve the above-mentioned problems. Utility Model Content
[0005] In view of this, the purpose of the present invention is to provide an auxiliary device for removing impurities from molten aluminum to solve the problems raised in the above background technology.
[0006] Based on the above purpose, the utility model provides an auxiliary device for removing impurities from molten aluminum, including a molten aluminum storage component; a support frame component and a molten aluminum measuring component, wherein the support frame component is fixedly connected to the side end of the molten aluminum storage component, and the molten aluminum measuring component is installed on the support frame component;
[0007] The aluminum liquid storage assembly includes an aluminum liquid storage barrel, an upper mounting plate and a drain pipe. The upper end of the aluminum liquid storage barrel is open, the upper mounting plate is hingedly mounted on the open upper end of the aluminum liquid storage barrel, the drain pipe is fixedly connected to the lower end of the aluminum liquid storage barrel, and a switch valve is fixedly mounted on the drain pipe.
[0008] The aluminum liquid measuring assembly comprises an aluminum liquid measuring box, the upper end of which is open, and the aluminum liquid measuring box is arranged directly below the drain pipe.
[0009] Preferably, the aluminum liquid storage assembly further includes a first handle and a transparent observation window, wherein the first handle is fixedly mounted on the upper end surface of the upper mounting plate, and the transparent observation window is fixedly mounted on the side end surface of the aluminum liquid storage barrel.
[0010] More preferably, the aluminum liquid measuring assembly further includes an arc-shaped material guide port and a second handle, wherein the arc-shaped material guide port is arranged at the left end of the aluminum liquid measuring box, and the second handle is fixedly installed at the right end of the aluminum liquid measuring box.
[0011] Preferably, the support frame assembly includes a fixed side plate, a support base, a measuring placement slot, a pressure sensor and a support plate, a support ring frame is fixedly installed on the right end surface of the fixed side plate, and the support ring frame is fixedly mounted on the aluminum liquid storage barrel, the support base is fixedly installed on the lower end surface of the fixed side plate, the measuring placement slot is opened at the upper end of the support base and is located on the right side of the fixed side plate, the pressure sensor is fixedly installed at the bottom end of the measuring placement slot, and the support plate is fixedly installed on the upper end of the sensing end of the pressure sensor.
[0012] More preferably, the support frame assembly also includes a controller, and the controller is fixedly mounted on the bottom left end surface of the fixed side plate.
[0013] Preferably, the pressure sensor is electrically connected to the controller, and the controller is electrically connected to the switch valve.
[0014] More preferably, the aluminum liquid measuring box is placed on the upper end surface of the support plate.
[0015] Preferably, the support frame assembly also includes an alarm and a liquid crystal display screen, the alarm is fixedly installed on the rear end face of the support base, the liquid crystal display screen is fixedly installed on the left end face of the fixed side panel, and the controller is electrically connected to the alarm and the liquid crystal display screen.
[0016] From the above description, it can be seen that the beneficial effects of the utility model are:
[0017] 1. This auxiliary device for removing impurities from aluminum liquid, open the switch valve, the aluminum liquid in the aluminum liquid storage barrel can fall into the aluminum liquid measuring box through the discharge pipe and the opening at the upper end of the aluminum liquid measuring box. By setting the arc-shaped material guide port, when the aluminum liquid in the aluminum liquid measuring box is used, the aluminum liquid measuring box can be flipped sideways by the second handle, and the aluminum liquid can flow out along the arc-shaped material guide port.
[0018] 2. This auxiliary device for removing impurities from aluminum liquid. The aluminum liquid in the aluminum liquid measuring box can apply pressure to the pressure sensor through the support plate. The controller can set an extreme value according to the required amount of aluminum liquid. The pressure sensor transmits the received pressure information to the controller, and the controller converts the pressure information into data. The controller compares the data with the extreme value. When it is equal to the extreme value, it means that the aluminum liquid in the aluminum liquid measuring box has reached the required amount. The controller can send cooling to the switch valve and the alarm, the switch valve is closed, and the alarm starts to alarm to remind the staff. The controller can send the above data to the LCD display, and the LCD display can display the amount of aluminum liquid in the aluminum liquid measuring box in real time, which is convenient for the staff to observe in real time.
[0019] When conducting impurity removal research on molten aluminum, the utility model can realize quantitative acquisition of molten aluminum, thereby facilitating accurate comparison of the amount of molten aluminum before and after impurity removal, thereby accurately acquiring the impurity removal amount of the molten aluminum, thereby improving the accuracy of the research on impurity removal of the molten aluminum. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 It is a structural schematic diagram of the utility model;
[0022] Figure 2 It is a schematic diagram of the local structure of the utility model;
[0023] Figure 3 It is a structural schematic diagram of the support frame assembly in the utility model;
[0024] Figure 4 It is an exploded view of the local structure of the support frame assembly in the utility model.
