Steel wire rope inserting and weaving machine
By designing an automated wire rope insertion machine, using a motor to drive threaded rod and insertion knife, combined with sliding groove and cable trough structure, the problems of low efficiency and poor quality of wire rope insertion in the existing technology are solved, and high efficiency is achieved The wire rope is inserted and fixed to meet the needs of high-speed engineering construction.
Patent Information
- Application Number
- CN202421107455.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-21
AI Technical Summary
In the prior art, the insertion and braiding of wire rope sleeves is inefficient, requires a lot of manpower, and the quality is poor, making it difficult to meet the needs of high-speed engineering construction.
A wire rope insertion machine is designed, using a motor to drive the threaded rod and the insertion knife. Through the combined structure of the slide chute and the cable trough, the wire rope insertion and fixation are automatically completed, reducing manual operation.
It improves the work efficiency of wire rope insertion, saves labor costs, improves the quality of insertion, and adapts to the needs of high-speed engineering construction.
Smart Images
Figure CN222294550U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire rope insertion and weaving, in particular to a steel wire rope insertion and weaving machine. Background Art
[0002] With the construction of national infrastructure and various types of building installation projects, there are more and more hoisting operations in construction, and the application of wire ropes in construction has been extremely extensive. In the construction preparation stage of large and medium-sized electromechanical installation projects, the production of wire rope sleeves has become a relatively large task. Taking the construction of a 30MW thermal power generator in the power industry as an example, the number of wire rope sleeves of various specifications produced is about 5,000. The construction of a 600MW thermal power generator requires about 50,000 wire rope sleeves, which is a very large workload.
[0003] At present, the vast majority of construction projects still use manual insertion of wire rope loops. Wire ropes with a diameter of less than 28 mm are manually inserted using simple slotting knives made on site. The operation is performed by two to three people, one of whom is responsible for operating the slotting knife, and the other two are responsible for rope insertion and withdrawal. Wire ropes with a diameter of more than 28 mm require more people, up to 4 to 8 people. A sledgehammer is required to insert the slotting knife into the wire rope, and the work of inserting and withdrawing the rope head requires the joint efforts of several people. The larger the diameter of the wire rope loop, the more difficult it is to insert the loop, and the efficiency is extremely low. A wire rope loop with a diameter of 48 mm requires about 6 people in one working day to complete the insertion, and the insertion quality is average and the appearance is rough. This traditional construction method has not kept up with the rapid technological progress, nor can it meet the high-speed pace of engineering construction. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a wire rope inserting and weaving machine.
[0005] The cam is connected with the motor to move the motor, and the cam is connected with the motor to move the motor to move the motor.
[0006] As a further description of the above technical solution:
[0007] The fixing frame one is fixedly connected with a fixing block two, the fixing block two is fixedly connected with a fixing frame two, one side of the fixing frame two is fixedly connected with a clamp one, the fixing frame two is rotatably connected with a threaded rod two, the threaded rod two is threadedly connected with a threaded block two, the threaded block two is slidably connected to the fixing frame two, one end of the threaded block two is fixedly connected with a clamp two, one end of the threaded rod two penetrates and is rotatably connected to the fixing frame two, the threaded rod two is fixedly connected with a turntable, and the turntable is eccentrically connected with a handle.
[0008] As a further description of the above technical solution:
[0009] The shape of the slide groove is a combination of two groups of straight lines and one group of arcs.
[0010] As a further description of the above technical solution:
[0011] The inserting blade is provided with a wire clamping groove.
[0012] As a further description of the above technical solution:
[0013] The fixing frame 1 is fixedly connected with a fixing plate 3, and the fixing plate 3 is provided with a round hole, and the round hole is located directly below the inserting knife.
[0014] As a further description of the above technical solution:
[0015] The first clamp and the second clamp are on the same horizontal line.
[0016] As a further description of the above technical solution:
[0017] The first rotating shaft, the second sliding rod, the first fixing block and the inserting knife are on the same vertical line.
[0018] The utility model has the following beneficial effects:
[0019] 1. In the utility model, the output end of the motor rotates to drive the threaded rod 1 to rotate, the threaded rod 1 rotates to drive the threaded block 1 to move, the slide bar 2 moves to drive the inserting knife to move, the inserting knife moves to open the steel wires entangled together by the wire rope, and then the slide slot slides on the slide bar 3, the slide bar 2 rotates 90 degrees, the slide bar 2 rotates to drive the inserting knife to rotate, the inserting knife rotates to expand the gap, and then the inserting knife continues to move downward, the inserting knife moves to drive the wire clamping slot to move, and the wire clamping slot moves to drive a strand of steel wire to pass through the wire rope, so as to realize the insertion and weaving of the wire rope, save manpower, reduce labor costs, and improve work efficiency.
