Oxidation tank capable of conveniently treating fallen materials and matched device

By introducing separation and lifting components into the oxidation tank, combining infusion and material extraction functions, the problem of material dissipation in vertical anodizing is solved, and efficient separation and cleaning of blanking is achieved, avoiding equipment damage and operation risks.

CN222294231UActive Publication Date: 2025-01-03CITIC DICASTAL CO LTD
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Patent Information

Application Number
CN202421164635.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-03
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

During the vertical anodization process, aluminum alloy profiles are prone to fall off, resulting in damage to the profile and power facilities. The excess material dropout will hinder subsequent oxidation and cause overturning, making it difficult for the existing technology to effectively deal with and clean.

Method used

An oxidation tank device including a partition assembly, a lifting assembly, an infusion assembly and a material collection assembly is designed. Through the partition chamber body, a lifting and retracting door is lifted and releasing door is conveyed, and a material collection door is provided to realize the separation and cleaning of blanking materials.

Benefits of technology

Effectively separate the oxidation tank and the material drop-off storage tank, simplifying the process of removing blanks, reducing manpower cleaning needs, avoiding potential hazards, and improving the safety and operation efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an oxidation tank capable of conveniently treating fallen materials and a matched device, and relates to the technical field of oxidation tanks, the oxidation tank comprises an oxidation tank assembly and a separation assembly, and the separation assembly is arranged in the oxidation tank assembly; the lifting assembly is used for providing power for the separation assembly; the liquid conveying assembly is used for conveying liquid in the fallen material containing groove to the oxidation groove; the material taking assembly is arranged on the side face of the fallen material containing groove, and the material taking assembly is used for taking out fallen materials in the fallen material containing groove; according to the utility model, through the matching of the oxidation tank assembly and the separation assembly, the oxidation tank assembly can be divided into the oxidation tank and the fallen material accommodating tank, so that fallen materials can be conveniently taken out; by arranging the liquid conveying assembly, liquid in the falling material containing groove can be conveyed into the oxidation groove, and falling materials and the liquid are separated; according to the utility model, the material taking assembly is arranged, so that separated blanking materials can be taken out conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of oxidation tanks, in particular to an oxidation tank and a matching device capable of conveniently processing dropped materials. Background Art

[0002] Vertical anodizing has high efficiency and large output. However, due to the unilateral clamping of aluminum alloy profiles, aluminum alloy profiles are prone to fall into the corresponding slots in the oxidation process. The fallen material is very likely to hit the subsequent oxidized profiles, and even contact and spark, causing damage to the profiles and power facilities; if there is too much material falling, it will also hinder the subsequent oxidation of aluminum profiles, lift up the beam corresponding to the running aluminum profile, and cause rollover, which has very serious consequences. Utility Model Content

[0003] In view of the above technical problems, the technical solution adopted by the utility model is: an oxidation tank and a supporting device that can conveniently handle the dropped materials, including an oxidation tank component, and also including:

[0004] A partition assembly, the partition assembly is arranged inside the oxidation trough assembly, and the partition assembly is used to separate the oxidation trough assembly into an oxidation trough and a dropped material receiving trough;

[0005] A lifting assembly, the lifting assembly is used to provide power for the partition assembly;

[0006] An infusion assembly, the infusion assembly is used to transport the liquid in the material drop receiving tank to the oxidation tank;

[0007] The material taking component is arranged on the side of the material dropping accommodating groove, and the material taking component is used to open the side wall of the material dropping accommodating groove.

[0008] Furthermore, the oxidation trough assembly includes an oxidation trough wall one and an oxidation trough wall two, wherein the oxidation trough wall one and the oxidation trough wall two are arranged in parallel, the bottom surface of the oxidation trough wall one is higher than the bottom surface of the oxidation trough wall two, the bottom of the oxidation trough wall one is connected to the inclined bottom of the oxidation trough, a platform is provided at one end of the inclined bottom of the oxidation trough connected to the oxidation trough wall one, the inclined bottom of the oxidation trough is also connected to the bottom of the oxidation trough wall two, and a material drop outlet is provided at the bottom of the oxidation trough wall two.

[0009] Furthermore, a rubber pad installation groove is provided at the bottom of the oxidation tank wall 1, and a leak-proof rubber pad 1 is fixedly installed on the rubber pad installation groove.

