Composite aluminum substrate for searchlight
By designing a support heat dissipation mechanism and heat insulation pad on the composite aluminum substrate for searchlights and dissipating heat with airflow, the heat accumulation problem caused by the searchlight due to the heat energy generated by the lamp beads is solved, extending the service life of the device and improving safety.
Patent Information
- Application Number
- CN202421264576.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-06-04
AI Technical Summary
Due to the high power of the searchlight, the lamp beads generate a large amount of heat energy during use, which leads to the accumulation of heat at the junction of the composite aluminum substrate and the shell, which may cause the circuit board and lamp beads to burn, reducing the service life of the device.
A composite aluminum substrate for searchlights that includes a composite aluminum substrate group, lamp beads and a heat dissipation mechanism is designed. The heat dissipation system is composed of components such as hollow columns, air intake pipes, air collector pipes and exhaust ports, and heat dissipation is used to dissipate heat by using airflow to avoid heat. Accumulate and use a heat insulation pad to prevent heat energy from being transferred to the housing.
It effectively avoids heat accumulation, extends the service life of the composite aluminum substrate group, prevents the occurrence of parts damage due to heat, and improves the safety and reliability of the overall device.
Smart Images

Figure CN222297853U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of composite aluminum substrates for searchlights, in particular to a composite aluminum substrate for searchlights. Background Art
[0002] A searchlight is a strong light used to illuminate distant targets. It is usually used in ships, airplanes, police vehicles and other occasions. By placing the searchlight at a high place, it helps people see the target clearly at night or in bad weather conditions, thereby improving safety. The interior of a searchlight is usually composed of lamp beads, circuit boards and aluminum substrates. However, due to the high power of the searchlight, its lamp beads will generate a lot of heat when in use. Although the composite aluminum substrate has good thermal conductivity, the heat may accumulate at the junction of the composite aluminum substrate and the searchlight housing, which may cause the circuit boards and lamp beads inside the composite aluminum substrate to burn out, reducing the overall service life of the device. Utility Model Content
[0003] 1. Technical issues to be solved
[0004] In view of the deficiencies in the prior art, the utility model provides a composite aluminum substrate for a searchlight to solve the technical problem that the above-mentioned searchlight has a large power, which causes its lamp beads to generate a large amount of heat energy when in use. Although the composite aluminum substrate has good thermal conductivity, the heat may accumulate at the junction of the composite aluminum substrate and the searchlight housing, which may cause the circuit board and the lamp beads inside the composite aluminum substrate to burn out, thereby reducing the overall service life of the device.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a composite aluminum substrate for a searchlight, comprising: a composite aluminum substrate group, lamp beads and mounting holes, the lamp beads are evenly installed on the top of the composite aluminum substrate group, the mounting holes are opened at the four corners of the top of the composite aluminum substrate group, and the bottom of the composite aluminum substrate group is evenly connected to support heat dissipation mechanisms on both sides, the support heat dissipation mechanism comprises a hollow column, the top of the hollow column is connected to the bottom of the composite aluminum substrate group, one end of the hollow column is connected to an air intake pipe, the top of the end of the hollow column away from the air intake pipe is connected to an air collecting pipe, the outside of the air collecting pipe is evenly spaced with exhaust ports, the top of the air collecting pipe is connected to a heat insulating pad, the outside of the composite aluminum substrate group is covered with an outer shell, and the top of the outer shell is evenly connected to exhaust pipes.
[0007] Preferably, the hollow column is an aluminum tube with a hollow interior design, and the top of the hollow column is connected to the bottom of the composite aluminum substrate group by bolts. The aluminum tube can increase the thermal conductivity of the hollow column, and the bolt connection method can facilitate the disassembly and maintenance of the hollow column.
[0008] Preferably, the outside of the air inlet pipe is connected to a wide-mouth pipe, which is an inverted cone-shaped hollow pipe, and the inside of the wide-mouth pipe is connected to a filter screen. The wide-mouth pipe increases the effect of external airflow entering the interior of the hollow column, and the filter screen can filter the airflow.
[0009] Preferably, the thermal insulation pad is a square rock wool board, the top of the thermal insulation pad is in contact with the inner top of the outer shell, and the thermal insulation pad of the rock wool board can prevent heat energy from being transferred to the outer shell.
[0010] Preferably, the exhaust pipe is a square aluminum tube, and a filter plate is connected to the inside of the exhaust pipe. The exhaust pipe can discharge the heat energy inside the shell, and the composite aluminum substrate group should have one end with the lamp beads facing downward to facilitate lighting, so that the shell can only exhaust.