[0020] 2. In the utility model, by rotating the handle, the rotation of the handle drives the turntable to rotate, the rotation of the turntable drives the threaded rod 2 to rotate, the rotation of the threaded rod 2 drives the threaded block 2 to move, the rotation of the threaded block 2 drives the clamp 2 to move, the clamp 1 and the clamp 2 clamp the wire rope, which is convenient for the subsequent insertion and fixation of the wire rope, further saving manpower and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a structural schematic diagram of a wire rope inserting and braiding machine proposed by the utility model;
[0022] Figure 2 A schematic diagram of the partial structure of a wire rope inserting machine proposed in the utility model Figure 1 ;
[0023] Figure 3 It is a partial structural exploded diagram of a wire rope inserting and braiding machine proposed by the utility model;
[0024] Figure 4 A schematic diagram of the partial structure of a wire rope inserting machine proposed in the utility model Figure 2 .
[0025] Legend:
[0026] 1. Fixing frame 1; 2. Motor; 3. Threaded rod 1; 4. Fixing plate 1; 5. Threaded block 1; 6. Sliding rod 1; 7. Rotating shaft 1; 8. Sliding rod 2; 9. Fixing block 1; 10. Fixing plate 2; 11. Insert knife; 12. Fixing block 2; 13. Fixing frame 2; 14. Fixture 1; 15. Threaded rod 2; 16. Threaded block 2; 17. Fixture 2; 18. Turntable; 19. Handle; 20. Slide groove; 21. Sliding rod 3; 22. Wire clamping groove; 23. Fixing plate 3; 24. Round hole. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Reference Figure 1-Figure 4The utility model provides an embodiment: a wire rope inserting machine, including a fixed frame 1, a motor 2 is fixedly connected to the fixed frame 1, a threaded rod 3 is fixedly connected to the output end of the motor 2, the end of the threaded rod 3 away from the motor 2 is rotatably connected to a fixed plate 4, the fixed plate 4 is fixedly connected to the fixed frame 1, the threaded rod 3 is threadedly connected to a threaded block 5, the threaded block 5 is slidably connected to a slide bar 6, one end of the slide bar 6 is fixedly connected to the fixed frame 1, the end of the slide bar 6 away from the fixed frame 1 is fixedly connected to the fixed plate 4, the threaded block 5 is rotatably connected to a rotating shaft 7, the rotating shaft 7 is fixedly connected to a slide bar 2 8, the slide bar 2 8 penetrates and is slidably connected to a fixed block 9, the fixed block 9 is fixedly connected to a fixed plate 2 10, a slide groove 20 is provided on the slide bar 2 8, and the fixed block 9 is fixedly connected to the slide bar Three 21, the slide bar three 21 is slidably connected to the slide groove 20, the two ends of the fixed plate two 10 are fixedly connected to the fixed frame one 1, and the end of the slide bar two 8 away from the rotating shaft one 7 is fixedly connected with the inserting knife 11, and the output end of the motor 2 rotates to drive the threaded rod one 3 to rotate, and the threaded rod one 3 rotates to drive the threaded block one 5 to move, and the slide bar two 8 moves to drive the inserting knife 11 to move, and the inserting knife 11 moves to punch open the steel wires entangled together by the wire rope, and then the slide groove 20 slides on the slide bar three 21, and the slide bar two 8 rotates 90 degrees, and the slide bar two 8 rotates to drive the inserting knife 11 to rotate, and the inserting knife 11 rotates to expand the gap, and then the inserting knife 11 continues to move downward, and the inserting knife 11 moves to drive the wire slot 22 to move, and the wire slot 22 moves to drive a strand of steel wire to pass through the steel wire rope, so as to realize the insertion and weaving of the steel wire rope, save manpower, reduce labor costs, and improve work efficiency.
[0029] The fixing frame 1 is fixedly connected with a fixing block 2 12, the fixing block 2 12 is fixedly connected with a fixing frame 2 13, one side of the fixing frame 2 13 is fixedly connected with a clamp 14, the fixing frame 2 13 is rotatably connected with a threaded rod 2 15, the threaded rod 2 15 is threadedly connected with a threaded block 2 16, the threaded block 2 16 is slidably connected to the fixing frame 2 13, one end of the threaded block 2 16 is fixedly connected with a clamp 2 17, one end of the threaded rod 2 15 penetrates and is rotatably connected to the fixing frame 2 13, the threaded rod 2 15 is fixedly connected with a turntable 18, the turntable 18 is eccentrically connected with a handle 19, the shape of the slide 20 is a combination of two groups of straight lines and one group of arcs, the inserting knife 11 is provided with a wire clamping groove 22, the fixing frame A fixing plate 3 23 is fixedly connected to the first 1, and a round hole 24 is provided on the fixing plate 3 23. The round hole 24 is located directly below the inserting knife 11, and the clamp 14 and the clamp 2 17 are on the same horizontal line. The rotating shaft 1 7, the sliding rod 2 8, the fixing block 1 9 and the inserting knife 11 are on the same vertical line. By rotating the handle 19, the rotation of the handle 19 drives the turntable 18 to rotate, and the rotation of the turntable 18 drives the threaded rod 2 15 to rotate, and the rotation of the threaded rod 2 15 drives the threaded block 2 16 to move, and the rotation of the threaded block 2 16 drives the clamp 2 17 to move. The clamp 14 and the clamp 2 17 clamp the wire rope, which is convenient for fixing the subsequent insertion and weaving of the wire rope, further saving manpower and improving work efficiency.
