Condenser produced by epoxy resin

The condenser for epoxy resin production addresses heat concentration issues by diverting toluene vapor through spiral tubes with air cooling and cold water, enhancing condensation speed and efficiency.

CN222298547UActive Publication Date: 2025-01-03JIANGSU HONGJING ELECTRIC CO LTD
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Patent Information

Application Number
CN202323331655.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-06
Publication Date
2025-01-03
Estimated Expiration
2033-12-06

AI Technical Summary

Technical Problem

Existing condensers for epoxy resin production concentrate heat in toluene vapor, leading to slow condensation speeds due to the use of a single pipe for water flow condensation.

Method used

A condenser design that diverts toluene vapor through spiral tubes, utilizing air cooling and cold water simultaneously, with a refrigeration mechanism and semiconductor refrigeration sheets to enhance cooling efficiency.

Benefits of technology

The design significantly reduces heat concentration and accelerates the condensation process of toluene vapor, achieving faster recovery of toluene.

✦ Generated by Eureka AI based on patent content.

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Abstract

The condenser comprises a distillation box, a collection box, a flow guide mechanism, a supporting frame, an air cooling mechanism and a condensation mechanism, the collection box is arranged on the left side of the distillation box, the flow guide mechanism is installed at the top of the distillation box, the lower end of the flow guide mechanism is inserted into the collection box, and the supporting frame is fixed to the top of the collection box. An air cooling mechanism is installed at the top of the supporting frame, and the flow guide mechanism is connected with the condensation mechanism. According to the utility model, toluene steam is shunted to reduce the concentration of heat, and then the toluene steam is cooled and condensed through air cooling and cold water simultaneously, so that the condensation speed is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of epoxy resin production, in particular to a condenser for epoxy resin production. Background Art

[0002] Epoxy resin is a high molecular polymer, which refers to a class of polymers containing two or more epoxy groups in the molecule. It is the condensation product of epichlorohydrin and bisphenol A or polyol.

[0003] A large amount of toluene is used in the production of epoxy resin. In order to reduce production costs, the residual toluene in the waste liquid after production is recovered. At present, toluene is recovered by distillation. During distillation, a condenser is needed to condense the toluene vapor into toluene liquid for recovery. However, the existing condensers all use a pipe to pass the toluene vapor through a water flow for condensation. The single pipe to guide the toluene vapor will concentrate the heat in the toluene vapor, which is not conducive to rapid heat dissipation. Moreover, the condensation speed is slow only by water flow. Therefore, in view of the above status quo, it is urgent to develop a condenser for epoxy resin production that first diverts the toluene vapor to reduce the concentration of heat, and then cools and condenses the toluene vapor by air cooling and cold water at the same time, so as to overcome the shortcomings in current practical applications and meet current needs. Utility Model Content

[0004] The purpose of the utility model is to provide a condenser for producing epoxy resin to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A condenser for epoxy resin production comprises a distillation box, a collecting box, a flow guiding mechanism, a support frame, an air cooling mechanism and a condensing mechanism, wherein a collecting box is arranged on the left side of the distillation box, a flow guiding mechanism is installed on the top of the distillation box, the lower end of the flow guiding mechanism is inserted into the collecting box, a support frame is fixed on the top of the collecting box, an air cooling mechanism is installed on the top of the support frame, and the flow guiding mechanism is connected to the condensing mechanism.

[0007] As a further solution of the utility model: the flow guiding mechanism includes: a conduit, a shunt pipe, a spiral tube and a feed pipe, the conduit is installed on the top of the distillation box, the left end of the conduit is connected to the shunt pipe, and a plurality of spiral tubes are connected to the lower side of the shunt pipe, and a feed pipe inserted into the collecting box is installed at the bottom of each spiral tube.

[0008] As a further solution of the utility model: the air cooling mechanism includes: a transmission shaft, a synchronous wheel, a synchronous belt, fan blades and a driving motor, the number of the transmission shafts is three, the transmission shafts are rotatably connected to the support frame, each of the transmission shafts is equipped with a synchronous wheel, the three synchronous wheels are connected by a synchronous belt transmission, the lower end of each transmission shaft is provided with fan blades, the driving motor is fixed to the support frame, and the output shaft of the driving motor is connected to the transmission shaft.