[0011] Preferably, the top of the composite aluminum substrate group is connected to a circuit board via a thermally conductive adhesive, and the top of the circuit board is welded to the bottom of the lamp bead, so that the circuit board can be connected to the lamp bead.
[0012] (III) Beneficial effects
[0013] Compared with the prior art, the utility model provides a composite aluminum substrate for a searchlight, which has the following beneficial effects:
[0014] The searchlight uses a composite aluminum substrate. When the composite aluminum substrate group is in use, an additional supporting heat dissipation mechanism can be used to prevent the composite aluminum substrate group from being directly mounted on the outer shell, thereby preventing heat from not being able to flow normally. At the same time, the heat insulation pad can prevent the hollow column from directly transferring heat energy to the inside of the outer shell through good thermal conductivity. Finally, the external airflow is introduced through the supporting heat dissipation mechanism to dissipate heat on the outside of the composite aluminum substrate group, thereby preventing heat accumulation caused by heat energy generated by the lamp beads when the composite aluminum substrate group is in use, and preventing heat from damaging the internal components of the composite aluminum substrate group. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front schematic diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the front side of the housing of the utility model;
[0017] Figure 3 This is a front schematic diagram of the support and heat dissipation mechanism of the utility model;
[0018] Figure 4 This is a front cross-sectional view of the supporting heat dissipation mechanism of the utility model.
[0019] In the figure: 1. composite aluminum substrate assembly; 2. lamp beads; 3. mounting holes; 4. support heat dissipation mechanism; 41. hollow column; 42. air inlet pipe; 421. wide-mouth pipe; 43. air collecting pipe; 44. exhaust port; 45. thermal insulation pad; 5. outer shell; 6. exhaust pipe. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] The utility model provides a technical solution, a composite aluminum substrate for a searchlight, comprising: a composite aluminum substrate group 1, lamp beads 2 and mounting holes 3, the top of the composite aluminum substrate group 1 is connected with a circuit board through a heat-conducting adhesive, and the top of the circuit board is welded to the bottom of the lamp beads 2, the circuit board can be connected to the lamp beads 2, the lamp beads 2 are installed on the top of the composite aluminum substrate group 1 at equal intervals, and the mounting holes 3 are opened at the four corners of the top of the composite aluminum substrate group 1.
[0022] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The bottom sides of the composite aluminum substrate group 1 are evenly connected with support heat dissipation mechanisms 4, and the support heat dissipation mechanisms 4 include hollow columns 41. The hollow columns 41 can guide external airflow to the outside of the composite aluminum substrate group 1. The hollow columns 41 are aluminum tubes with a hollow internal design, and the top of the hollow columns 41 is connected to the bottom of the composite aluminum substrate group 1 by bolts. The aluminum tube can increase the thermal conductivity of the hollow columns 41, and the bolt connection method can facilitate the disassembly and maintenance of the hollow columns 41. The top of the hollow columns 41 is connected to the bottom of the composite aluminum substrate group 1.
[0023] One end of the hollow column 41 is connected to an air inlet pipe 42, and the outside of the air inlet pipe 42 is connected to a wide-mouth pipe 421. The wide-mouth pipe 421 is an inverted cone-shaped hollow pipe, and the inside of the wide-mouth pipe 421 is connected to a filter. The wide-mouth pipe 421 increases the effect of external airflow entering the inside of the hollow column 41, and the filter can filter the airflow. The top of one end of the hollow column 41 away from the air inlet pipe 42 is connected to an air collecting pipe 43, and the air collecting pipe 43 can collect the external airflow.
[0024] Exhaust ports 44 are arranged at equal intervals on the outside of the air collecting pipe 43. The exhaust ports 44 can disperse the airflow collected by the air collecting pipe 43 and discharge it to the outside of the composite aluminum substrate group 1 to dissipate heat from the outside of the composite aluminum substrate group 1. A thermal insulation pad 45 is connected to the top of the air collecting pipe 43. The thermal insulation pad 45 can prevent the composite aluminum substrate group 1 from causing damage to the outer shell 5. The thermal insulation pad 45 is a square rock wool board. The top of the thermal insulation pad 45 is in contact with the inner top of the outer shell 5. The thermal insulation pad 45 of the rock wool board can prevent heat energy from being transferred to the outer shell 5.
