Rapid outer diameter detection ring gauge

By designing a rapid detection ring gauge, using conical detection holes and observation slots to achieve rapid outer diameter detection, the problems of traditional detection efficiency and large errors are solved, and the detection efficiency and consistency at the production site are improved.

CN222298692UActive Publication Date: 2025-01-03TEMPLE CHANGZHOU PRECISION METAL PROD
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Patent Information

Application Number
CN202420998647.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-03
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The traditional circular parts outer diameter detection method is inefficient and has large errors, requires multiple measurements and has high requirements for the inspectors, which affects production continuity.

Method used

A rapid detection ring gauge including two conical detection holes is designed. The hollow structure between the conical detection holes has an observation groove and a scale area, and is equipped with an annular silicone protective cover to achieve rapid external diameter detection.

Benefits of technology

It significantly improves the detection efficiency and production efficiency. The operator completes the inspection within a few seconds without shutdown. The inspection results are consistent. It is suitable for production sites and for inspection of all surface areas.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an outer diameter rapid detection ring gauge. Comprising a gauge body, one end of the gauge body is provided with a first conical detection hole, and the other end of the gauge body is provided with a second conical detection hole; an observation area is formed between the first conical detection hole and the second conical detection hole; the two ends of the testing fixture body are covered with protective covers. No human interference exists in the detection process, and the detection consistency is improved; and meanwhile, whether all surface areas of the product are qualified or not can be detected.
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Description

Technical Field

[0001] The utility model relates to a quick detection ring gauge for outer diameter. Background Art

[0002] The methods for detecting the outer diameter of circular parts usually include: micrometer measurement, three-coordinate measurement, etc.

[0003] The micrometer measurement method only requires a micrometer with a sufficient range to measure the outer diameter of the product along the diameter direction. At present, many factories still mainly use micrometers for measurement. When using a micrometer to measure the outer circle, you need to pay attention to the following points: choose a suitable measurement position. The diameter of the outer circle may have a slight deviation. To avoid errors, it should be measured at multiple positions and the average value should be taken; in order to ensure the accuracy of the measurement results, it is necessary to apply appropriate force during measurement to make the large micrometer fit the object being measured;

[0004] Coordinate measuring machines are widely used in measurement. During measurement, the probe moves on the sample, measures the data of each measuring point relative to the measurement reference according to the selected distribution points, and then evaluates the outer diameter size after data processing. The measurement accuracy of the probe is very high, but its efficiency is low. It usually takes several minutes for one sample, which is far from the expected production cycle.

[0005] Accuracy (comprehensiveness) of test results: Traditional testing has certain testing defects, such as the detection position and measurement force of the micrometer; the area, number of points, and environmental requirements of three-coordinate measurement, which cannot comprehensively and accurately measure the true status of the product.

[0006] Traditionally, measuring the outer diameter by micrometer, three-coordinate measurement, etc. usually takes several minutes, sometimes tens of minutes. And it has high requirements for the inspection personnel. Non-professionals cannot complete the inspection, which is inefficient and seriously affects the continuity of production. Utility Model Content

[0007] In view of the above problems, the purpose of the utility model is to provide a quick outer diameter detection ring gauge which improves detection efficiency and production efficiency.

[0008] The technical solution to realize the utility model is as follows

[0009] A quick detection ring gauge for outer diameter comprises a gauge body, one end of which is provided with a first conical detection hole, and the other end of which is provided with a second conical detection hole; an observation area is formed between the first conical detection hole and the second conical detection hole; and both ends of the gauge body are covered with protective covers.

[0010] The inspection tool body in the observation area is a hollow structure, and a plurality of discontinuous observation grooves are evenly distributed on the outer surface of the inspection tool body in the observation area.

[0011] The observation slot is a strip-shaped slot.

[0012] The protective cover is an annular silicone protective cover, and an annular mounting portion extending inward is provided at one end of the silicone protective cover in contact with the gauge body; the annular mounting portion is detachably mounted on the end surface of the gauge body.

[0013] The side surfaces of the first conical detection hole and the second conical detection hole are both provided with slots communicating with the outside.

[0014] A scale area is provided on the gauge body at one side of the slot.