[0025] In the accompanying drawings: 1. Aluminum liquid storage assembly; 2. Aluminum liquid measurement assembly; 3. Support frame assembly;
[0026] 101. Aluminum liquid storage barrel; 102. Upper mounting plate; 103. First handle; 104. Transparent observation window; 105. Drain pipe; 106. Switch valve;
[0027] 201. Aluminum liquid measuring box; 202. Arc-shaped material guide port; 203. Second handle;
[0028] 301. Fixed side plate; 302. Support ring frame; 303. Support plate; 304. Support base; 305. Controller; 306. Liquid crystal display; 307. Pressure sensor; 308. Measurement placement slot; 309. Alarm. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.
[0030] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the embodiments of the utility model should be the common meanings understood by people with ordinary skills in the field to which the disclosure belongs. The "first", "second" and similar words used in the present disclosure do not represent any order, quantity or importance, but are only used to distinguish different components. "Including" or "comprising" and similar words mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0031] Example
[0032] See also Figure 1-Figure 4 , an auxiliary device for removing impurities from aluminum liquid, including an aluminum liquid storage component; including a support frame component 3 and an aluminum liquid measuring component 2, the support frame component 3 is fixedly connected to the side end of the aluminum liquid storage component 1, and the aluminum liquid measuring component 2 is installed on the support frame component 3;
[0033] The aluminum liquid storage assembly 1 includes an aluminum liquid storage barrel 101, an upper mounting plate 102, and a drain pipe 105. The upper end of the aluminum liquid storage barrel 101 is open, and the upper mounting plate 102 is hingedly mounted at the upper open end of the aluminum liquid storage barrel 101. The drain pipe 105 is fixedly connected to the lower end of the aluminum liquid storage barrel 101, and a switch valve 106 is fixedly mounted on the drain pipe 105.
[0034] The aluminum liquid measuring assembly 2 includes an aluminum liquid measuring box 201 . The upper end of the aluminum liquid measuring box 201 is open. The aluminum liquid measuring box 201 is arranged directly below the drain pipe 105 .
[0035] See also Figure 2 As an improved solution of the above solution, the aluminum liquid storage assembly 1 also includes a first handle 103 and a transparent observation window 104. The first handle 103 is fixedly mounted on the upper end surface of the upper mounting plate 102, and the transparent observation window 104 is fixedly mounted on the side end surface of the aluminum liquid storage barrel 101.
[0036] The remaining amount of molten aluminum in the molten aluminum storage barrel 101 can be observed through the transparent observation window 104 , and the first handle 103 can facilitate the staff to open the upper mounting plate 102 and then replenish the molten aluminum in the molten aluminum storage barrel 101 .
[0037] As an improved solution of the above solution, the aluminum liquid measuring component 2 also includes an arc-shaped material guide port 202 and a second handle 203 . The arc-shaped material guide port 202 is arranged at the left end of the aluminum liquid measuring box 201 , and the second handle 203 is fixedly installed at the right end of the aluminum liquid measuring box 201 .
[0038] Open the switch valve 106, and the aluminum liquid in the aluminum liquid storage barrel 101 can fall into the aluminum liquid measuring box 201 through the discharge pipe 105 and the open opening at the upper end of the aluminum liquid measuring box 201. By setting the arc-shaped material guide port 202, when the aluminum liquid in the aluminum liquid measuring box 201 is used, the aluminum liquid measuring box 201 can be flipped sideways by the second handle 203, and the aluminum liquid can flow out along the arc-shaped material guide port 202.
[0039] See also Figure 3-Figure 4 As an improved solution of the above solution, the support frame assembly 3 includes a fixed side plate 301, a support base 304, a measuring placement groove 308, a pressure sensor 307 and a support plate 303. A support ring frame 302 is fixedly installed on the right end surface of the fixed side plate 301, and the support ring frame 302 is fixedly mounted on the aluminum liquid storage barrel 101. The support base 304 is fixedly installed on the lower end surface of the fixed side plate 301. The measuring placement groove 308 is opened at the upper end of the support base 304 and is located on the right side of the fixed side plate 301. The pressure sensor 307 is fixedly installed at the bottom end of the measuring placement groove 308, and the support plate 303 is fixedly installed on the upper end of the sensing end of the pressure sensor 307.
[0040] The aluminum liquid in the aluminum liquid measuring box 201 can apply pressure to the pressure sensor 307 through the support plate 303 .
[0041] As an improved solution of the above solution, the support frame assembly 3 further includes a controller 305, and the controller 305 is fixedly mounted on the bottom left end surface of the fixed side plate 301;
[0042] The support frame assembly 3 also includes an alarm 309 and a liquid crystal display screen 306. The alarm 309 is fixedly mounted on the rear end surface of the support base 304, and the liquid crystal display screen 306 is fixedly mounted on the left end surface of the fixed side plate 301. The controller 305 is electrically connected to the alarm 309 and the liquid crystal display screen 306.