[0009] As a further solution of the utility model: the condensing mechanism includes: a refrigeration mechanism, a first annular tube, a heat absorption shell, a second annular tube and a drain pipe, the right end of the refrigeration mechanism is connected to the first annular tube, the first annular tube is connected to multiple heat absorption shells, each of the heat absorption shells is installed in a spiral tube, the lower ends of the multiple heat absorption shells are connected to the second annular tube, and a drain pipe is arranged on the left side of the second annular tube.

[0010] As a further solution of the utility model: the refrigeration mechanism includes: a refrigeration cylinder, a semiconductor refrigeration sheet and a heat dissipation fin. A plurality of semiconductor refrigeration sheets are installed on the outer side of the refrigeration cylinder, and each of the semiconductor refrigeration sheets is installed with a heat dissipation fin.

[0011] As a further solution of the utility model: the spiral tube, refrigeration cylinder, heat dissipation fins and heat absorption shell are all made of copper.

[0012] Beneficial effect: When the condenser for epoxy resin production is used, the waste liquid containing toluene is distilled through the distillation box, and the distilled toluene vapor enters into a plurality of spiral tubes through the shunt tube, and the toluene vapor is shunted through the plurality of spiral tubes, thereby reducing the heat concentration in the toluene vapor, and conveniently and quickly condensing the toluene vapor, and the transmission shaft is driven to rotate by the driving motor, and the fan blades are driven to rotate by the transmission shaft, and the spiral tubes are blown by the fan blades, thereby cooling and condensing the toluene vapor in the spiral tubes, and at the same time, the external water flow is transported to the refrigeration cylinder, and the water flow in the refrigeration cylinder is cooled and cooled by the semiconductor refrigeration sheet, and the cooled water flow enters into a plurality of heat-absorbing shells through the first annular tube, and the heat on the spiral tubes is absorbed by the heat-absorbing shells, thereby quickly condensing the toluene vapor in the spiral tubes. In summary, the utility model first shunts the toluene vapor to reduce the concentration of heat, and then cools and condenses the toluene vapor by air cooling and cold water at the same time, and the condensation speed is faster. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 .

[0014] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 2 .

[0015] Figure 3 It is a partial structure diagram of the utility model Figure 1 .

[0016] Figure 4 It is a partial structure diagram of the utility model Figure 2 .

[0017] Figure 5 For this utility model Figure 4 Partial view at point A in the middle.

[0018] Figure 6 It is a partial structure diagram of the utility model Figure 3 .

[0019] Figure 7 It is a partial structure diagram of the utility model Figure 4 .

[0020] In the figure: 1. distillation box; 2. collecting box; 201. discharge pipe; 202. valve; 3. flow guide mechanism; 301. conduit; 302. shunt pipe; 303. spiral tube; 304. discharge pipe; 4. support frame; 5. air cooling mechanism; 501. transmission shaft; 502. synchronous wheel; 503. synchronous belt; 504. fan blade; 505. drive motor; 6. condensing mechanism; 601. refrigeration mechanism; 6011. refrigeration cylinder; 6012. semiconductor refrigeration plate; 6013. heat dissipation fin; 602. first annular tube; 603. heat absorption shell; 604. second annular tube; 605. drain pipe. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example

[0023] See also Figures 1 to 7In an embodiment of the utility model, a condenser for producing epoxy resin comprises a distillation box 1, a collecting box 2, a guide mechanism 3, a support frame 4, an air cooling mechanism 5 and a condensing mechanism 6. The collecting box 2 is arranged on the left side of the distillation box 1, the guide mechanism 3 is installed on the top of the distillation box 1, the lower end of the guide mechanism 3 is inserted into the collecting box 2, the lower end of the collecting box 2 is arranged with a discharge pipe 201, the discharge pipe 201 is installed with a valve 202, and the material in the collecting box 2 can be discharged from the discharge pipe 201 by opening the valve 202, the top of the collecting box 2 is fixed with a support frame 4, the top of the support frame 4 is installed with an air cooling mechanism 5, the guide mechanism 3 is connected with the condensing mechanism 6, when in use, the waste liquid containing toluene is distilled by the distillation box 1, the distilled toluene vapor enters the guide mechanism 3, the toluene vapor in the guide mechanism 3 is cooled by the air cooling mechanism 5 and the condensing mechanism 6, so that the toluene vapor is condensed from the toluene liquid, and finally the toluene liquid is collected by the collecting box 2.