[0030] Working principle: First, pass the wire rope through the round hole 23, with one end of the wire rope between the clamp 14 and the clamp 2 17, then turn the handle 19, the handle 19 rotates to drive the turntable 18 to rotate, the turntable 18 rotates to drive the threaded rod 2 15 to rotate, the threaded rod 2 15 rotates to drive the threaded block 2 16 to move, the threaded block 2 16 rotates to drive the clamp 2 17 to move, the clamp 14 and the clamp 2 17 clamp the wire rope, pass one wire of the wire rope through the wire clamping groove 22, then start the motor 2, the output end of the motor 2 rotates to drive the threaded rod 3 to rotate, the threaded rod 3 rotates to drive the threaded block 5 to move, the threaded block 5 moves to drive the rotating shaft 7 to move The movement of the rotating shaft 1 7 drives the movement of the sliding bar 2 8, and the movement of the sliding bar 2 8 drives the inserting knife 11 to move. The inserting knife 11 moves to open the steel wires entangled together in the steel wire rope, and then the slide groove 20 slides on the sliding bar 3 21, and the sliding bar 2 8 rotates 90 degrees. The rotation of the sliding bar 2 8 drives the inserting knife 11 to rotate, and the rotation of the inserting knife 11 expands the gap, and then the inserting knife 11 continues to move downward, and the movement of the inserting knife 11 drives the wire clamping groove 22 to move. The movement of the wire clamping groove 22 drives a strand of steel wire to pass through the steel wire rope, thereby realizing the insertion and braiding of the steel wire rope, saving manpower, reducing labor costs, and improving work efficiency. It is convenient to fix the subsequent insertion and braiding of the steel wire rope, further saving manpower and improving work efficiency.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A wire rope inserting machine, comprising a fixing frame (1), characterized in that: The fixing frame (1) is fixedly connected to a motor (2), the output end of the motor (2) is fixedly connected to a threaded rod (3), the end of the threaded rod (3) away from the motor (2) is rotatably connected to a fixing plate (4), the fixing plate (4) is fixedly connected to the fixing frame (1), the threaded rod (3) is threadedly connected to a threaded block (5), the threaded block (5) is slidably connected to a sliding rod (6), one end of the sliding rod (6) is fixedly connected to the fixing frame (1), the end of the sliding rod (6) away from the fixing frame (1) is fixedly connected to the fixing plate (4 ... The pattern block 1 (5) is rotatably connected to a rotating shaft 1 (7), the rotating shaft 1 (7) is fixedly connected to a sliding rod 2 (8), the sliding rod 2 (8) penetrates and is slidably connected to a fixed block 1 (9), the fixed block 1 (9) is fixedly connected to a fixed plate 2 (10), a sliding groove (20) is provided on the sliding rod 2 (8), the fixed block 1 (9) is fixedly connected to a sliding rod 3 (21), the sliding rod 3 (21) is slidably connected to the sliding groove (20), both ends of the fixed plate 2 (10) are fixedly connected to a fixed frame 1 (1), and one end of the sliding rod 2 (8) away from the rotating shaft 1 (7) is fixedly connected to a plunger (11).
2. A wire rope inserting machine according to claim 1, characterized in that: The fixing frame 1 (1) is fixedly connected with a fixing block 2 (12), the fixing block 2 (12) is fixedly connected with a fixing frame 2 (13), one side of the fixing frame 2 (13) is fixedly connected with a clamp 1 (14), the fixing frame 2 (13) is rotatably connected with a threaded rod 2 (15), the threaded rod 2 (15) is threadedly connected with a threaded block 2 (16), the threaded block 2 (16) is slidably connected to the fixing frame 2 (13), one end of the threaded block 2 (16) is fixedly connected with a clamp 2 (17), one end of the threaded rod 2 (15) penetrates and is rotatably connected to the fixing frame 2 (13), the threaded rod 2 (15) is fixedly connected with a rotating disk (18), and the rotating disk (18) is eccentrically connected with a handle (19).
3. A wire rope inserting machine according to claim 1, characterized in that: The shape of the slide groove (20) is a combination of two groups of straight lines and one group of arcs.
4. A wire rope inserting machine according to claim 1, characterized in that: The inserting blade (11) is provided with a wire clamping groove (22).
5. The wire rope inserting and braiding machine according to claim 1, characterized in that: A fixing plate three (23) is fixedly connected to the fixing frame one (1), and a round hole (24) is provided on the fixing plate three (23), and the round hole (24) is located directly below the inserting knife (11).
6. A wire rope inserting machine according to claim 2, characterized in that: The clamp 1 (14) and the clamp 2 (17) are on the same horizontal line.
7. The wire rope inserting and braiding machine according to claim 1, characterized in that: The rotating shaft 1 (7), the sliding rod 2 (8), the fixing block 1 (9) and the inserting knife (11) are on the same vertical line.