[0010] Furthermore, the partition assembly includes a retractable door, which is rotatably mounted on a connecting shaft, which is horizontally arranged and fixedly mounted on the second oxidation tank wall.

[0011] Furthermore, the partition assembly also includes a second leak-proof rubber pad, which is fixedly installed at one end of the retractable door, and the second leak-proof rubber pad is in contact and fit with the first leak-proof rubber pad.

[0012] Furthermore, the lifting assembly includes a steel wire rope, a first end of which is wound around a rope drum, and a second end of which is sequentially passed around fixed pulley 2 and fixed pulley 1 and fixedly installed in the middle position of the retractable door.

[0013] Furthermore, the infusion assembly includes a water pump, which is connected to the material drop receiving tank through a liquid suction tube, and is connected to the oxidation tank through a liquid outlet pipe.

[0014] Furthermore, the material taking assembly includes a material taking door, which is arranged on the outer wall of the second oxidation trough wall, and is used to block the material dropping outlet. The first end of the material taking door is rotatably mounted on a support plate, and the support plate is fixedly mounted on the second oxidation trough wall. The second end of the material taking door is fixed to the second oxidation trough wall by a fastening bolt.

[0015] Compared with the prior art, the utility model has the following beneficial effects: (1) the utility model can separate the oxidation trough assembly into an oxidation trough and a material-dropping trough by cooperating with the oxidation trough assembly and the partition assembly, so as to facilitate the subsequent removal of the dropped materials; (2) the utility model can transport the liquid in the material-dropping trough to the oxidation trough by providing an infusion assembly, so as to separate the dropped materials from the liquid; (3) the utility model can facilitate the removal of the separated dropped materials by providing a material-taking assembly; (4) the utility model simplifies the material-taking process, changing the monthly cleaning of dropped materials to daily cleaning, or weekly cleaning according to actual conditions, thereby greatly saving manpower and avoiding potential dangers. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 for Figure 1 A partial enlarged view of point A in the middle.

[0018] Figure numbers: 10-oxidation trough; 11-oxidation trough wall one; 12-oxidation trough wall two; 13-oxidation trough inclined bottom; 14-drop material outlet; 15-leakage-proof rubber pad one; 16-drop material receiving trough; 20-retractable door; 21-connecting shaft; 22-leakage-proof rubber pad two; 30-feeding door; 31-door handle; 32-fastening bolt; 33-support plate; 40-liquid suction tube; 41-water pump; 42-liquid outlet pipe; 50-support seat; 51-wire rope; 52-fixed pulley one; 53-fixed pulley two; 54-rope drum; 55-servo motor; 60-dividing line of the longest oxidation profile. DETAILED DESCRIPTION

[0019] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0020] Example: Figure 1-Figure 2 An oxidation tank and supporting device for conveniently handling dropped materials shown include an oxidation tank assembly and also include:

[0021] A partition assembly, the partition assembly is arranged inside the oxidation trough assembly, and the partition assembly is used to separate the oxidation trough assembly into an oxidation trough 10 and a material drop receiving trough 16; a lifting assembly, the lifting assembly is arranged on the oxidation trough assembly, and the lifting assembly is used to provide power for the partition assembly; an infusion assembly, the infusion assembly is arranged on the oxidation trough assembly, and the infusion assembly is used to transport the liquid in the material drop receiving trough 16 to the oxidation trough 10; a material taking assembly, the material taking assembly is arranged on the side of the material drop receiving trough 16, and the material taking assembly is used to open the side wall of the material drop receiving trough 16.