[0024] The flow guiding mechanism 3 includes: a conduit 301, a shunt pipe 302, a spiral tube 303 and a feed pipe 304. The conduit 301 is installed on the top of the distillation box 1. The left end of the conduit 301 is connected to the shunt pipe 302. The lower side of the shunt pipe 302 is connected with multiple spiral tubes 303. The bottom of each spiral tube 303 is installed with a feed pipe 304 inserted into the collecting box 2. The circulation time of toluene vapor inside the collecting box 2 is prolonged by the setting of the spiral tubes 303. The toluene vapor is shunted by multiple spiral tubes 303, thereby reducing the heat concentration in the toluene vapor, and condensing the toluene vapor is convenient and fast.

[0025] The air cooling mechanism 5 includes: a transmission shaft 501, a synchronous wheel 502, a synchronous belt 503, a fan blade 504 and a driving motor 505. The number of the transmission shafts 501 is three. The transmission shafts 501 are rotatably connected to the support frame 4. Each of the transmission shafts 501 is equipped with a synchronous wheel 502. The three synchronous wheels 502 are connected through a synchronous belt 503. The lower end of each transmission shaft 501 is provided with a fan blade 504. The driving motor 505 is fixed to the support frame 4. The output shaft of the driving motor 505 is connected to the transmission shaft 501. When in use, the transmission shaft 501 is driven to rotate by the driving motor 505, and the fan blade 504 is driven to rotate by the transmission shaft 501. The fan blade 504 is used to blow air to the spiral tube 303, thereby cooling the toluene vapor in the spiral tube 303.

[0026] The condensing mechanism 6 includes: a refrigeration mechanism 601, a first annular tube 602, a heat absorbing shell 603, a second annular tube 604 and a drain pipe 605. The refrigeration mechanism 601 includes: a refrigeration cylinder 6011, a semiconductor refrigeration sheet 6012 and a heat dissipation fin 6013. The refrigeration cylinder 6011 is connected to an external water source through a pipeline. A plurality of semiconductor refrigeration sheets 6012 are installed on the outer side of the refrigeration cylinder 6011. Each semiconductor refrigeration sheet 6012 is installed with a heat dissipation fin 6013. The heat dissipation fin 6013 is used to dissipate the hot end of the semiconductor refrigeration sheet 6012 to ensure the continuous refrigeration effect of the semiconductor refrigeration sheet 6012. The right end of the refrigeration mechanism 601 is connected to the first annular tube 602. The first annular tube 602 is connected to the second annular tube 604 and the second annular tube 605 is connected to the second annular tube 605. The tube 602 is connected to a plurality of heat absorbing shells 603, each of which is installed in a spiral tube 303, and the lower ends of the plurality of heat absorbing shells 603 are connected to the second annular tube 604. A drain pipe 605 is arranged on the left side of the second annular tube 604. When in use, the external water flow is transported to the refrigeration cylinder 6011, and the water flow in the refrigeration cylinder 6011 is cooled and cooled by the semiconductor refrigeration plate 6012. The cooled water flow passes through the first annular tube 602 and enters the plurality of heat absorbing shells 603. The heat on the spiral tube 303 is absorbed by the heat absorbing shell 603, and then the toluene vapor in the spiral tube 303 is condensed. The water flow after absorbing heat enters the second annular tube 604 and is discharged from the drain pipe 605.

[0027] The spiral tube 303, the refrigeration cylinder 6011, the heat dissipation fins 6013 and the heat absorption shell 603 are all made of copper, so that they have good thermal conductivity.