[0025] The composite aluminum substrate group 1 is provided with an outer shell 5 on the outside, which can protect the composite aluminum substrate group 1. Exhaust pipes 6 are evenly connected to the top of the outer shell 5, which can discharge the heat energy inside the outer shell 5. The exhaust pipes 6 are square aluminum tubes, and the inside of the exhaust pipes 6 is penetrated by a filter plate. The exhaust pipes 6 can discharge the heat energy inside the outer shell 5. The composite aluminum substrate group 1 should have one end with the lamp beads 2 facing downward, which is convenient for lighting, so that the outer shell 5 can only exhaust.
[0026] In this solution, the composite aluminum substrate group 1 is first connected to the housing 5, and a gap is created between the composite aluminum substrate group 1 and the housing 5 through the hollow column 41 at the bottom of the composite aluminum substrate group 1 to prevent heat from accumulating and being unable to be discharged. At the same time, the heat insulation pad 45 is used to prevent the hollow column 41 from transferring heat to the exhaust pipe 6. The device is then placed at a high place, and the airflow at the high place will enter the interior of the hollow column 41 through the wide-mouthed pipe 421, and then be discharged through the air collecting pipe 43 and the exhaust port 44, so as to dissipate heat inside the composite aluminum substrate group 1, and finally discharge the heat energy through the exhaust pipe 6 to complete the heat dissipation of the composite aluminum substrate group 1;
[0027] When the composite aluminum substrate group 1 is in use, the added supporting heat dissipation mechanism 4 can prevent the composite aluminum substrate group 1 from being directly installed on the outer shell 5, thereby preventing heat from not being able to flow normally. At the same time, the thermal insulation pad 45 can prevent the hollow column 41 from directly transferring heat energy to the inside of the outer shell 5 through good thermal conductivity. Finally, the external airflow is introduced through the supporting heat dissipation mechanism 4 to dissipate heat on the outside of the composite aluminum substrate group 1, thereby preventing heat accumulation caused by the heat energy generated by the lamp beads 2 when the composite aluminum substrate group 1 is in use, and preventing heat from damaging the internal components of the composite aluminum substrate group 1.
[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A composite aluminum substrate for a searchlight, comprising: A composite aluminum substrate group (1), lamp beads (2) and mounting holes (3), wherein the lamp beads (2) are evenly spaced and mounted on the top of the composite aluminum substrate group (1); the mounting holes (3) are opened at four corners of the top of the composite aluminum substrate group (1); and the composite aluminum substrate group (1) is characterized in that: a supporting heat dissipation mechanism (4) is evenly spaced and connected to both sides of the bottom of the composite aluminum substrate group (1); the supporting heat dissipation mechanism (4) comprises a hollow column (41); the top of the hollow column (41) is connected to the bottom of the composite aluminum substrate group (1); one end of the hollow column (41) is connected to an air intake pipe (42); the top of the end of the hollow column (41) away from the air intake pipe (42) is connected to an air collecting pipe (43); the outside of the air collecting pipe (43) is evenly spaced and provided with exhaust ports (44); the top of the air collecting pipe (43) is connected to a heat insulating pad (45); the outside of the composite aluminum substrate group (1) is covered with an outer shell (5); the top of the outer shell (5) is evenly spaced and connected to an exhaust pipe (6).
2. The composite aluminum substrate for a searchlight according to claim 1, characterized in that: The hollow column (41) is an aluminum tube with a hollow interior, and the top of the hollow column (41) is connected to the bottom of the composite aluminum substrate group (1) by bolts.
3. The composite aluminum substrate for a searchlight according to claim 1, characterized in that: The outside of the air inlet pipe (42) is connected to a wide-mouth pipe (421), the wide-mouth pipe (421) is a hollow pipe in an inverted cone shape, and the inside of the wide-mouth pipe (421) is connected to a filter screen.
4. The composite aluminum substrate for a searchlight according to claim 1, characterized in that: The thermal insulation pad (45) is a square rock wool board, and the top of the thermal insulation pad (45) is in contact with the inner top of the outer shell (5).
5. The composite aluminum substrate for a searchlight according to claim 1, characterized in that: The exhaust pipe (6) is a square aluminum pipe, and a filter plate is connected through the interior of the exhaust pipe (6).
6. The composite aluminum substrate for a searchlight according to claim 1, characterized in that: The top of the composite aluminum substrate group (1) is connected to a circuit board via a heat-conducting adhesive, and the top of the circuit board is welded to the bottom of the lamp bead (2).