[0022] The oxidation trough assembly includes an oxidation trough wall 11, an oxidation trough wall 2 12, an oxidation trough inclined bottom 13 and a leak-proof rubber pad 15. The oxidation trough wall 11 and the oxidation trough wall 2 12 are arranged in parallel. The bottom surface of the oxidation trough wall 11 is higher than the bottom surface of the oxidation trough wall 2 12. The first end of the oxidation trough inclined bottom 13 is fixedly installed at the bottom of the oxidation trough wall 11. The second end of the oxidation trough inclined bottom 13 is fixedly installed at the bottom of the oxidation trough wall 2 12. The end of the oxidation trough inclined bottom 13 connected to the oxidation trough wall 11 is provided with a platform, and the platform can be used to contact the leak-proof rubber pad 22 and the leak-proof rubber pad The contact position of the oxidation trough wall 11 and the oxidation trough wall 15 is blocked, and the retractable door 20 can also be supported. A material drop outlet 14 is arranged on the oxidation trough wall 12, and the material drop outlet 14 is located below the partition assembly. Side panels are arranged at both ends of the oxidation trough wall 11, the oxidation trough inclined bottom 13 and the oxidation trough wall 2, so that the two side panels, the oxidation trough wall 11, the oxidation trough wall 12 and the oxidation trough inclined bottom 13 form a trough body with an opening facing upward; a rubber pad mounting groove is also arranged at the bottom of the oxidation trough wall 11, and a leak-proof rubber pad 15 is fixedly installed on the rubber pad mounting groove.

[0023] The partition assembly includes a retractable door 20, a connecting shaft 21 and a leak-proof rubber pad 22. The connecting shaft 21 is horizontally arranged and fixedly mounted on the oxidation tank wall 12. The retractable door 20 is rotatably mounted on the connecting shaft 21. A leak-proof rubber pad 22 is fixedly mounted on the end of the retractable door 20. The leak-proof rubber pad 22 is in contact with and fits with the leak-proof rubber pad 15.

[0024] The lifting assembly includes a support base 50, a steel wire rope 51, a fixed pulley 1 52, a fixed pulley 2 53, a rope drum 54 and a servo motor 55. The support base 50 is fixedly installed on the top of the outer wall of the oxidation tank wall 2 12. The servo motor 55 is fixedly installed on the support base 50. The output shaft of the servo motor 55 and the rope drum 54 are fixedly installed. The first end of the steel wire rope 51 is wound around the rope drum 54, and the second end of the steel wire rope 51 is successively passed around the fixed pulley 2 53 and the fixed pulley 1 52 and fixedly installed in the middle position of the retractable door 20.

[0025] The infusion assembly includes a suction pipe 40, a pump 41 and a liquid outlet pipe 42. The pump 41 is connected to the material drop receiving tank 16 through the suction pipe 40. The suction pipe 40 is fixedly installed at the bottom of the inclined bottom 13 of the oxidation tank. The pump 41 is connected to the oxidation tank 10 through the liquid outlet pipe 42. The liquid outlet pipe 42 is fixedly installed on the oxidation tank wall 11.

[0026] The material taking assembly includes a material taking door 30, a door handle 31, a fastening bolt 32 and a support plate 33. The material taking door 30 is tightly attached to the outer wall of the oxidation trough wall 12. The door handle 31 is fixedly installed on the material taking door 30. The material taking door 30 is used to block the material drop outlet 14. The first end of the material taking door 30 is rotatably mounted on the support plate 33. The support plate 33 is fixedly mounted on the outer wall of the oxidation trough wall 12. The second end of the material taking door 30 is fixed to the oxidation trough wall 12 by the fastening bolt 32.

[0027] The working principle of the utility model is as follows: during normal anodizing, the servo motor 55 is started, the servo motor 55 controls the rope drum 54 to rotate forward, the rope drum 54 reels the wire rope 51, and the wire rope 51 drives the retractable door 20 to rotate clockwise on the connecting shaft 21, so that the retractable door 20 is close to the oxidation tank wall 12.

[0028] When aluminum alloy profiles fall and need to be fished out, the servo motor 55 controls the rope drum 54 to rotate in the opposite direction, and the wire rope 51 drives the retractable door 20 to rotate counterclockwise on the connecting shaft 21, and the leak-proof rubber pad 22 at the end of the retractable door 20 and the leak-proof rubber pad 15 at the bottom of the oxidation trough wall 11 fit tightly, and the contact position between the leak-proof rubber pad 22 and the oxidation trough wall 11 is blocked by the platform on the inclined bottom 13 of the oxidation trough, and the retractable door 20 is supported by the platform to limit the position of the retractable door 20, and the retractable door 20 divides the space inside the oxidation trough into the oxidation trough 10 and the dropped material receiving trough 16.

[0029] The pump 41 is turned on, and the liquid in the material drop holding tank 16 flows through the liquid suction pipe 40 to the liquid outlet pipe 42, and then returns to the oxidation tank 10 above the partition assembly.