[0028] The working principle of the utility model is: when the condenser for producing epoxy resin is used, the waste liquid containing toluene is distilled through the distillation box 1, and the distilled toluene vapor enters into a plurality of spiral tubes 303 through the shunt tube 302, and the toluene vapor is shunted by the plurality of spiral tubes 303, thereby reducing the heat concentration in the toluene vapor, and condensing the toluene vapor conveniently and quickly, the transmission shaft 501 is driven to rotate by the driving motor 505, and the fan blades 504 are driven to rotate by the transmission shaft 501, and the spiral tubes 303 are blown by the fan blades 504, thereby cooling and condensing the toluene vapor in the spiral tubes 303, and at the same time, the external water flow is transported to the refrigeration cylinder 6011, and the water flow in the refrigeration cylinder 6011 is cooled and cooled by the semiconductor refrigeration sheet 6012, and the cooled water flow passes through the first annular tube 602 and enters into a plurality of heat absorbing shells 603, and the heat on the spiral tubes 303 is absorbed by the heat absorbing shells 603, thereby quickly condensing the toluene vapor in the spiral tubes 303.

Claims

1. A condenser for epoxy resin production, characterized in that: The invention comprises a distillation box (1), a collection box (2), a flow guiding mechanism (3), a support frame (4), an air cooling mechanism (5) and a condensing mechanism (6); the collection box (2) is arranged on the left side of the distillation box (1); the flow guiding mechanism (3) is installed on the top of the distillation box (1); the lower end of the flow guiding mechanism (3) is inserted into the collection box (2); the top of the collection box (2) is fixed with a support frame (4); the top of the support frame (4) is installed with an air cooling mechanism (5); and the flow guiding mechanism (3) is connected to the condensing mechanism (6).

2. The condenser for epoxy resin production according to claim 1, characterized in that: The flow guiding mechanism (3) comprises: a conduit (301), a diverter pipe (302), a spiral tube (303) and a feed pipe (304); the conduit (301) is installed on the top of the distillation box (1); the left end of the conduit (301) is connected to the diverter pipe (302); a plurality of spiral tubes (303) are connected to the lower side of the diverter pipe (302); and a feed pipe (304) inserted into the collecting box (2) is installed at the bottom of each spiral tube (303).

3. The condenser for epoxy resin production according to claim 2, characterized in that: The air cooling mechanism (5) comprises: a transmission shaft (501), a synchronous wheel (502), a synchronous belt (503), a fan blade (504) and a driving motor (505). The number of the transmission shafts (501) is three. The transmission shafts (501) are rotatably connected to the support frame (4). Each of the transmission shafts (501) is equipped with a synchronous wheel (502). The three synchronous wheels (502) are connected to each other through a synchronous belt (503). The lower end of each transmission shaft (501) is provided with a fan blade (504). The driving motor (505) is fixed to the support frame (4). The output shaft of the driving motor (505) is connected to the transmission shaft (501).

4. The condenser for epoxy resin production according to claim 3, characterized in that: The condensing mechanism (6) comprises: a refrigeration mechanism (601), a first annular tube (602), a heat absorbing shell (603), a second annular tube (604) and a drain pipe (605), wherein the right end of the refrigeration mechanism (601) is connected to the first annular tube (602), the first annular tube (602) is connected to a plurality of heat absorbing shells (603), each of the heat absorbing shells (603) is installed in a spiral tube (303), the lower ends of the plurality of heat absorbing shells (603) are connected to the second annular tube (604), and a drain pipe (605) is arranged on the left side of the second annular tube (604).

5. The condenser for epoxy resin production according to claim 4, characterized in that: The refrigeration mechanism (601) comprises: a refrigeration cylinder (6011), a semiconductor refrigeration sheet (6012) and heat dissipation fins (6013); a plurality of semiconductor refrigeration sheets (6012) are installed on the outer side of the refrigeration cylinder (6011), and a heat dissipation fin (6013) is installed on each of the semiconductor refrigeration sheets (6012).

6. The condenser for epoxy resin production according to claim 5, characterized in that: The spiral tube (303), the refrigeration cylinder (6011), the heat dissipation fins (6013) and the heat absorption shell (603) are all made of copper.