[0015] The above technical solution is adopted to significantly improve the detection efficiency and production efficiency: the device can be placed on the production site, and the operator can complete the detection within seconds, reducing the turnaround time, without downtime, and without affecting production; the detection efficiency can be increased several times.

[0016] There is no human intervention in the testing process, which improves the consistency of testing. At the same time, all surface areas of the product can be tested to see if they are qualified. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the slotting structure of the utility model;

[0019] In the accompanying drawings, 1 is the inspection fixture body, 2 is the first conical inspection hole, 3 is the second conical inspection hole, 4 is the protective cover, 5 is the observation area, 6 is the observation groove, 7 is the annular mounting portion, 8 is the slot, and 9 is the scale area. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1The schematic diagram of the structure of the present application is shown, which is a quick detection ring gauge for outer diameter, including a gauge body 1, a first conical detection hole 2 is provided at one end of the gauge body, and a second conical detection hole 3 is provided at the other end of the gauge body; an observation area 5 is formed between the first conical detection hole and the second conical detection hole; and protective covers 4 are provided at both ends of the gauge body. The conical detection holes of this gauge body are all designed with a taper; the inner diameter of the conical detection hole is larger at one end and can be designed according to the upper difference of the product, and the other end is smaller and designed according to the lower difference of the product. Both ends of the gauge body have a conical detection hole, and the two conical detection holes can be set to different sizes, so that one gauge can detect two different models of products.

[0022] The inspection tool body in the observation area is a hollow structure, and the outer surface of the inspection tool body in the observation area is evenly distributed with a number of discontinuous observation grooves 6. The hollow structure is designed to facilitate observation of whether the product extends from the smaller end of the conical inspection hole, thereby judging whether the product is qualified.

[0023] The observation slot is a strip-shaped slot that connects the hollow area of ​​the detection area, making it convenient for external observation.

[0024] The protective cover is an annular silicone protective cover, and the end of the silicone protective cover in contact with the gauge body is provided with an inwardly extending annular mounting portion 7; the annular mounting portion is detachably mounted on the end face of the gauge body. The annular mounting portion and the end face of the gauge body can be connected by bonding, and the protective cover can effectively protect the gauge body.

[0025] The side surfaces of the first conical detection hole and the second conical detection hole are both provided with slots 8 communicating with the outside world. The slots are provided to facilitate observation of the position of the product inserted into the conical detection hole.

[0026] A scale area 9 is provided on the gauge body on one side of the slot. Scale sizes at different positions are displayed on the outside of the gauge body to facilitate calculation of product accuracy.

[0027] 1) When the product enters from the large end and stops at a certain position of the gauge, it means that the product is within the qualified range, and the corresponding scale size here is the outer diameter of the product. 2) When the product cannot enter the ring gauge at all, it means that the outer diameter of the product exceeds the upper difference and is judged as unqualified; 3) When the product passes completely through the ring gauge, it means that the outer diameter of the product is lower than the lower difference and is judged as unqualified.

Claims

1. A quick detection ring gauge for outer diameter, characterized in that: The apparatus comprises a gauge body, one end of which is provided with a first conical detection hole, and the other end of which is provided with a second conical detection hole; an observation area is formed between the first conical detection hole and the second conical detection hole; and both ends of the gauge body are covered with protective covers.

2. A quick outer diameter detection ring gauge according to claim 1, characterized in that: The inspection tool body in the observation area is a hollow structure, and a plurality of discontinuous observation grooves are evenly distributed on the outer surface of the inspection tool body in the observation area.

3. A quick outer diameter detection ring gauge according to claim 2, characterized in that: The observation slot is a strip-shaped slot.

4. A quick outer diameter detection ring gauge according to claim 1, characterized in that: The protective cover is an annular silicone protective cover, and an annular mounting portion extending inward is provided at one end of the silicone protective cover in contact with the gauge body; the annular mounting portion is detachably mounted on the end surface of the gauge body.

5. A quick outer diameter detection ring gauge according to claim 1, characterized in that: The side surfaces of the first conical detection hole and the second conical detection hole are both provided with slots communicating with the outside.

6. A quick outer diameter detection ring gauge according to claim 5, characterized in that: A scale area is provided on the gauge body at one side of the slot.