[0030] When there is no liquid in the material drop receiving tank 16, remove the fastening bolts 32 on the material removal door 30, pull the door handle 31, and rotate the material removal door 30 on the support plate 33. After opening the material removal door 30, you can use a rake to rake out the fallen aluminum alloy profiles through the material drop outlet 14. The rake is not the focus of this patent and will not be described in detail.

Claims

1. An oxidation tank and supporting device capable of conveniently handling dropped materials, comprising an oxidation tank assembly, characterized in that: Also includes: A partition assembly, the partition assembly being arranged inside the oxidation trough assembly, the partition assembly being used to separate the oxidation trough assembly into an oxidation trough (10) and a dropped material receiving trough (16); A lifting assembly, the lifting assembly is used to provide power for the partition assembly; An infusion assembly, the infusion assembly being used to transport the liquid in the material drop receiving tank (16) to the oxidation tank (10); A material taking assembly, wherein the material taking assembly is arranged on a side of the dropped material containing groove (16), and the material taking assembly is used to open the side wall of the dropped material containing groove (16).

2. An oxidation tank and supporting device capable of conveniently handling dropped materials as claimed in claim 1, characterized in that: The oxidation trough assembly comprises an oxidation trough wall 1 (11) and an oxidation trough wall 2 (12). The oxidation trough wall 1 (11) and the oxidation trough wall 2 (12) are arranged in parallel. The bottom surface of the oxidation trough wall 1 (11) is higher than the bottom surface of the oxidation trough wall 2 (12). The bottom of the oxidation trough wall 1 (11) is connected to an oxidation trough inclined bottom (13). A platform is arranged at one end of the oxidation trough inclined bottom (13) connected to the oxidation trough wall 1 (11). The oxidation trough inclined bottom (13) is also connected to the bottom of the oxidation trough wall 2 (12). The bottom of the oxidation trough wall 2 (12) is provided with a material drop outlet (14).

3. An oxidation tank and supporting device capable of conveniently handling dropped materials as claimed in claim 2, characterized in that: The bottom of the oxidation tank wall 1 (11) is also provided with a rubber pad installation groove, on which a leak-proof rubber pad 1 (15) is fixedly installed.

4. An oxidation tank and supporting device capable of conveniently handling dropped materials as claimed in claim 3, characterized in that: The partition assembly comprises a retractable door (20), wherein the retractable door (20) is rotatably mounted on a connecting shaft (21), wherein the connecting shaft (21) is arranged horizontally, and the connecting shaft (21) is fixedly mounted on the second oxidation tank wall (12).

5. An oxidation tank and supporting device capable of conveniently handling dropped materials as claimed in claim 4, characterized in that: The partition assembly further comprises a second leakproof rubber pad (22), the second leakproof rubber pad (22) being fixedly mounted on one end of the retractable door (20), the second leakproof rubber pad (22) being in contact with the first leakproof rubber pad (15).

6. An oxidation tank and supporting device capable of conveniently handling dropped materials as claimed in claim 5, characterized in that: The lifting assembly comprises a steel wire rope (51), a first end of the steel wire rope (51) being wound around a rope drum (54), and a second end of the steel wire rope (51) being passed around a second fixed pulley (53) and a first fixed pulley (52) in sequence and being fixedly mounted at a middle position of the retractable door (20).

7. An oxidation tank and supporting device capable of conveniently handling dropped materials as claimed in claim 1, characterized in that: The infusion assembly comprises a water pump (41), the water pump (41) being connected to a material drop receiving tank (16) via a liquid suction tube (40), and the water pump (41) being connected to an oxidation tank (10) via a liquid outlet tube (42).

8. An oxidation tank and supporting device capable of conveniently handling dropped materials as claimed in claim 2, characterized in that: The material taking assembly comprises a material taking door (30), the material taking door (30) is arranged on the outer wall of the second oxidation trough wall (12), the material taking door (30) is used to block the material drop outlet (14), the first end of the material taking door (30) is rotatably mounted on a support plate (33), the support plate (33) is fixedly mounted on the second oxidation trough wall (12), and the second end of the material taking door (30) is fixed on the second oxidation trough wall (12) by a fastening bolt (32).