[0043] The pressure sensor 307 is electrically connected to the controller 305 , and the controller 305 is electrically connected to the switch valve 106 ;
[0044] The aluminum liquid measuring box 201 is placed on the upper end surface of the support plate 303 .
[0045] An extreme value can be set for the controller 305 according to the required amount of molten aluminum. The pressure sensor 307 transmits the received pressure information to the controller 305. The controller 305 is a SC200 general controller 305. The controller 305 converts the pressure information into data. The controller 305 compares the data with the extreme value. When it is equal to the extreme value, it means that the molten aluminum in the molten aluminum measuring box 201 has reached the required amount. The controller 305 can send cooling to the switch valve 106 and the alarm 309, the switch valve 106 is closed, and the alarm 309 starts to alarm to remind the staff. The controller 305 can send the above data to the LCD display 306, and the LCD display 306 can display the amount of molten aluminum in the molten aluminum measuring box 201 in real time, which is convenient for the staff to observe in real time.
[0046] A person skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present disclosure (including the claims) is limited to these examples. In accordance with the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0047] The embodiments of the present invention are intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An auxiliary device for removing impurities from aluminum liquid, comprising: Aluminum liquid storage assembly (1); The invention is characterized by comprising: A support frame assembly (3), wherein the support frame assembly (3) is fixedly connected to a side end of the aluminum liquid storage assembly (1); and Aluminum liquid measuring component (2), wherein the aluminum liquid measuring component (2) is installed on the support frame component (3); Wherein, the aluminum liquid storage component (1) comprises: An aluminum liquid storage barrel (101), wherein the upper end of the aluminum liquid storage barrel (101) is open; an upper mounting plate (102), the upper mounting plate (102) being hingedly mounted on an open upper end of the aluminum liquid storage barrel (101); and A liquid discharge pipe (105), the liquid discharge pipe (105) being fixedly connected to the lower end of the aluminum liquid storage barrel (101), and a switch valve (106) being fixedly installed on the liquid discharge pipe (105); The aluminum liquid measuring component (2) comprises: The aluminum liquid measuring box (201) has an open upper end, and the aluminum liquid measuring box (201) is arranged directly below the drain pipe (105).
2. The auxiliary device for removing impurities from aluminum liquid according to claim 1, characterized in that: The aluminum liquid storage assembly (1) further comprises: A first handle (103), the first handle (103) being fixedly mounted on an upper end surface of the upper mounting plate (102); and A transparent observation window (104) is fixedly mounted on a side end surface of the aluminum liquid storage barrel (101).
3. The auxiliary device for removing impurities from aluminum liquid according to claim 2, characterized in that: The aluminum liquid measuring component (2) further comprises: An arc-shaped material guiding port (202), wherein the arc-shaped material guiding port (202) is arranged at the left end of the aluminum liquid measuring box (201); and A second handle (203), wherein the second handle (203) is fixedly mounted on the right end of the aluminum liquid measuring box (201).
4. The auxiliary device for removing impurities from aluminum liquid according to claim 3 is characterized in that: The support frame assembly (3) comprises: A fixed side plate (301), wherein a support ring frame (302) is fixedly mounted on the right end surface of the fixed side plate (301), and the support ring frame (302) is fixedly sleeved on the aluminum liquid storage barrel (101); A support base (304), wherein the support base (304) is fixedly mounted on the lower end surface of the fixed side plate (301); A measuring placement groove (308), wherein the measuring placement groove (308) is provided at the upper end of the support base (304) and is located on the right side of the fixed side plate (301); A pressure sensor (307), wherein the pressure sensor (307) is fixedly mounted at the bottom end of the measuring placement groove (308); and A support plate (303), wherein the support plate (303) is fixedly mounted on the upper end of the sensing end of the pressure sensor (307).
5. The auxiliary device for removing impurities from aluminum liquid according to claim 4, characterized in that: The support frame assembly (3) further comprises: A controller (305), wherein the controller (305) is fixedly mounted on the bottom left end surface of the fixed side plate (301).
6. The auxiliary device for removing impurities from aluminum liquid according to claim 5, characterized in that: The pressure sensor (307) is electrically connected to the controller (305); The controller (305) is electrically connected to the switch valve (106).
7. The auxiliary device for removing impurities from aluminum liquid according to claim 6, characterized in that: The aluminum liquid measuring box (201) is placed on the upper end surface of the support plate (303).
8. The auxiliary device for removing impurities from aluminum liquid according to claim 7, characterized in that: The support frame assembly (3) further comprises: An alarm (309), wherein the alarm (309) is fixedly mounted on the rear end surface of the support base (304); and A liquid crystal display screen (306), wherein the liquid crystal display screen (306) is fixedly mounted on the left end surface of the fixed side plate (301); The controller (305) is electrically connected to the alarm (309) and the liquid crystal display screen (306).